With Anvil Backup Patents (Class 83/346)
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Patent number: 6418828Abstract: Disclosed is a rotary apparatus suitable for processing and working a web or sheet of materials such as plastic films, non-woven substrates, metal foils, paper, diaper cores and the like. Such apparatus includes counter-rotating anvil and tool rolls through which the web or sheet of material to be worked is fed. The tool roll includes at least one processing tool for working the web or sheet of material. The force of the tool on the web or sheet being worked is regulated by a force applied to the processing tool or the anvil surface of the anvil roll by a force-transmitting chamber which includes a fluid. The force applied is adjusted by altering the pressure of the fluid within the force-transmitting chamber.Type: GrantFiled: June 24, 1999Date of Patent: July 16, 2002Assignee: The Procter & Gamble CompanyInventor: Howard J. Kalnitz
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Patent number: 6415697Abstract: A slitting assembly (10) in the preferred form of a rotary cutter includes a shaft (50) upon which relatively thin, large diameter annular blades (56) are slid and held in place on the shaft by relatively large diameter hubs (60). An axial bore (54) is provided through the shaft (50) for circulating a coolant in fluid communication therewith by rotary joints (74, 78). Thus, the blades (56) are cooled below ambient temperature by conduction through hubs (60) and shaft (50) for imparting continuous longitudinal cuts in a band (12) of fat-free brownie products having an internal temperature higher than ambient. The outer periphery of the blades (56) rotate against a back-up roll (22) rotatable about a parallel axis below the band (12). Scrapers (30, 70) are provided to remove any product sticking to the back-up roll (22) and the axial faces of the blades (56).Type: GrantFiled: December 9, 1998Date of Patent: July 9, 2002Assignee: General Mills, Inc.Inventors: Douglas J. Brash, Barrie R. Froseth, S. Ganesh Ganesan, Loren J. Gordon, Peter M. Smith
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Publication number: 20020073820Abstract: A bridge assembly includes a urethane-base flexible bridge die having an inner surface and an outer surface. The bridge die is formed for use on a discrete section of a rotary die cylinder and is used with at least one rotary cutting die mounted to the rotary die cylinder. The bridge die has at least one score so that the bridge assembly may be resized by removing a portion of the bridge assembly at the score. A plurality of rubber strips are also included and are attached to the outer surface of the bridge die.Type: ApplicationFiled: December 18, 2000Publication date: June 20, 2002Inventor: Paul G. Kapolnek
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Patent number: 6401581Abstract: An arrangement for repeatedly feeding fiber bundles with random fiber direction from a magazine roll of fiber thread, for example in the production of flock preforms for products made of thermosetting resin. The arrangement comprises feed devices for feeding the fiber threads from the magazine roll and cutting device for cutting the fibers into the desired lengths. The feed devices include at least a first and a second pair of driven feed rollers placed in sequence, which feed rollers form nips for the fiber threads. A pneumatically driven fiber-ejecting device is placed downstream of the cutting devices. The fiber ejection device includes an oblong tube sleeve with air flow channels for directing turbulent air flow.Type: GrantFiled: May 17, 1996Date of Patent: June 11, 2002Assignee: Aplicator System ABInventor: Kjell Sand
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Publication number: 20020020270Abstract: In order to so improve a cutting machine comprising a machine frame, an anvil roller rotatable on the machine frame about an axis of rotation and having an anvil surface, a cutting tool mounted on the machine frame for rotation about an axis of rotation, with a cutter interacting with the anvil surface and with supporting rings which are held on the cutting tool and support it relative to the anvil roller with their supporting ring surfaces and/or vice versa, that the quality of the cutting effect can be maintained even when the cutter becomes worn, it is proposed that the diameter of the supporting ring surface of each supporting ring be adjustable by radial stretching of the supporting ring within the range below an elastic expansion limit of its material by means of an expansion device.Type: ApplicationFiled: August 15, 2001Publication date: February 21, 2002Applicant: Aichele Werkzeuge GmbHInventor: Wilhelm Aichele
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Publication number: 20020017174Abstract: A monitoring device for the spacing between the knives is provided in a rotation cutting apparatus having a rotation cutting knife and a counter-knife which partly overlap in the cutting region and form a cutting gap.Type: ApplicationFiled: July 31, 2001Publication date: February 14, 2002Applicant: Gammerler AGInventors: Gunter Gammerler, Ralf Elvert, Helmut Schirmacher
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Publication number: 20020002888Abstract: A cutting device and method for a tire reinforcement cord, the cutting device including a knife mounted on the periphery of a first rotary disk, and a second rotary disk mounted opposite the first rotary disk, and in which the knife of the first disk and the second disk are brought into cutting contact with the reinforcement while driving the first and second disks in rotation, the cutting device being preset so that, on cutting, the knife engages with said reinforcement, while the peripheral speed of said first and second rotary disks is close to the linear speed of the reinforcement.Type: ApplicationFiled: April 18, 2001Publication date: January 10, 2002Applicant: SEDEPROInventor: Olivier Essinger
