Abstract: The system and method for installing external corrosion guards of the present disclosure comprises a method of protecting tubing in tubular heat exchangers from external corrosion that includes the installation of protective collars or guards around the tube outer diameter at the tubsheet plate, anti-vibration baffle, and/or pass partition plate levels. The external corrosion guards can be installed using a ridge method, where a ridge sits on a plate level, using a mechanical expansion method, and using a mechanical rolling method.

Abstract: An annular seal for a motor vehicle heat exchanger is configured to be stretched between two opposite supports that the annular seal surrounds. The annular seal includes two opposite support parts that cooperate with the two supports, two connecting parts joining the support parts together, and an annular bead that deforms elastically by axial compression perpendicular to a plane parallel to the annular shape of the seal. Additionally, said annular bead is extending in the support and connecting parts. Further, the cross section of the annular bead between each support part and the connecting parts to which the annular bead is joined changes such that a radial dimension of the annular bead, measured in a median plane of the seal parallel to the annular shape of the seal, is smaller in the support part than in the connecting parts.

Abstract: A 180-degree pipe elbow having one end extending beyond the other end and method of joining a 180-degree pipe elbow to lengths of cooling pipe to form a cooling panel for use in a furnace, boiler or other industrial heating apparatus that benefits from assistance of a cooling panel. Having one end of the elbow extend beyond the other end of the elbow enables the one end to be joined to a length of pipe by welding whereby the joining may be by automatic welding which will reduce manufacturing costs and ensure a quality weld.

Abstract: An improved corner bending apparatus and method for a bent head exchanger includes a first step of providing a tube edge clearance to at least the inner core face edges of those few tubes encompassed by the area of the core to be bent. A series of elongated braces, able to flex relative to one another, is placed into the tube edge clearance prior to bending. The braces actively maintain the tube edges (and tubes) in a parallel, undeformed orientation during the bend, which may be done by otherwise conventional apparatus.

Abstract: A heat exchanger usable with a ventilator, the heat exchanger having an improved structure so that air passing through the heat exchanger may be prevented from leaking. The heat exchanger of the general inventive concept includes a heat-exchanging element having a plurality of liners stacked in a uniformly spaced state and a plurality of spacers disposed between the liners to define air passages, and corner guides respectively coupled to corners of the heat-exchanging element. Each of the corner guides includes a guide channel forming a space to receive the corner of the heat-exchanging element so that the corner guides securely come into close contact with the heat-exchanging element, and to minimize a loosening of the corner guide due to an adhesive applied between the heat-exchanging element and the corner guide.

Abstract: A plate for the use in a heat exchanger cassette, where the plate comprises a corrugated pattern having a plurality of ridges (9) and valleys (10), and where the plate comprises a sealing gasket groove (3) encircling a heat transfer surface (8) that will be part of a contact-free fluid channel when two cassettes comprising at least one plate each are positioned adjacent each other, wherein the sealing gasket groove (3) comprises a base surface with a first, flat section (12) and a second, bent section (13), and where the bent section is angled with the angle ?. The advantage of the inventive plate is that an airtight heat exchanger cassette can be obtained in an easy and cost-effective way.

Abstract: A heat dissipation device includes a fixing bracket and a heat sink connected to the fixing bracket in a horizontal rotation manner. The fixing bracket includes a fixing plate defining a through hole. Two blocks extend up from a top of the fixing plate around the through hole. A latching portion extends towards the through hole from a top of an inner side of each block. The heat sink includes a bottom plate, a number of fins extending up from a top of the bottom plate, and a base extending down from a bottom of the bottom plate. The base is received in the through hole of the fixing bracket and includes a main body, and two flanges extending outwards from a bottom circumference of the main body, to engage with bottoms of the latching portions, respectively.

Abstract: Heat exchanger tubes are disclosed herein. An embodiment of a heat exchanger tube includes a tube body having two opposed sides. A plurality of exterior flow passages is defined in the tube body adjacent one of the two opposed sides. A plurality of interior flow passages is defined in the tube body adjacent the plurality of exterior flow passages. The plurality of exterior flow passages has at least one of an average hydraulic diameter or an average width that is i) greater than at least one of an average hydraulic diameter or an average width of the interior flow passages and ii) less than twice the at least one of the average hydraulic diameter or the average width of the interior flow passages.

