Abstract: A fiber structure manufacturing apparatus that includes: a defibration unit that pulverizes and defibrates a raw sheet material that contains fibers; a transportation unit that transports a defibrated material after defibration by the defibration unit; a forming unit that forms a fiber structure from the defibrated material transported by the transportation unit; a temperature acquisition unit that acquires a temperature inside the defibration unit; and a control unit that controls a mass flow of gas that contains the defibrated material transported from the defibration unit in accordance with the temperature acquired by the temperature acquisition unit.

Abstract: A crushing device includes a horizontal shaft impact crusher having an impeller rotating around a horizontal shaft and at least one curtain against which material may be crushed. The crushing device further includes a first feeding device for feeding a first type of material to be crushed to a crushing chamber of the horizontal shaft impact crusher. A second feeding device feeds a second type of material, having a smaller average particle size than the first type of material, to the crushing chamber simultaneously with the first feeding device feeding the first type of material to the crushing chamber. A mixing arrangement for at least partially mixes the first and the second types of materials with each other before bringing them into contact with the impeller.

Abstract: A method of splitting hollow cellulosic fibers employs the steps of wetting the fibers, feeding the wet fibers to a gaseous flow, and conducting the gaseous flow carrying the fibers through a venturi tube, the pressure drop in the venturi tube throat bringing a pressure difference between liquid inside the fibers and gas outside of the fibers and causing the fibers to split in their longitudinal direction, to open the lumen inside the fibers.

Abstract: A disclosed laminated sheet to be wound around an outer surface of an exhaust gas processing unit includes a first mat containing first inorganic fibers and a second mat containing second inorganic fibers, the second mat being laminated on the first mat. The average fiber length of the first inorganic fibers is larger than the average fiber length of the second inorganic fibers and the laminated sheet is to be wound around the exhaust gas processing unit such that the first mat forms an outermost layer. Development of cracks in the outer surface of the laminated sheet can be prevented by winding the laminated sheet around an exhaust gas processing unit such that the first mat faces outward.

Abstract: Textured non-woven webs, papermaking fabrics and tissue sheets made using the textured papermaking fabrics can contain design elements set in highlight areas which make the design elements more visible.

Abstract: A method for increasing adhesion between a security element (e.g., a security strip or band) and a fibrous sheet material such as paper is provided. Also provided by way of this invention is a security element laminated to one or more activatable adhesive films, a fibrous sheet material having such a laminated structure contained on or within a surface thereof, or at least partially embedded therein, and a document (e.g., a security document such as a banknote) made from such a fibrous sheet material.

Abstract: Natural fiber is beaten with a biaxial kneading machine. The beaten natural fiber is processed finely with a bead mill so as to allow the processed natural fiber to have a BET specific surface area not smaller than 1 m2/g. This method provides fine fiber in a short time to form a rigid paper component.

Abstract: The invention includes a method and system for generating electricity using a drive for the electrical generator that is powered by an engine that uses high pressure hot gases produced by combustion of a fuel and an oxygen bearing gas, using at least a portion of the electricity generated to power manufacturing plant equipment and using the waste hot exhaust gases from the heat engine, such as a gas turbine, with or without a heat exchanger, in an oven in which the mat is carried through continuously on a belt, drum or with other conventional means to dry the wet fibrous mats. Optionally the fibrous mats can contain a binder and the hot waste gases can be optionally used to cure a binder.

Abstract: An improved method for making compressed structural fiberboard by extruding agricultural fibrous matter into said compressed structural fiberboard. The improved method of the present invention includes providing a preselected volume of agricultural fibrous matter and preconditioning the agricultural fibrous matter to have a predetermined moisture level therein. The agricultural fibrous matter is separated and cleaned, and steam is added to the agricultural fibrous matter until a predetermined level of moisture is reached within the agricultural fibrous matter. A predetermined level of borax is also added to the agricultural fibrous matter to prevent the formation of bacteria within the agricultural fibrous matter.

Abstract: A xerographic paper and method of forming includes mechanical fiber and a predetermined curl control defined by a split sheet contraction measurement. The split sheet contraction can be between about 0.8 and about 1.2 and between about 0.9 and about 1.1. Split sheet contraction is defined by a relationship of paper shrinkage in a cross-direction to paper shrinkage in a machine-direction and between the two sides of the sheet when split in the Z-direction.