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Patent number: 6305260Abstract: A novel knife apparatus and method are disclosed for cutting a plurality of articles from a sheet or web of material. The knife can be formed in or secured to the outer surface of a rotary die cutter. The knife includes a first cutting member having a first end, and second and third cutting members joined to the first end of the first cutting member. The second and third cutting members are arranged relative to one another to form an arcuate section which intersects with the first cutting member to form a non-symmetrical configuration having a cutting edge knife thickness in the range of about 0.003 inches to about 0.005 inches. A unique knife profile enables two adjacently arranged articles to be cut simultaneously from a sheet or web of material with zero clearance between at least a portion of the outer peripheries of the two articles.Type: GrantFiled: October 12, 1999Date of Patent: October 23, 2001Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Peter Truttmann, Jeffrey Allen Plamann, John Glen Ahles, Robert Lee Holewinski, Brian Dennis Clare, Timothy Noel Tease
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Patent number: 6298760Abstract: A novel knife apparatus and method are disclosed for cutting a plurality of articles from a sheet or web of material. The knife can be formed in or secured to the outer surface of a rotary die cutter. The knife includes a first cutting member having a first end, and second and third cutting members joined to the first end of the first cutting member. The second and third cutting members are arranged relative to one another to form an arcuate section which intersects with the first cutting member to form a general non-symmetrical configuration. A unique knife profile enables two adjacently arranged articles to be cut simultaneously from a sheet or web of material with zero clearance between at least a portion of the outer peripheries of the two articles.Type: GrantFiled: October 13, 1999Date of Patent: October 9, 2001Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Peter Truttmann, Jeffrey Allen Plamann, John Glen Ahles, Robert Lee Holewinski, Brian Dennis Clare, Timothy Noel Tease
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Patent number: 6279443Abstract: A die cut roll includes a rotary driving roll having projecting pressure cutting blades on a surface thereof formed in accordance with the shape of a product to be cut to thereby form a die cutter and an anvil roll adapted to receive an edge of each of the projecting pressure cutting blades of the die cutter. The rotary driving roll includes inclined finishing surfaces formed adjacent to a top smooth portion of an edge of each of the projecting pressure cutting blades by a grinding process so that the inclined finishing surfaces have grinding flaws which make an angle &phgr; of 50°-90° to ridgelines defining the top smooth portion.Type: GrantFiled: September 23, 1999Date of Patent: August 28, 2001Assignee: Nippon Tungsten Co., Ltd.Inventors: Kenji Nakahara, Koichi Ibusuki, Shouji Eguchi, Kohei Kitahara, Kei Tokumoto, Shigeya Sakaguchi
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Patent number: 6279440Abstract: A novel knife apparatus and method are disclosed for cutting a plurality of articles from a sheet or web of material. The knife can be formed in or secured to the outer surface of a rotary die cutter. The knife includes a first cutting member having a first end, and second and third cutting members joined to the first end of the first cutting member. The second and third cutting members are arranged relative to one another to form an arcuate section which intersects with the first cutting member to form a general wishbone configuration. The heavy duty knife and cutting method of the present invention employ a cutting edge knife thickness in the range of about 0.003 inches to about 0.005 inches. A unique knife profile enables two adjacently arranged articles to be cut simultaneously from a 1.5 sheet or web of material with zero clearance between at least a portion of the outer peripheries of the two articles.Type: GrantFiled: October 25, 1999Date of Patent: August 28, 2001Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Peter Truttmann, Jeffrey Allen Plamann, John Glen Ahles, Robert Lee Holewinski, Brian Dennis Clare, Timothy Noel Tease
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Publication number: 20010015118Abstract: A chopper for chopping fibers or fiber strands having a back up roll and a blade roll containing blades that work against a peripheral surface of the back up roll and a method of using is disclosed. The chopper has a number of improved features for reducing the frequency of long fibers or long fiber strands and fuzz from getting into the chopped product. The chopper can have one or any combination of the improvements. The improvements include a strand guide located at least two feet up stream of the chopper, a first starting roll for starting a new strand that runs on a fluid bearing that can be adjusted to control the RPM of the first starting roll, a mount for a roll that runs against the peripheral surface of said back up roll, a strand guide insert for reducing fuzz generation and for preventing fuzz from getting into the product, and a deflector plate for catching and deflecting chopped strands thrown off the back up roll into a chopped strand product chute.Type: ApplicationFiled: April 26, 2001Publication date: August 23, 2001Applicant: Johns Manville International, Inc.Inventors: Randall Clark Bascom, Harold Miles Hendrickson, Russell Donovan Arterburn, Carlos Gilberto Santizo, Emery Sidney Barber