Abstract: An insert tube is used for the repair or improvement of a pre-heating tube for air arranged in an exhaust gas pathway of a fuel burner. A pre-determined radial gap exists between the outer surface of the insert tube and the inner surface of the pre-heating tube for air such that the insert tube can be slid into the pre-heating tube for air. The insert tube is provided in the vicinity of each end with at least one groove that runs around its circumference. In the groove there is arranged at least one sealing ring of an elastic material. The sealing ring mounted in the groove has an external diameter that exceeds the internal diameter of the preheating tube for air. The sealing ring forms a seal against the inner surface of the pre-heating tube for air and prevents leakage through the sealing ring.

Abstract: A heat exchanger for use in a vehicular air conditioning apparatus, including a plurality of first and second tubes; a first heat exchanger section, a boundary portion, and a second heat exchanger section; a plurality of first fins disposed on the first heat exchanger section and a plurality of second fins disposed on the second heat exchanger section; and a partition member formed at the boundary portion, wherein the partition member is made of a synthetic resin or synthetic rubber and in contact with the plurality of the first and second tubes and end surfaces of the plurality of the first and second fins at the boundary portion such that the partition member blocks the air from flowing between the first heat exchanger section and the second heat exchanger section.

Abstract: A variety of methods of forming polymer manifolds and the resulting manifold structures are described. The described manifolds are well suited for use in heat exchangers and a variety of other applications. In one aspect a polymer manifold includes a multiplicity of tubes having first ends that are received by a manifold housing. A polymer film is secured to the manifold housing and to the ends of each of the tubes. The film is arranged to seal the housing while leaving the openings of the tubes exposed to thereby create a manifold. In some embodiments, a potting material is used to reinforce the film. In a method aspect, a manifold may be formed by positioning first ends of the tubes in a manifold housing and welding a polymer film to the manifold housing and to distal tips of the tubes. Openings for the tubes are then formed in the film by directing heat towards the film which melts or vaporizes the film in the regions of the tube openings.

Abstract: A system and method to improve long term reliability of an integrated circuit package containing a patterned metal thermal interface (PMTI), the method including: coupling a heat sink to a heat source; providing a PMTI material between the heat source and the heat sink; providing a partial containment of a compressed malleable metal to impede the PMTI from being inched-out of its location under a bearing load.

Abstract: A thermal diffusion sheet is provided with a graphite sheet for diffusing heat generated by a heat emitting body and a polymer film provided on the graphite sheet. The thermal diffusion sheet is provided with a positioning portion for carrying out positioning relative to the heat emitting body.

Abstract: The present invention provides a pipe for a heat exchanger. The header includes a tube insertion hole for insertion of a tube, a filler metal groove formed in a length direction on one side or both sides at a point separated from the tube insertion hole, and a filler metal that flows down following the tube and the periphery where the tube and tube insertion hole come in contact. Filler metal is inserted in the filler metal groove so as to enable brazing fusion. A lead groove is formed between the tube insertion hole and filler metal groove and provides a pathway so as to enable smooth flow of the filler metal, and so that molten filler metal can flow smoothly into the fused areas between the tube and header pipe in desired locations and amounts.

Abstract: A clamshell heat exchanger includes a first clamshell half and a second clamshell half. The first and second clamshell halves each include a through-hole therein. The first and second clamshell halves form a passageway, with a seal region located between portions of the passageway. A fastener is located within the first and second through-holes within the seal region. The fastener is configured to rigidly join the first clamshell half to the second clamshell half while allowing relative lateral motion between said first and said second clamshell halves.

Abstract: An air conditioning apparatus has a case, a heat exchanger rotatable about a rotation axis in the case, and a pipe unit in communication with the heat exchanger. The pipe unit has a first section fixed to the case and a second section coaxially coupled to the first section. The second section is coupled to the heat exchanger and rotatable with the heat exchanger. The first section has a first annular portion, a second annular portion, a cylindrical portion, and a support member. The second section has a flange portion disposed between the first annular portion and the support member. An O-ring is disposed in a groove provided by the first annular portion and the cylindrical portion, and is in contact with a surface of the first annular portion and the flange portion in a direction parallel to the rotation axis.

Abstract: A heat dissipation device assembly includes a heat dissipation device for dissipating heat from an electronic element and a protective device assembly. The heat dissipation device includes a base with fasteners extending therethrough, a plurality of fins arranged on a top of the base, and a heat conducting plate attached on a bottom of the base. A thermal interface material is spread on a bottom surface of the heat conducting plate. The protective device assembly includes a first cover attached to a bottom of the heat conducting plate and a second cover separated from the first cover and attached to a lateral side of the base. The first cover protects the thermal interface material from being contaminated and the second cover protects the fasteners from dropping from the base, when the heat dissipation device is transported.