Abstract: A paper machine includes a clothing carried by a plurality of rolls. At least one of the rolls is movable to exert a selected tension load on the clothing. The clothing includes auxetic fibers. By moving one of the rolls to exert a selected tension and/or press load on the clothing, a thickness of the auxetic fibers is modified to become thinner under a lesser load or thicker under a greater load.

Abstract: A method of manufacturing an industrial fabric comprising the steps of knitting a first fabric strip portion having two widthwise edges and a width that is narrower than the industrial fabric to the desired length of the industrial fabric, forming the first fabric strip portion into an endless loop by joining the widthwise edges with a CD seam, placing the first fabric strip portion around two rotatably mounted rolls and knitting a second fabric portion to the desired length of the industrial fabric, where knitting of the second fabric portion proceeds along the first edge of the first fabric portion and is a knitted continuation thereof. Alternatively, knitted fabric strips can be joined together in a spiral fashion to create a full width industrial fabric.

Abstract: A method for affecting moisture content of a sheet of paper includes providing a moisture measuring device disposed in a papermaking machine to measure the moisture content of a sheet of paper and create a moisture profile of the sheet of paper, determining the moisture profile of the sheet of paper, and providing a water-spraying device to spray water on a press felt that contacts the sheet of paper during manufacturing. The method further includes selecting one or more zones on the press felt on which to spray water based on the moisture profile of the sheet of paper, and acting on the press felt by spraying water in the one or more selected zones on the press felt to affect the moisture content of the sheet of paper that contacts the press felt after the water has been sprayed.

Abstract: The invention provides an improved method of transparentizing a paper substrate to produce a translucent area or “window” through which information and data are displayed. The method of the invention applies a transparentizing material to a preselected application site of the paper substrate, and exposes the transparentizing material to heat for a predetermined period of time to help facilitate penetration of the transparentizing material into the paper substrate and prevent migration of the transparentizing material from the application site. The rate of penetration of the transparentizing material into the paper substrate reduces the time and increases the efficiency of the transparentizing process. The invention also provides a paper substrate and a one-piece paper assembly in which a translucent area or “window” is formed according to the method of the invention.

Abstract: A polishing pad for use in chemical mechanical polishing of substrates that being made of fibrous matrix such as cellulose with a binder consisting of thermoset resin material, such as phenolic resin. The polishing surface is ground to form asperities. The polishing pad provides a porous structure by which polishing slurry and polishing debris during chemical mechanical polishing of substrates are stored for subsequent rinsing away, and for enhanced flow-distribution of the polishing slurry. Also disclosed is a method of making the polishing pad.

Abstract: A process for making singulated pulp flakes is provided. The process includes dewatering liquid pulp stock to a consistency of about 30 to about 50% solids. The process includes initial flaking to break up the dewatered pulp bundles into semi-uniform flakes having a median size of from about 3 to about 5 mm3 and a consistency of from about 33 to about 55% solids. The process includes drying the flaked pulp to a consistency of from about 85 to about 97% solids. The process includes flaking a second time to separate the flakes that may have bonded during drying. The product “singulated” flakes then go to a baler for packaging. In another embodiment, the process includes blending the liquid pulp stock with at least one adjuvant prior to dewatering.

Abstract: The present invention concerned with a paper-manufacturing system characterized in that the system is composed of a head box (10) for providing pulp fluid which is located at the upper part between the our wire part and the felt a out wire part (20) which is composed of a wire roll (21), a wire guide roll (22), a water tray (23), a forming roll (24) and a wire belt (25) and plays a role for enabling the wire rolls (about 5˜6 rolls) (21) to rotate the wire belt around the wire loop. The surface of the wire rolls is coated with elastomer such as rubber or any other elastic materials.; a press part (40) which is composed of a suction press roll (41), a second touch roll (42), a felt guide roll (43), a felt roll (44) and a felt (45) and a dryer part. The present paper manufacturing system, the inner wire part present in the conventional system is omitted and the inner wire part is replaced with felt loop and two processes are omitted to one process.

Abstract: Alkenyl succinic anhydride (ASA) size emulsions are prepared using a grafted cationic acrylamide starch co-polymer as an emulsification agent. The ASA size emulsions of the present invention exhibit significantly greater stability compared to presently available ASA size emulsions. The grafted starch co-polymer also is a more efficient emulsification agent for ASA size, permitting the use of less emulsification agent, thereby saving cost.