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Patent number: 6267034Abstract: A high speed rotary cutter assembly for transversely cutting a moving web, comprising a cutting roll and an anvil roll rotating at web speed which are selectively movable toward and away from one another to set the rotary cutter assembly in operative and idle modes, respectively. The invention also extends to a web handling device for forming a continuous multi-form web into a stack, comprising a folder assembly laying successive forms of the web in a superposed relationship on a table to form a stack. A temporary stack support assembly is extended along an arcuate descending path between the folder assembly and the table when the stack is completed for temporarily holding the incoming folded product until the completed stack on the table has been ejected.Type: GrantFiled: December 18, 1997Date of Patent: July 31, 2001Assignee: RDP Marathon Inc.Inventor: Glenn Beckwith
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Patent number: 6267035Abstract: A chopper for chopping fibers or fiber strands having a back up roll and a blade roll containing blades that work against a peripheral surface of the back up roll and a method of using is disclosed. The chopper has a number of improved features for reducing the frequency of long fibers or long fiber strands and fuzz from getting into the chopped product. The chopper can have one or any combination of the improvements. The improvements include a strand guide located at least two feet up stream of the chopper, a first starting roll for starting a new strand that runs on a fluid bearing that can be adjusted to control the RPM of the first starting roll, a mount for a roll that runs against the peripheral surface of said back up roll, a strand guide insert for reducing fuzz generation and for preventing fuzz from getting into the product, and a deflector plate for catching and deflecting chopped strands thrown off the back up roll into a chopped strand product chute.Type: GrantFiled: August 4, 1998Date of Patent: July 31, 2001Assignee: Johns Manville International, Inc.Inventors: Randall Clark Bascom, Harold Miles Hendrickson, Russell Donovan Arterburn, Carlos Gilberto Santizo, Emery Sidney Barber
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Patent number: 6250189Abstract: Novel apparatus and method are disclosed for cutting a sheet material by a rotary die cutter. A die shaft has an outer circumference and at least two die shaft bores having coaxial counterbores. The counterbores relieve stresses imposed by a die cutting insert. A knife formed about an outside periphery of the die cutting insert has a cutting edge and first and second side walls aligned at an angle of at least 15 degrees. The die cutting insert is removably attached at the inside periphery to the die shaft outer circumference. At least two threaded bolts sized to die cutting insert apertures secure the die cutting insert to the die shaft bores. Stresses are relieved in the internal metal of the die shaft as each insert is mounted, interchangeably and repeatedly, for cutting layered absorbent articles in large numbers and with multiple replacement of cutting die inserts without machining all of the die surfaces to keep the nip constant.Type: GrantFiled: December 22, 1999Date of Patent: June 26, 2001Assignee: Kimberly-Clark Worldwide, Inc.Inventor: Stefan Alojzy Mysliwiec
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Patent number: 6173633Abstract: A variable length rotary cutting system for cutting sheet material in various desired cut lengths, including a knife roll and an anvil roll between which the sheet material is passed for cutting. A drive system drives the knife roll at varying speeds during a cycle of rotation and includes a drive gear and an offset gear mounted in an off-center mounting so as to be rotated at varying speeds by the drive gear. The rotation of the offset gear is transmitted to the knife roll so as to cause the knife roll to rotate at varying speeds about a cycle of rotation to enable the knife roll to cut varying lengths of the sheet material.Type: GrantFiled: April 9, 1999Date of Patent: January 16, 2001Inventor: James McLaughlin
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Patent number: 6112628Abstract: A cutter assembly for severing pieces from a length of material and advanced into proximity thereto includes a driven anvil roll and a driven rotary cutter roll disposed in opposed relation with each whereby the length of material is advanced between the rolls for cutting. The cutter roll carries at least one knife blade on its periphery to cut the material against the anvil roll into predetermined lengths as it is advanced between the rolls. The at least one knife of the cutter roll is mounted at an angle with respect to the longitudinal axis of the cutter roll so as to engage the material in a shearing motion and the cutter roll is attached to the anvil roll and mounted so as to be movable away from the anvil roll against the force of resilient means as the knife contacts the anvil roll during rotation. The degree of such movement may be adjusted by the use of shims removably placed between the resilient means and the mounting point of the cutter roll.Type: GrantFiled: April 25, 1997Date of Patent: September 5, 2000Assignee: Akron Steel Fabricators, Inc.Inventor: Keith M. Kline
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Patent number: 6076444Abstract: A magnetic cutting assembly and waste removal system is provided for cutting a panel from an envelope blank or the like. The die holder has a magnetic outer surface and a plurality of surface orifices therein radially communicating with corresponding feed tubes for supplying vacuum or air to the surface and into the vicinity of the envelope blank. In order to maximize the number of orifices while minimizing the number of magnetic members, the magnetic members are disposed in a plurality of rows wherein each row contains alternating magnets and orifices and a row of orifices are disposed between each adjacent row of magnets, and the orifices are connected to corresponding feed tubes in a matrix.Type: GrantFiled: August 1, 1997Date of Patent: June 20, 2000Assignee: Best Cutting Die CompanyInventor: Frank Okonski