Abstract: A refrigerant leak-preventive structure in a heat exchanger is described. The refrigerant leak-preventive structure includes a tube group having refrigerant leak-preventive grooves recessed at ends of the fin-tubes group, and headers having refrigerant leak-preventive projections formed by double injection molding solution introduced into and cooled in the refrigerant leak-preventive grooves when being coupled with the both ends of the tube group by a double injection molding.

Abstract: A heat sink (100) includes a plurality of metal fins (10) interlocked with each other by interlocking units (11) formed between them. The interlocking units each include a protruding finger (122), a hole (114) and a controlling member (116, 117). The protruding finger, the hole and the controlling member are aligned with each other. The protruding finger includes a connecting tab (112a) which extends from a flange (14) of the metal fin and a locking tab (112b) which is curved inwardly from the connecting tab towards a main plate (12) of the metal fin. The locking tab of a rear metal fin extends into the hole of a front metal fin and fittingly abuts with the controlling member of the front metal fin so as to firmly interlock the rear and front metal fins together.

Abstract: A semifinished joint plate 60 has a refrigerant inlet portion 45 and a refrigerant outlet portion 46 spaced apart in the front-rear direction. The semifinished plate 60 has an upwardly or downwardly extending slit 61 formed between the inlet portion 45 and the outlet portion 46, and slit width adjusting portions 62, 63 extending through the thickness of the plate 60, having a larger width than the slit 61 and communicating respectively with the upper and lower ends of the slit 61. A portion of the semifinished plate 60 above the upper adjusting portion 62 and a portion thereof below the lower adjusting portion 63 are bent to shorten the plate.

Abstract: Embodiments in accordance with the present invention relate to heat exchangers, and more specifically to graphitic foam (GF) heat exchanger assemblies developed for a plurality of thermal management applications including the management of heat from electronic components, primary engine cooling and energy recovery. According to certain embodiments, these assemblies are designed using a pressure normal to the GF exchange element to ensure thermal contact without the use of bonding materials or methods. The bondless assembly is designed to be resistant to high thermal stresses and large thermal expansion coefficient differences thereby achieving and maintaining the highest possible thermal performance.

Abstract: An oil cooler is contained in a radiator tank. It includes a connecting pipe having an enlarged diameter portion, a heat exchange part including elements and a communicating passage fluidically communicating the elements, and a pipe connector. The pipe connector has a first retaining portion seated on one side of a wall portion of the radiator tank to contain and fix at least a part of the enlarged diameter portion of the connecting pipe by caulking, and a second retaining portion inserted through a through-hole of the wall portion and an one end portion of the communicating passage to fix the heat exchanger part and the wall portion at the other side of the wall portion by caulking.

Abstract: The invention relates to a heat exchanger module (1) for a motor vehicle, comprising at least one heat exchanger (2), preferably a coolant cooler, and laterally arranged plastic module supports (11, 12) which retain the heat exchanger module (1) and support the same on the vehicle. According to the invention, the heat exchanger (2) is provided with two receptacles (4, 5) having two longitudinal faces, one lateral face, and two front faces (4a, 4b, 4c; 5a, 5b, 5c) while the module supports are embodied as slip-on boxes (11, 12) which have the shape of the receptacles (4, 5), embrace the longitudinal, lateral, and front faces (4a, 4b, 4c-, 5a, 5b, 5c) thereof in a positive manner, and are secured to the front faces (4c, 5c) by means of locking hooks and/or snap-in hooks.

Abstract: A heat exchanger for cooling oil, including a plurality of pan-shaped heat-transfer plates stacked onto one another to define alternating channels for coolant and oil, a mounting plate soldered on one side to a side of the stacked plates and adapted to mount on its opposite side to a separate component. Openings through the heat-transfer plates and the mounting plate are provided for the passage of the oil and of the coolant, where the openings in the mounting plate have recesses therearound on the side opposite the heat-transfer plates. The recesses are adapted to receive seals therein.

Abstract: A monolithic refractory ceramic tube sheet for use in all-ceramic air-to-air indirect heat exchangers, the heat exchanger used in all temperature and all pressure applications. A method for forming the monolithic tube sheet includes casting a refractory ceramic in a mold, where portions of the mold comprise the housing of the heat exchanger. Precisely formed negatives are used to form through channels and vacancies within the tube sheet, which are precisely positioned within the mold allowing uniform and flush formation of openings which receive the ceramic tubes therein. The same mold is used to provide both tube sheets of a tube sheet pair allowing accurate alignment of tubes within the exchanger vessel resulting in ease of assembly and equal loading of tubes when in use.