Abstract: A high pulp content nonwoven composite fabric is disclosed. The composite fabric contains 1) from more than about 0 to less than about 30 percent, by weight, of a nonwoven layer of conjugate spun filaments, the filaments containing at least one low-softening point component and at least one high-softening point component and having at least some exterior surfaces of the filaments composed of at least one low-softening point component; 2) more than about 70 percent, by weight, of pulp fibers; and 3) regions in which the low-softening point component at the exterior surfaces of the filaments is fused to at least a portion of the fibrous component. This high pulp content composite nonwoven fabric may be used as a heavy duty wiper or as a fluid distribution material, cover material, and/or absorbent material in an absorbent personal care product. Also disclosed is a method of making the high pulp content nonwoven composite fabric.

Abstract: A method of improving the brightness of calcium carbonate filled paper. The filled paper is dried and then bleached with an aqueous solution of a bleaching agent. The process may be used on all grades of paper that contain filler and is particularly useful in the bleaching of low brightness grade papers that are produced from mechanical pulp that contain calcium carbonate.

Abstract: The present invention relates to a system and method of making paperboard and paperboard corrugation that negates the steps of winding rolls of containerboard on machine reels of separate paper machines, subsequent rewinding and slitting of paperboard and unwinding rolls of containerboard on separate corrugators.

Abstract: A pulp drying line which comprises a pulp press for pre-drying the pulp and a defibrator for shredding the pre-dried pulp into a loose pulp. The drying line further comprises a web forming section and a pulp dryer section. The loose pulp coming from the defibrator is spread in the web forming section in a layer on an air-permeable forming base, from which the air-permeable pulp web thus formed is taken through the dryer section supported by an air-permeable support fabric, such as a wire. The pulp is not formed into a pulp web during pre-drying.

Abstract: A nonwoven fabric suitable to be used as a kitchen paper including thermoplastic synthetic fibers being 7˜30 mm long and as fine as of 0.1˜0.8 d, in 90˜10% by weight and pulp fibers being 2˜7 mm long, in 10˜90% by weight, these component fibers being mixed together as homogeneously as possible and mechanically entangled so as to have a basis weight of 10˜80 g/m2 as a whole.

Abstract: A double-side and full color transfer paper for electrophotography having a paper layer divided into a felt side and a wire side, wherein the difference between the orientation of fiber in the felt side and that in the wire side of the paper layer is 0.1 to −0.1, and both of residual curvature of the transfer paper in a MD (in a movement direction of a paper machine) and that in a CD (in a direction perpendicular to the MD) are included in a range from 7 to −7 m−1 and the expansion ratio of the transfer paper in the CD is 0.55 or lower, if necessary.

Abstract: A process and device for producing a pulp web utilizes several independently driven aggregates (i.e., discrete groups) to attain a median web dry content of, e.g., 60%. The number of driven aggregates may depend upon an initial wet strength of the wet pulp web. The relationship is such that when the initial wet strength is relatively high, the number of drier groups is small and when the initial wet strength is relatively low, the number of drier groups is large. However, each drier group includes only a few drier cylinders. The first drier group may include either one or two cylinders, and each subsequent drier group may include at least one drier cylinder more than the adjacent upstream drier group.

Abstract: A metering size press rod assembly specifically for use in a paper-making machine is stored and transported in a container and use in the paper-making machine. A plurality of metering size press rod assemblies are assembled. A storage sand transport container is provided at shipping location. The container includes a plurality of elongate openings therein. Each metering size press rod assembly is loaded into a corresponding one of the elongate openings in the container. The container is then transported to a user location, the metering size press assemblies are then sequentially and individually removed from the container, used in the papermaking machine and reloaded into the elongate openings in the container. The container with the used metering size press rod assemblies is the transported back to the shipping location.