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Patent number: 6067887Abstract: A rotary cutting die includes a translucent or transparent rotary die plate having an inner surface and an outer surface. A cutting rule that defines a cutting design is supported by the die plate. The cutting rule includes a cutting edge, which extends above the outer surface of the die plate, and a support edge disposed within the die plate. The support edge preferably includes a plurality of key-hole shaped notches. Preferably, a plurality of S-shaped hooks are connected to the key-hole notches, and serve to reinforce the rotary die plate and to support the cutting rule in the rotary die plate. The die plate is preferably formed from an epoxy material that, upon hardening or setting, exhibits a low shrink factor.Type: GrantFiled: January 10, 1997Date of Patent: May 30, 2000Assignee: Western Printing MachineryInventor: Paul G. Kapolnek
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Patent number: 6062285Abstract: A machine for manufacturing adhesive dressings having an adhesive support, absorbing material compresses laying on the support and a protective layer, includes a cutting element for cutting compresses to a desired size and placing them at the desired intervals onto the adhesive layer. The cutting element includes a first cylindrical counter roll that has a smooth surface and a second roll acting on the first roll. The second roll has projecting sectors, alternated with recessed sectors, provided with at least a transversal cutting knife for cutting the absorbing tape by compressing the same against the counter roll. The tape is drawn during the synchronous rotation of the rolls by the projecting sectors cooperating with the surface of the counter roll.Type: GrantFiled: December 16, 1996Date of Patent: May 16, 2000Assignee: Plastod SpAInventors: Angelo Dotta, Giorgio Dotta
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Patent number: 6055897Abstract: A die cutting insert for a rotary die cutter is disclosed as well as the die itself. The insert includes a base formed on a predetermined radius. The base has first and second spaced apart ends and first and second oppositely aligned surfaces. A knife is formed about the periphery of the first surface. The knife has a cutting edge and first and second side walls. The cutting edge has a width of less than about 0.005 inches (0.127 mm). In addition, the first side wall is aligned approximately perpendicular to the cutting edge while the second side wall is aligned at an angle of at least about 15.degree. relative to the cutting edge. The insert also includes a mechanism for removably attaching it to a die shaft. The mechanism includes at least one aperture formed adjacent to each of the first and second ends. The apertures extend completely through the base and each is sized to receive a threaded bolt. The threaded bolts can be torqued to a predetermined value to secure the insert to the die shaft.Type: GrantFiled: November 6, 1997Date of Patent: May 2, 2000Assignee: Kimberly-Clark Worldwide, Inc.Inventor: Stefan Alojzy Mysliwiec
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Patent number: 6026727Abstract: An improved scoring apparatus of the type used in box making operations for the purpose of creating strategically located scores and cuts in box blanks that define the folding lines and tabs of the finished boxes. The scoring apparatus includes a selectively retractable scoring blade that can be pivoted between an extended position and a retracted position during operation of the scoring apparatus for permitting scoring and cutting along any position of the box blanks.Type: GrantFiled: February 6, 1997Date of Patent: February 22, 2000Assignee: Lawrence Paper CompanyInventor: William R. Meeks
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Patent number: 6022442Abstract: Method and apparatus for producing a card product including a sheet with at least one cut-out and a card which is disposed in the cut-out of the sheet, wherein the sheet and the card are held together by at least one adhesive strip which is coated on one side with contact adhesive.Type: GrantFiled: July 30, 1997Date of Patent: February 8, 2000Assignee: MTL Modern Technologies Lizenz GmbHInventor: Joachim Seidl
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Patent number: 6008562Abstract: A rotor assembly for a synchronous reluctance machine has a plurality of steel punched star-shaped supports secured along a shaft at spaced locations for retaining a plurality of laminated rotor sections. The star-shaped supports have four equiangularly spaced arms having arcuate valleys disposed therebetween that define a plurality of channels for receiving the rotor sections. The rotor sections have a plurality of linearly-disposed apertures for receiving mounting members that extend radially from the valleys of the star-shaped supports. The portions of free ends of the mounting members that extend through the apertures, are stamped or formed to secure the rotor sections to the star-shaped supports. A rotor bar may be disposed within a concave cavity defined by the rotor sections to reduce audible noise produced as the rotor rotates at a high rate of speed.Type: GrantFiled: May 11, 1999Date of Patent: December 28, 1999Assignee: General Motors CorporationInventors: Ahmed Mostafa El-Antably, Moshen M. Erfanfar