Abstract: An internal combustion engine with a 2-stage charge loading includes a connection conduit with a supercharger intercooler provided between the compressors of the low pressure stage and high pressure stage. The supercharger intercooler is configured via a cooling unit in the charge air guiding connection conduit between the compressor of the ATL-low pressure stage and the compressor of the ATL-high pressure stage having a cooling medium flowing therethrough as well as by a specially configured section of the connection conduit. The connection conduit in this section forms with its wall the outer wall of the supercharger intercooler and delimits an air through-put volume sufficient to effect, via a cooling medium flowing through the cooling unit, an acceptable cooling of charge air flowing through the cooling unit that is built into the connection conduit.

Abstract: A first plate and a second plate have brazing paste on the surface thereof. When the first plate is combined with the second plate while an inner fin is disposed therein, a protrusion forms a clearance there between. Heat is added to evaporate the organic substances in the brazing paste. The organic substances vapor is discharged into outside of the tube through the clearance. After that, heat is added furthermore to melt the brazing paste. The first plate and the second plate are brazed together to form the tube and the inner fin is brazed to the inside of the tube.

Abstract: A flat heat exchanger plate typically used in a bulk material heat exchanger is provided. The flat heat exchanger plate is designed to operate under a negative internal pressure to eliminate depressions or dimples that are typically formed into the sides of these types of heat exchanger coils during the manufacture process. With the removal of the depressions or dimples the tendency for bulk material to accumulate to the exterior surface of the plate is reduced, thereby increasing the service period of the plate.

Abstract: A heat exchanger and method of making a heat exchanger which includes providing a header having openings adapted to receive a plurality of tubes. The tubes are inserted into the header openings, then, substantially uncured fluid sealing material is applied to at least the inner surfaces of the header openings. The inner surfaces of the header openings and the outer surfaces of the tubes are connected by the sealing material. The method further includes curing the sealing material after the tubes are inserted into the header openings. The sealing material thus provides a flexible, bonded, liquid tight, tube-to-header joint.

Abstract: A cooling system is provided with a heat exchanger that has a thermally conductive tube over-molded with a plurality of thermally conductive fins. To form the heat exchanger, a thermally conductive tube is provided. Insert molding, over molding or injection molding is utilized to incorporate thermally conductive fins with the thermally conductive tubes. The molding process may also simultaneously create any required features, such as mounting features and fittings for tubing to be connected to the heat exchanger.

Abstract: A cooling system is provided with a heat exchanger that has a thermally conductive tube over-molded with a plurality of thermally conductive fins. To form the heat exchanger, a thermally conductive tube is provided. Insert molding, over molding or injection molding is utilized to incorporate thermally conductive fins with the thermally conductive tubes. The molding process may also simultaneously create any required features, such as mounting features and fittings for tubing to be connected to the heat exchanger.

Abstract: In a regenerator for a regenerative cycle machine, regenerator foil is grooved on both sides, with intersections of grooves on opposite side forming holes at which separate flows of fluid interact to induce flows ancillary to the overall direction of flow in the regenerator, thereby enhancing heat transfer to and from the material of the regenerator and improving thermodynamic performance of the gas cycle machine.

Abstract: The present invention relates to a heat sink assembly structure having at least a heat sink fastening member combined with at least a heat sink. Each heat sink fastening member has a V-shaped protrusion, a slot, and an elastic lock member. The elastic lock member has a V-shaped cross sectional structure. The V-shaped protrusion of a first heat sink is combined tightly in the slot of a second heat sink for assembling the heat sink and for forming a V-shaped slot. The assembled heat sink is fixed in a base by adding a solder into the V-shaped slot.

Abstract: A joint connecting consecutive sheets of etched regenerator foil for a spiral-wrapped regenerator of a regenerative gas cycle machine such as a Stirling cycle engine or Stirling, pulse tube, or Gifford-McMahon cryocooler. The joint comprises a multiplicity of tabs on the end of one sheet of regenerator foil interlocked with a multiplicity of tabs on the end of another piece of regenerator foil. The joint is no thicker than the original thickness of the sheets of etched regenerator foil that it connects together, and the tabs substantially fill the holes into which they are locked, minimizing undesirable leakage through the joint after it has been incorporated in a regenerator.