Abstract: A method for reducing the consumption of fresh water and energy in a paper mill in which fresh water is passed into the paper mill for various needs, and a cooling tower is utilized for cooling water heated in the papermaking process. All fresh waters or a substantial proportion of the fresh waters of the paper mill are introduced into the process through the water system of the cooling tower. The cooling tower includes at least one inlet for passing the water to be cooled into the cooling tower, nozzles for discharging the water that was passed in and that is to be cooled onto heat transfer faces, filler pieces and/or filler plates, which disperse the water to be cooled so as to increase the contact area between the water and the cooling air, at least one outlet for passing the cooled water out of the cooling tower, and blowers for blowing the cooling air through the cooling tower.

Abstract: Nonwoven material produced by hydroentanglement of a wet-laid or foam-formed fibre web. The material comprises a mixture of short plant fibres, in particular pulp fibres, and long hydrophillic plant fibres, where the major portion of the fibres presents a fibre length which is at least 10 mm, whereby the portion of long fibres is at least 1 weight-% of the fibre weight. The fibres were mixed with each other in the presence of a dispersing agent which allows a uniform fibre formation, in a wet-laid or foam-formed fibre web which has been hydroentangled with sufficient energy to form a compact absorbing material.

Abstract: Disclosed is a process for treating cellulosic fibers using high temperatures that is effective to result in modified cellulosic fibers that exhibit desired properties such as water retention values and wet curl values. The high temperature process is quite efficient and has been found to produce cellulosic fibers that are essentially uniformly treated. Also disclosed is a handsheet prepared from the treated cellulosic fibers for use in disposable absorbent products.

Abstract: Disclosed is an adsorbent fibrous nonwoven structure composed of a matrix of pulp fibers having a first exterior surface and a second exterior surface; and an adsorbent material integrated into the pulp fiber matrix so that the concentration of adsorbent material adjacent the first exterior surface of the nonwoven structure is at least about 60 percent, as determined by optical image analysis, and the concentration of adsorbent material adjacent the second exterior surface is less than about 40 percent, as determined by optical image analysis. This adsorbent nonwoven structure provides useful strength and low-lint characteristics. The fibrous nonwoven structure of the present invention may be laminated together or to surfaces of other materials.

Abstract: A process for increasing the resistance of the cut edges of liquid packaging board to penetration by hot hydrogen peroxide, comprising adding to an aqueous pulp slurry at a neutral to alkaline pH, either separately or in preblended form an aqueous emulsion of a cellulose-reactive size, a non-cellulose-reactive size selected from the group consisting of waxes, bis-stearamides, and fatty acid derivatives, and a thermosetting resin that is capable of covalent bonding to cellulose fibre and self-cross-linking.

Abstract: A paper rawstock web is wet densified on a papermachine at a moisture content greater than about 20% and less than about 50%, and preferably from about 25-35%, in a calender device at nip pressures greater than about 3000 psi, and preferably within the range of from about 3000-6000 psi, to provide fiber springback resistance and irreversibly smooth surfaces which are substantially resistant to loss of smoothness upon rewetting, as for example in a subsequent surface sizing or coating process. Wet densification according to the present invention produces a web having greater density and increased internal bond strength, as compared with webs treated by conventionally known methods, to achieve the irreversibly smooth surfaces.

Abstract: A non-woven solidified by means of a melt binder is described, which is based on supporting aramid fibers and on binding fibers made of thermoplastic aramids whose melting point is below the melting or decomposition point of said supporting aramid fibers. In the non-woven, the binding fibers are virtually completely melted. The non-wovens are distinguished by high strength.

Abstract: A high pulp content nonwoven composite fabric is disclosed. The composite fabric contains more than about 70 percent, by weight, pulp fibers which are hydraulically entangled into a continuous filament substrate. This high pulp content composite nonwoven fabric may be used as a heavy duty wiper or as a fluid distribution material, cover material, and/or absorbent material in an absorbent personal care product. Also disclosed is a method of making the high pulp content nonwoven composite fabric.

Abstract: A method is disclosed for preparing a quantity of individual treated fibers from one or more fiber mats in a treatment apparatus. The apparatus comprises a fiber treatment zone, a conveyor for conveying each mat through the fiber treatment zone, wherein each mat is impregnated by an applicator with a crosslinking substance, and directly to an attrition device. The attrition device fiberizes the mats to form a fiber output having a low nit level, such as no more than about three, and a dryer for both drying the fiber output and curing the crosslinking substance. The fiberizer is configured to have minimize the accumulation of fiber at locations therein. An optional component of the fiberizer is a novel fluff generator comprised of multiple rotors each having plural longitudinally extended rows of radially extending rotor pins that rotate past groups of shorter pins mounted on the inside surface of the fluff generator housing.