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Patent number: 6006843Abstract: A contact cleaning roller (CCR) system includes a shell having an electrostatically active outer surface and being supported by a close-fitting rotatable shaft. The shaft within the shell is provided with a cam groove extending from a first axial location to a second axial location disposed 180.degree. from the first axial location, and then back to the first axial location. A cam follower attached to the inner surface of the shell rides in the cam groove, causing the shell to oscillate axially of the shaft at a frequency of oscillation which is the numerical difference between the rotational frequencies of the shell and shaft. In a preferred embodiment, the CCR shell is nipped against a backing roller, which may be an idle roller or a driven roller, the web passing therebetween in contact with the working surfaces of both rollers.Type: GrantFiled: October 15, 1998Date of Patent: December 28, 1999Assignee: Seratec, LLCInventors: Frank C. Corrado, James W. Fischer, Gary R. Larsen, Ronald W. Sweet
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Patent number: 5979279Abstract: A rapping device is provided for forming a battery separator or the like by rapping from a flexible elastic band material. A rapping device for manufacturing works in a specified shape by rapping from an elastic band material comprises a conveying drum having a first suction unit and a second suction unit for conveying the band material while suction is applied, a die drum having a blade possessing a forming position for rapping and forming the works with a width coinciding with the width of the band material, and a cutting position for cutting between the adjacent works, disposed continuously on the outer circumference at every pitch equal to the length of each work, and a die drum driving device for rotating and driving the die drum in synchronization with the conveying speed of the band material.Type: GrantFiled: December 18, 1996Date of Patent: November 9, 1999Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Yoshichika Matsumoto, Kazuyuki Hironaga, Tadahiro Sawada
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Patent number: 5967009Abstract: A knife apparatus and method are disclosed for cutting a plurality of articles from a sheet or web of material. The knife can be formed in or secured to the outer surface of a rotary die cutter. The knife includes a first cutting member having a first end, and second and third cutting members joined to the first end of the first cutting member. The second and third cutting members are arranged relative to one another to form an arcuate section which intersects with the first cutting member to form a general wishbone configuration. A unique knife profile enables two adjacently arranged articles to be cut simultaneously from a sheet or web of material with zero clearance between at least a portion of the outer peripheries of the two articles.Type: GrantFiled: February 6, 1998Date of Patent: October 19, 1999Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Peter Truttmann, Jefferey Allen Plamann, John Glenn Ahles, Robert Lee Holewinski, Brian Dennis Clare, Timothy Noel Tease
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Patent number: 5957826Abstract: In a transverse grooving tool the groove webs are continuously adjustable with respect to the body in the running direction and can be fixed in any set position and for this purpose sliding guides and clamping means are provided. Adjacent to at least one adjustable working member can also be provided a non-adjustable working member, e.g. a further grooving tool and/or a balancing weight. As the working members are also interchangeable, there are numerous possibilities for reequipping the tool.Type: GrantFiled: April 20, 1995Date of Patent: September 28, 1999Assignee: bielomatik Leuze GmbH & Co.Inventors: Martin Bohn, Wolfgang Scheller
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Patent number: 5935367Abstract: An apparatus and method for forming specially-configured handles in a plurality of interconnected plastic bags traveling in a longitudinal direction. The plastic bags are interconnected along transverse lines of weakness spaced at bag-length distances apart. The apparatus and method comprise using a rotary anvil and a rotary cutting die. The rotary anvil has a first axis of rotation. The rotary cutting die is disposed adjacent to the rotary anvil and has a second axis of rotation substantially parallel to the first axis of rotation. The rotary cutting die includes a rotatable cylindrical shaft, a blade shell mounted on the shaft, and a generally W-shaped blade formed on the blade shell. The blade has a base portion and a pair of substantially linear opposing legs, and the base portion has an inverted, V-shaped configuration. The opposing legs extend upwardly relative to the base portion and outwardly relative to each other.Type: GrantFiled: December 11, 1996Date of Patent: August 10, 1999Assignee: Tenneco Packaging Inc.Inventor: Robert E. Hollenbeck
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Patent number: 5915644Abstract: A module for a web-processing machine includes a sub-frame to which are mounted an operating roll (such as a die roll), and means urging the operating roll in one direction. The sub-frame can assume a position in which the operating roll is juxtaposed against and parallel with a driven anvil roll, and a further position in which the sub-frame is released, allowing the operating roll to move away from the anvil roll, so that the operating roll can be quickly and easily removed for replacement or maintenance. Preferably, the sub-frame is hingedly connected to the machine for rotation between the above positions.Type: GrantFiled: September 4, 1997Date of Patent: June 29, 1999Assignee: Arpeco Engineering LimitedInventor: Allan R. Prittie