Abstract: A heat exchanger and method of making a heat exchanger which includes providing a header having openings adapted to receive a plurality of tubes. The tubes are inserted into the header openings, then, substantially uncured fluid sealing material is applied to at least the inner surfaces of the header openings. The inner surfaces of the header openings and the outer surfaces of the tubes are connected by the sealing material. The method further includes curing the sealing material after the tubes are inserted into the header openings. The sealing material thus provides a flexible, bonded, liquid tight, tube-to-header joint.

Abstract: A heat exchanger has a fluid chamber with a peripheral foot, as well as a collector plate with an edge delimiting a groove for a gasket and the peripheral foot. The gasket is formed from a bead of a polymerizable material which is deposited, at a chosen location, on the bottom of the groove, and then polymerized before being compressed by the peripheral foot of the fluid chamber.

Abstract: An automobile climate control system having a liquid dispersing device to allow coolant to flow. The system also utilizes a heat exchanger to cool the liquid. A manifold block handles the transfer of coolant between the coolant dispersing device and the heat exchanger. The manifold block is in communication with the heat exchanger and the coolant dispersing device; and at least one clasp connects the manifold block to the heat exchanger. A fitting clasp made from the clad material couples the heat exchanger to the at least one clasp.

Abstract: A plastic heat exchanger which is simple and inexpensive. The heat exchanger includes an outer duct and a stack of inner ducts, the inner ducts for establishing a first flow path for cooling air or air to be cooled. Each inner duct includes end portions which are stackable upon one another and a middle portion which has a reduced dimension. A seal is placed about each stack of end portions and a second flow path for cooled air or cooling air is formed within the outer duct, between the seals and around the outside of the middle portions of the inner ducts.

Abstract: A method for enhancing the brazeability of a heat exchanger manifold block (110) by promoting the braze metal flow in and around the manifold block (110) during brazing within a braze furnace. The invention is particularly directed to enhancing a brazement between a manifold block (110) and a jumper tube (124) that fluidically connects the block (110) to another component of the heat exchanger system. The method entails increasing the rate of convective and radiative heat transfer to the block (110) during brazing within a braze furnace by providing fins (116, 128), grooves (118, 130) or similar features on one or more surfaces of the block (110) that increase the surface area of the block (110), and consequently increase the heating rate of the block (110) to something closer to that of the tube (124). In effect, the surface features increase the heat transfer rate of the block (110) to compensate for the disparate thermal masses of the block (110) and tube (124).

Abstract: An automotive heat exchanger that includes a manifold (12) and a mounting block (10) attached to the manifold (12) and over an opening (30) in the wall of the manifold (12). The mounting block (10) has a flange portion (16) with a surface (18) that engages approximately half of the outer perimeter of the manifold (12). The block (10) also includes means (20, 24) for securing the heat exchanger to an automobile (14), and an inlet/outlet port (26) extending through the block (10) and in fluidic communication with the opening (30) in the wall of the manifold (12). Grooves (19) are preferably present in the surface (18) of the flange portion (16) of the block (10), two of which engage raised portions (23) on the perimeter of the manifold (12) in order to aid in securing the block (10) to the manifold (12). The remaining grooves (19) provide reservoirs between the block (10) and manifold (12) for braze material (21) that metallurgically bonds the block (10) to the manifold (12).

Abstract: In a mechanically assembled type heat exchanger, in which an end portion of an oval tube is inserted into a barring hole of a core plate and expanded to be press fit to the core plate. Then adhesive is potted on the core plate for sealing the press fit portion in the end of the tube. A reinforcing member is formed around the barring hole for increasing the rigidity of the core plate so as to improve the durability of sealing.

Abstract: A heat exchanger (10) assembly with a first header (12), a second header (14), a plurality of seamed or folded type heat exchanger tubes (18) extending between the two headers (12, 14), and a plurality of heat exchanger fins (16). Each of the plurality of fins (16) has between 0.01% and 0.9% magnesium to improve the braze between the header (12, 14) and tube joint and the tube seam to inner surface joint (140). Additionally, the headers (12, 14) have a cladded inner surface with between about 0% to about 12.6% silicon to improve the braze at the tube-to-header joint.