Abstract: A hermetic enclosure assembly, having utility for preservational storage and/or display of objects susceptible to degradation by exposure conditions such as ultraviolet radiation, visible light, oxygen, humidity, microbial, fungal, and insect species, internal acidity and external acidic gases, and the like. The enclosure assembly includes a gas-impervious housing, a mounting base, and a back cover plate, with an oxygen indicating means in communication with an interior volume of the enclosure assembly, and a slow vapor-released deacidification medium being arranged for dispersing deacidification medium vapor into the interior volume of the enclosure assembly. Also disclosed is an appertaining method of preservationally and protectively enclosing an object for storage and/or display. The invention has particular utility in the storage and/or display of cellulosic objects, which are especially susceptible to embrittlement and decay at low pH conditions, in exposure to visible light, oxygen, and moisture.

Abstract: A method of processing pulp laps and a soluble strap material for holding such laps in a bale are disclosed. In accordance with the method the laps are maintained in the configuration of the bale by soluble straps comprised of PVA and are immersed in a pulping bath while still confined by the straps. The straps rupture and dissolve in the pulping bath releasing the paper laps. The straps are formed to maximize exposure of the PVA increments to the pulping bath to accelerate dissolving and may incorporate fillers of pulpable material to maintain the PVA increments in a separated condition.

Abstract: Soft paper from cellulose fibres is manufactured by wet-forming a first fibre layer. Thereafter air-borne dry fibres are deposited directly on one or both sides of the wet-formed layer while this is still wet, so that a second and possibly a third fibre layer are formed on the first one. Fibre bindings thereby arise between the layers. The wet-formed fibre layer gives the soft paper its strength, while the dry-formed fibers give a soft surface.

Abstract: An aramid paper which has high porosity while exhibiting the usual tensile properties is disclosed. The paper has good saturability and a smooth surface while retaining high break strength.

Abstract: A folded towel and a method for making a folded towel comprised of a composite product including one surface formed by smooth tissue and an opposite surface formed by an absorbent dry formed fabric product.

Abstract: A liquid absorbing pad, in particular for use in hygiene articles and sanitary products, such as diapers, bed pads, sanitary napkins, pads for incontinence, panty shields, nursing pads or the like, is produced in a dry and direct process on the basis of wet-strength and/or coated paper waste, especially originating from the production of food packages, milk carton packages, deep-freeze packages, disposable tableware and the like. The waste is cut and defibrated, and during the defibration or just before it a maximum of 25% by volume, based on the volume of the paper waste, of a mixture of water and a surfactant is added to reestablish the absorption capacity of the fibres. Starting materials otherwise difficult to process can thus be used in a dry and direct process.

Abstract: Disclosed is a semipermeable membrane support and a process for making the same. The support is formed of a non-woven fabric of a laminated structure having a low density layer with an air permeability of 5 to 50 cc/cm.sup.2 /sec and a high density layer with an air permeability of 0.1 cc/cm.sup.2 /sec to 5 cc/cm.sup.2 /sec, the non-woven fabric having an overall air permeability of 01 to 4.5 cc/cm.sup.2 /sec. The process for preparing such a support consists of laminating a dry processes web, which comprises entirely polyester fibers containing 20 to 80% of undrawn polyester fiber or conjugate polyester fibers having an average fiber denier of 1 to 3 denier formed through a dry process, and an un-press-treated wet processed web, which comprises entirely polyester fibers containing 30 to 90% of undrawn polyester fibers or conjugate polyester fibers having fiber denier of 0.1 to 1.

Abstract: A security with a paper substrate which exhibits identifying marks in the form of color patterns. The color patterns are arranged in the substance of the paper substrate in such a manner that the normal structure of the fibres in the substance of the paper layer is not disturbed by the color patterns. In the manufacture of the security, the color pattern is sprayed on to the not yet completely finished non-woven fibre during the formation of the paper sheet, and is preferably sprayed on to a non-woven fibre which is then united to a second non-woven fibre.