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Patent number: 5906149Abstract: These transforming machines which process cardboard plates or the like for fabricating packages are comprised of two rollers defined as the die and the anvil, the die carrying the cutting and slitting knives. The plate of cardboard or the like passes between the two cylinder in such a rotary cutting die system. According to the invention, the anvil is defined by a tubular part (20) comprised of a rigid core (21) and a cut-resistant material which is cured on said core (21). The anvil (20) is divided into two complementary parts (23 and 24), one of them having a development which is slightly higher than the other one. There is incorporated a fast hooking system for connecting the two parts (23 and 24) forming the tubular part (20). The hooking system comprises an undulated tubular part (20). The hooking system comprises an undulated profile (25) in the front joining portions of both parts (23 and 24), one of them having lugs (26) which can be nested into complementary housings (27) of the other part.Type: GrantFiled: September 30, 1997Date of Patent: May 25, 1999Inventor: Manuel Montenegro Criado
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Patent number: 5890408Abstract: A web (W) of sheet material intended to form individual tagged packets has surplus portions of a thread (S) extending along its length removed while the web is being advanced. After severing one end of each unwanted thread portion with a rotary cutter (2), the severed end is lifted by a wiper (10), and the lifted end is held away from the web by suction means (20) while it is detached by shearing means (22). The suction means (20) then remove the detached thread portion.Type: GrantFiled: October 15, 1996Date of Patent: April 6, 1999Assignee: Thomas J. Lipton Co., Division of Conopco, Inc.Inventor: Thomas William Bailey
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Patent number: 5879278Abstract: Method and apparatus for repetitively making products, such as cap liners continuously from web material. A rotary knife drum having an array of die cutters cooperates with a counter-rotating anvil to thereby define a convergent web working zone therebetween. A pair of servo-motor driven nip feeders feed a web through the convergent work zone of the drum and anvil.Type: GrantFiled: September 16, 1996Date of Patent: March 9, 1999Assignee: Atlantic Commerce PropertiesInventor: William A. Cox
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Patent number: 5868057Abstract: The invention provides a perforation cutting rule for a rotary cutting machine and method of operating the same. The cutting rule has a length, height and thickness and includes a plurality of dovetail-shaped gaps formed along a longitudinal edge to define a plurality of dovetail-shaped cutting teeth. Each tooth includes an outer cutting end and an inner base end, the outer cutting end having a length greater than an inner base end. As the cutting end cuts through multiple sheets the angled sides of the dovetail-shaped teeth provide a relief area to prevent the sheets from bunching or pulling against the teeth during the cutting operation.Type: GrantFiled: July 23, 1996Date of Patent: February 9, 1999Assignee: Western Printing Machinery CompanyInventor: Paul G. Kapolnek
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Patent number: 5826475Abstract: A knife shaft assembly is disclosed for use in a rotary die cutter. The knife shaft assembly includes a rotatable die shaft having an outer circumference and having a defined width. At least two die cutting inserts are mounted on the outer circumference of the die shaft. Each of the inserts has a first surface and a knife formed about the periphery of the first surface. The knife shaft assembly also includes a compressible material positioned between the die cutting inserts which prevent the buildup of material waste there between.Type: GrantFiled: September 12, 1997Date of Patent: October 27, 1998Assignee: Kimberly-Clark Worldwide, Inc.Inventor: Stefan Alojzy Mysliwiec
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Patent number: 5806418Abstract: A cutting station (10) that permits rapid change-over and adjustment of its cutting and anvil rollers (62,60) between printing runs is disclosed. The cutting station (10) includes a frame (14) having a longitudinal axis (19) defining a web travel path; an anvil roller (62) configured for rotatably mounting on the frame; a cutting roller (60) configured for rotatably mounting on the frame (14) adjacent the anvil roller (62); and an improved biasing assembly (18) for biasing the cutting roller (62) against the anvil roller (60). The biasing assembly (18) includes a track (80) extending transversely from the frame (14), a carriage (82) slidably mounted on the track (80) for movement toward and away from the frame (14), and a biasing member (84) mounted for vertical shifting movement below the carriage (82).Type: GrantFiled: April 11, 1997Date of Patent: September 15, 1998Assignee: Webtron CorporationInventor: David Dillinger
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Patent number: 5802941Abstract: A cutter assembly for severing pieces from a length of material and advanced into proximity thereto includes a driven anvil roll and a driven rotary cutter roll disposed in opposed relation with each whereby the length of material is advanced between the rolls for cutting. The cutter roll carries at least one knife blade on its periphery to cut the material against the anvil roll into predetermined lengths as it is advanced between the rolls. The at least one knife of the cutter roll is mounted at an angle with respect to the longitudinal axis of the cutter roll so as to engage the material in a shearing motion and the cutter roll is attached to the anvil roll and mounted so as to be movable away from the anvil roll against the force of resilient means as the knife contacts the anvil roll during rotation. The degree of such movement may be adjusted by the use of shims removably placed between the resilient means and the mounting point of the cutter roll.Type: GrantFiled: August 26, 1996Date of Patent: September 8, 1998Assignee: Akron Steel Fabricators Co., Inc.Inventor: Keith M. Kline