Abstract: A heat exchanger is made of a metal such as aluminum and for use in the air conditioning apparatuses such as the car coolers and the room air conditioners. A coolant inlet pipe (6) has an end which is forced into a pipe insertion bore (10) of a pipe joint (8) for connection to an external piping, with a cylindrical brazing agent piece (15) being interposed between the outer periphery of the inlet pipe end and the inner peripheral wall of the bore, such that the pipe (6) is brazed integral to the joint (8) by means of the cylindrical piece (15). This cylindrical brazing agent piece (15) is composed of a core layer which has an outer and inner surfaces clad with a brazing agent layer. The pipe (6) and the joint (8) can be preassembled without failing to interpose between them the brazing agent piece (15), so that said pipe and said joint can be brazed one to another surely and at a lowered cost.

Abstract: A cooler structure of stirling engine is designed to make it easier for the production of the cooler by using brazing soldering techniques, and which in turn reduces the loss of the heat being transmitted to the cooling water and the displacer seal. The invention includes a sealing filler metal having the same depth formed around the circumference of each surface of the upper and lower plates which seals the radiator tubes to be fixed and sustained by the upper and lower plates. An adiabatic part is formed between the upper plate having a projection maintaining a predetermined length toward the inner low part. The internal cylinder prevents the passing of the heat from the internal cylinder to the radiator tube.

Abstract: A method for making a manifold for a tube and fin type heat exchanger is disclosed wherein the manifold includes a solder strip. The manifold includes a channel having a base member and a pair of vertical walls, a plurality of fluid conducting passageways in the base member, and a solder strip disposed in the channel. The strip is secured in place by bending a portion of the wall over a longitudinal edge of the solder strip.

Abstract: Jigs usable in a method for manufacturing a joined ceramic structure having a plurality of tubes and perforated plates joined to both the end portions of these tubes which has the steps of inserting the tubes of sintered ceramics into through-holes of the perforated plates of unsintered ceramics having a plurality of the through-holes, thereby integrally joining both the members by the utilization of a difference between firing shrinkage ratios of both the members; the jigs having end portions which are inserted into jig fixation orifices beforehand formed through the perforated plates and which have an outer diameter slightly smaller than a diameter of the orifices, and stems having an outer diameter larger than the diameter of the jig fixation orifices, the end portions and the stems being constituted so as to be detachably combined at engagement portions where they are engaged with each other without mutual restriction, the jigs being integrally combined with the joined ceramic structure after the completi

Abstract: An end plate of a tank whose inside is partitioned by a partition has a plurality of insertion holes receiving connecting portions of tube elements. In the end plate, a first projection is distended and formed so as to run through narrow middle portions of the insertion holes, and a fit groove for the partition is formed on the inside of the first projection. Even when a core of the heat exchanger is put sideways on a furnace in a heat brazing method, brazing filler material can easily flow into the gaps between the insertion holes and the tube elements inserted into the insertion holes. As a result, good brazing can be performed.

Abstract: A heat exchanger is provided with a parallel array of heat exchange tubes and mounting plate assemblies on opposed ends of the tubes for achieving communication from one tube to the next. The mounting plate assembly includes a fitting plate stamped to define short discontinuous channels. A seal plate is registered with the fitting plate and includes apertures, such that a pair of apertures register with each channel. The heat exchange tubes extend through the apertures of the seal plate to provide communication with a channel formed in the fitting plate. A sealant surrounds portions of the tubes adjacent the apertures in the seal plate.

Abstract: The pistons of a cold plate frame orient themselves as a result of being free to move along one axis and about two other axes by the reflowing of solder tinning on the external surfaces of the pistons and the walls of the recesses within which the pistons reside. As the pistons are permitted to move freely under a biasing force during the solder reflow the face of the piston will engage with the top surface of an electronic chip against which the piston is engaged. The cooling of the solder after reflow will freeze the position and orientation of the piston to that of the electronic chip and will permit enhanced cooling. The cold plate may be disassembled from and reassembled with the components of the cooling system and the electronic chips while maintaining significantly enhanced cooling capabilities.

Abstract: A heat exchanger is provided with a parallel array of heat exchange tubes and mounting plate assemblies on opposed ends of the tubes for achieving communication from one tube to the next. The mounting plate assembly includes an outer fitting plate stamped to define short discontinuous channels. An inner fitting plate is registered with the outer fitting plate and includes apertures, such that a pair of apertures register with each channel. A seal plate is registered with the inner fitting plate and further includes apertures registered with the apertures in the inner fitting plate. The heat exchange tubes can be inserted through the registered apertures of the seal plate and the inner fitting plate to provide communication with a channel formed in the outer fitting plate. A sealant is then injected between the inner fitting plate and the seal plate for sealing the interface between the tubes and the mounting plate assembly.