Abstract: A method and apparatus especially adapted to produce a ply separable web requiring substantially less energy input for drying. The apparatus comprises a headbox having at least three stock flow channels, at least one of which being adapted to convey conventional aqueous stock solutions and at least one other channel adapted to convey airborne fibers. The resulting web, having a significant portion of the fibers in a dry state, requires less energy to dry, and the distinct layers provide shear zones therebetween which permit ply separation upon creping. Different fiber types may be provided in different layers depending upon product attributes desired, and the products may be conventionally dried or may be throughdried. An alternative embodiment requires the mixing of airborne fibers with an aqueous solution adjacent to or within the headbox, producing only surface wetting of the fibers and reduced inter-fiber bonding.

Abstract: The invention relates to new surface-active quaternary ammonium compounds having the general formula: ##STR1## wherein: R.sub.1 and R.sub.2 are each hydrocarbon groups having from about twelve to about forty carbon atoms;R.sub.3 and R.sub.4 are selected from the group consisting of methyl, ethyl and hydroxyethyl;A is an oxyalkylene group derived from both ethylene oxide and propylene oxide, having a ratio of oxyethylene units to the total number of oxyalkylene groups within the range from about 1:6 to about 5:6;m is a number corresponding to the valence of X;n.sub.1 and n.sub.2 represent the average number of oxyalkylene units and are within the range from about 6 to about 30; andX is an anion.The compounds impart to the treated textiles and cellulosic materials a reduced tendency to retain an electrostatic charge and/or improved softness and/or reduced mechanical strength due to a reduction in interfiber bonding, and at the same time preserve good hydrophilic properties.

Abstract: A process for producing photographic paper comprising bleaching a paper web containing from 0 to 65% by weight water is disclosed.

Abstract: The invention provides a cellulosic pulp having reduced interfiber bonding and therefore reduced physical strength while maintaining excellent hydrophilic properties. The pulp is produced by treating the cellulosic fibers with a hydrophilic debonder having the general formula: ##STR1## wherein: R.sub.1 =methyl, ethyl, propyl, hydrogen or hydroxyethyl,R.sub.2 =methyl, ethyl, propyl or [ethylene oxide].sub.n where N=1 to 50,R.sub.3 =aliphatic chain of at least 4 carbon atoms,R.sub.4 =[ethylene oxide].sub.n or [propylene oxide].sub.n with N=1 to 50,X-Cl, I, Br, SO.sub.4.sup.-, PO.sub.4.sup.--, CH.sub.3 CO.sub.2.

Abstract: Cellulosic fibers, characterized by a lack of swellability and incapable of natural fiber-to-fiber bonding, are produced by a process which comprises treating an aqueous slurry of the fibers with a formaldehyde-free polymeric compound, heating the treated fibers to cause the polymeric compound to react with the fibers, and refiberizing to separate individual, treated fibers. The fibers are useful in the preparation of improved cellulosic webs characterized primarily by their increased bulk and improved softness.

Abstract: A method and apparatus especially adapted to produce a ply separable web requiring substantially less energy input for drying. The apparatus comprises a headbox having at least three stock flow channels, the outer channels being adapted to convey conventional aqueous stock solutions, with at least one inner channel adapted to convey airborne fibers. The resulting web, having a significant portion of the fibers in a dry state, requires less energy to dry, and the distinct layers provide shear zones therebetween which permit ply separation upon creping. Different fiber types may be provided in different layers depending upon product attributes desired, and the products may be conventionally dried or may be throughdried. An alternative embodiment requires the mixing of airborne fibers with an aqueous solution adjacent to or within the headbox, producing only surface wetting of the fibers and reduced interfiber bonding.

Abstract: A process is disclosed for producing a non-woven, boron nitride-bonded boron nitride fiber mat, suitable for use as an electric cell separator in a lithium-sulfide battery. Molten boron oxide is centrifugally spun into strands and attenuated by an annular gas stream into fibers which are compacted at a controlled relative humidity into a bundle and heated in an anhydrous ammonia atmosphere to convert boron oxide in the fibers to boron nitride (BN). The BN fibers are blended with a lesser amount of boron oxide fibers and a nonaqueous liquid medium to form a slurry. The slurry is processed through a Fourdrinier machine to form a felt; and, the felt is calendered by passing it through the nip of a pair of calender rolls at an appropriate temperature and pressure to soften the boron oxide binder to fuse the BN fibers together. The interstitial boron oxide then is converted to boron nitride.