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Patent number: 5800327Abstract: A paper folding apparatus for a form printing machine includes an automatic paper cutting device having a cutting cylinder, which is disposed on an upstream side of an oscillatory shooter assembly, and which is adapted to form a cross line of cuts interposed by at least one small uncut portion in a continuous web of paper. The cutting cylinder is synchronously rotated with the paper for forming the cross line of cuts in response to a signal detected according to a predetermined length of travel of the continuous web of paper.Type: GrantFiled: May 30, 1996Date of Patent: September 1, 1998Assignee: Miyakoshi Printing Machinery Co., Ltd.Inventors: Toshiaki Kishine, Hideo Izawa, Noritaka Yamaoka, Toshikazu Yamada
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Patent number: 5797305Abstract: A moving web is either perforated or cut using a knife cylinder having at least one blade, and an anvil cylinder having at least one raised anvil surface, and preferably a plurality (e.g. about 22) of alternating substantially uniform raised surfaces and depressions. The knife cylinder is substantially continuously rotated, and the anvil cylinder is substantially continuously rotated by a servo motor, which also positively controls the position of the anvil cylinder with respect to the knife cylinder to selectively either effect perforation or cutting of the web, or no perforation or cutting. Position controlling is typically accomplished by substantially constantly and instantly indexing the anvil cylinder in a reverse direction. Sensors may be utilized for sensing the locations of the knife and anvil cylinders and providing that information to a computer controller to facilitate indexing.Type: GrantFiled: February 12, 1996Date of Patent: August 25, 1998Assignee: Moore Business Forms, Inc.Inventors: Jimmie A. Harrod, Dennis R. Bernard
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Patent number: 5791219Abstract: A signature perforating device includes a perforating cylinder and a cooperating counter perforating cylinder. The perforating cylinder carries a perforating blade strip which is formed by a number of perforating blade elements. These elements are held in place on the perforating cylinder in a profiled blade holding strip. Individual ones of these perforating blade elements can be removed from the strip for replacement without disruption to adjacent blade elements.Type: GrantFiled: September 21, 1995Date of Patent: August 11, 1998Assignee: Koenig & Bauer-Albert AktiengesellschaftInventor: Rudolf Phillip Ochsner
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Patent number: 5775193Abstract: A crush-slitting anvil structure including a frame, a backup roll rotatably mounted on the frame, an axle mounted on the frame in substantially parallel relationship to the backup roll, a roller anvil mounted on the axle and in engagement with the backup roll, and a rotatable knife mounted on the frame in contiguous relationship to the roller anvil. In one embodiment the axle is directly mounted on the frame, and in another embodiment the axle is mounted on a housing which is mounted on the frame.Type: GrantFiled: June 25, 1996Date of Patent: July 7, 1998Inventor: Donald P. Pratt
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Patent number: 5773745Abstract: Apparatus and method for cutting and dispensing of adversarial interaction countermeasures, as for example chaff dipole elements for the self-protection of aerial vehicles against radar-guided missiles, providing substantially instantaneous in-flight cutting and dispensing of chaff dipole elements into the airstream along the flight path of aircraft, helicopters, and other aerial vehicles. The device comprises a drive motor assembly having a flywheel providing a motor inertia enabling the motor to maintain a substantially constant rotational speed when a load is applied for cutting of the material to be dispensed. Countermeasure articles that may be advantageously be cut and dispensed into an adversarial interaction area by the means and method of the invention include dipole elements which are interactive with radiation of varying character, e.g., infrared, microwave, ultraviolet, millimeter wave, etc., as well as less-than-lethal (LTL) adversarial interaction countermeasures.Type: GrantFiled: November 7, 1996Date of Patent: June 30, 1998Assignee: Alliant Defense Electronic Systems, Inc.Inventor: Marcel Widmer
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Patent number: 5740714Abstract: A blade clamping assembly for use with a rotary cylinder is designed to allow a quick change of a perforating blade, cutting blade or scoring blade. The assembly comprises an elongated retainer bar, an elongated backing plate and at least one compressive spacer. The inside faces of the retainer bar and the backing plate have a set of aligned cavities to hold the compressive spacers in place. The retainer bar preferably has a lower support ledge along an outside face to hold the blade and also has set screws with associated lock caps and resilient pegs to adjust the blade's height. Adjustment of the set screws allows a precise setting of the assembly and associated blade in a groove of the rotary cylinder. When the assembly is positioned in the cylinder's groove, the compressive spacers clamp the blade against a side wall of the groove. The blade is readily changed by forcing the retainer bar against the backing plate to compress the compressive spacers, thereby freeing the blade.Type: GrantFiled: November 25, 1996Date of Patent: April 21, 1998Inventor: Mark S. Martin
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Patent number: 5740709Abstract: A web-cutting arrangement uses two-stage cutting to produce a plurality of products from a continuous web (100), while ensuring that the web, and the products (125) cut therefrom, remain continuously guided and undamaged. The arrangement includes a leading cutting structure (170) which provides an initial partial cut (115) into the web. The partial cut (115) is made along a line (110) directed perpendicular to the web length, leaving a remaining uncut portion (120) along the line (110). Using web transport belts (140) located so as to overlap the cutout (or partially cut) portions of the web (100), the continuous web is moved in a direction parallel to the web length with the belts (140) pulling and guiding the web (100) around rotating cylinders (164, 166).Type: GrantFiled: August 21, 1996Date of Patent: April 21, 1998Assignee: Goss Graphic Systems, Inc.Inventors: William A. Boston, Frank A. Balow
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Patent number: 5720210Abstract: A rotary cutter includes a knife rotor having extending from an exterior peripheral surface thereof at least one longitudinal knife. The knife rotor cooperates to cut a sheet to a predetermined length, with either a plane rotor or a swingably mounted thick plate member, neither of which is provided with a knife. Either the plane rotor or the thick plate member has a surface positioned to come into contact with a tip of a blade of the knife to cut therebetween the sheet to a predetermined length.Type: GrantFiled: June 7, 1995Date of Patent: February 24, 1998Assignee: Asahi Machinery LimitedInventor: Yoshiharu Okahashi
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Patent number: 5709143Abstract: The twine cutter includes an anvil and swingable knife on opposite sides of the path of travel of the taut twine so that when the knife swings into cutting engagement with the anvil, the twine is severed. The anvil is rotatably mounted to the baler for shedding crop material and trash which would otherwise interfere with the cutting engagement of the knife and anvil. The anvil preferably presents a cylindrical cutting surface having circumferential V-shaped grooves which deflect the twine around the knife when the knife swings into engagement with the anvil for enhancing the cutting action of the twine cutter.Type: GrantFiled: November 21, 1995Date of Patent: January 20, 1998Assignee: Hay & Forage IndustriesInventor: Paul Bentley
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Patent number: 5704266Abstract: The present invention is designed to wind a long continuous fiber around a rotor and to cut the fiber in prescribed lengths by blades positioned at intervals on the circumference of a rotor. Scrapers rotate together with the rotor in order to scrape out the cut fibers displaced between the blades in accordance with the reciprocal movement of the rotor in the axial direction. The use of scrapers makes it possible to prevent the over packing of the cut fibers disposed between the blades, as seen in the case of conventional apparatuses, and to forcibly discharge the cut fibers from between the blades. Consequently, the cutting ability improves remarkably, specifically in cases where the fiber to be cut is especially short.Type: GrantFiled: December 6, 1995Date of Patent: January 6, 1998Assignee: Kabushiki Kaisha Takehara Kikai KenkyushoInventor: Katsuomi Takehara
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Patent number: 5704264Abstract: This invention pertains to cutting dies for cutting continuous strip elements from a continuous web of fibrous and/or polymeric material. An improved cutting die has an elevated stripping land between adjacent but spaced elongated cutting knives. The elevated stripping land obviates the trim element becoming lodged in the trim zone between the cutting knives, and thereby assists in stripping the trim element from the trim zone.Type: GrantFiled: August 31, 1995Date of Patent: January 6, 1998Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Timothy James Blenke, James Richard Larsen
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Patent number: 5695105Abstract: A cutting roller having cutting blades and a receiving roller are provided downstream of pulling-out rollers for pulling out a web, and the web passing between them is cut. Accelerating rollers rotated at a transmitting speed higher than that of the pulling-out rollers apply a tension to the web. The cutting blades are formed with narrow cutouts, and the receiving roller is provided with narrow annular grooves. Stretched tension guide members extend through the notches and the narrow annular grooves so as to guide the web. The portions of the web corresponding to the notches and the narrow annular grooves are not cut by the cutting blades and are left as uncut portions. However, these portions are broken easily by the tension applied to the web. Since the widths of the cutouts and the annular grooves are very narrow, the torn marks on the broken portions of the web are not remarkable.Type: GrantFiled: March 29, 1994Date of Patent: December 9, 1997Assignee: Japan Tobacco Inc.Inventor: Hiromitsu Ohara
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Patent number: 5685213Abstract: Device for in-line perforation of a continuous web of material in a gap between a pair of cylinders, the web being printed on at least one side thereof, both of the cylinders being held in side walls of a perforating unit and being driven, one of the cylinders carrying elements for perforating the web of material, includes a draw roller for drawing the web of material into the perforating unit, and a separate drive motor associated with the perforating unit and connected with the draw roller and the perforating-cylinder pair for simultaneously driving the draw roller and the perforating-cylinder pair.Type: GrantFiled: April 29, 1996Date of Patent: November 11, 1997Assignee: Heidelberger Druckmaschinen AGInventors: Gerhard Gorl, Gerd Raasch