Utilizing Fused Bath Patents (Class 205/230)
  • Patent number: 11192788
    Abstract: Described is a composite material composed of an atomically thin (single layer) amorphous carbon disposed on top of a substrate (metal, glass, oxides) and methods of growing and differentiating stem cells.
    Type: Grant
    Filed: February 21, 2018
    Date of Patent: December 7, 2021
    Assignee: National University of Singapore
    Inventors: Barbaros Ozyilmaz, Carlo Mendoza Orofeo, Henrik Andersen, Hongji Zhang, Chee Tat Toh, Inigo Martin-Fernandez
  • Patent number: 10240246
    Abstract: This disclosure provides systems and methods for improved electro-enhancement of surfaces of workpieces. The systems and methods can include immersing a metal workpiece in a salt bath and applying a time-varying electric current that has periods of high current with periods of lower current between. The systems and methods provide borided metal workpieces that contain preferred borides on the surface and lack less preferred borides. For example, the systems and methods can provide borided steel having Fe2B and substantially lacking FeB on the surface.
    Type: Grant
    Filed: September 28, 2016
    Date of Patent: March 26, 2019
    Assignee: Fisher Barton Technology Center
    Inventor: Glenn Kuswa
  • Patent number: 10035709
    Abstract: The disclosure provides for methods of oxidizing carbide anions, or negative ions, from salt like carbides at temperatures from about 150° C. to about 750° C. In another aspect, the disclosure provides for reactions with intermediate transition metal carbides. In yet another aspect, the disclosure provides for a system of reactions where salt-like carbide anions and intermediate carbide anions are oxidized to produce pure carbon of various allotropes.
    Type: Grant
    Filed: June 9, 2017
    Date of Patent: July 31, 2018
    Assignee: WEST VIRGINIA UNIVERSITY RESEARCH CORPORATION
    Inventor: Alfred H. Stiller
  • Patent number: 9528193
    Abstract: The invention discloses a direct-current shunt preheating start method for an inert electrode aluminum electrolysis cell, comprising: (1) forming multiple groups of direct-current shunt elements by using conductors with preset resistance values and geometric sizes; (2) laying in a hearth of the electrolysis cell electrical heating element groups of the same number as/a different number from electrode groups; (3) drying the hearth, smelting electrolyte and establishing a thermal balance and a hearth inner profile by using the electrical heating element groups according to a set heating curve or set steps; (4) changing the number of groups/a series or parallel connection state of the direct-current shunt elements; and (5) gradually replacing inert electrodes and gradually adjusting the number of the groups of/the series or parallel connection state of the shunt elements.
    Type: Grant
    Filed: December 26, 2012
    Date of Patent: December 27, 2016
    Assignee: Aluminum Corporation of China Limited
    Inventors: Jianhong Yang, Shengzhong Bao, Peng Cao, Xinping Tang
  • Publication number: 20150147593
    Abstract: An electrode for use in bio-electrochemical systems is described, including: a substantially planar electrode material; a frame comprising a non-conductive substance; and one or more first conductive substances linked or secured to the frame. Bio-electrochemical systems, racks for inserting the electrode, and methods of using the racks are also described.
    Type: Application
    Filed: November 24, 2014
    Publication date: May 28, 2015
    Inventors: Matthew SILVER, Justin BUCK, Casey CHARTIER, Mark BAROSKY, James Ryan HAWKINS, Zhen HUANG, Quynh Anh Le TRAN, Tzipora WAGNER
  • Patent number: 9017541
    Abstract: The present invention relates to the electrodeposition of elemental zirconium at a temperature of less than 100° C. from a mixture of a Lewis acid, a zirconium salt and an ionic liquid.
    Type: Grant
    Filed: May 28, 2010
    Date of Patent: April 28, 2015
    Assignee: Astron Advanced Materials Limited
    Inventors: Kenneth Seddon, Geetha Srinivasen, Anthony Wilson
  • Publication number: 20150107657
    Abstract: A method of producing a silicon film includes: forming a deposition composition comprising silicon dioxide dispersed in a molten salt; placing a metal substrate and a counter electrode in the composition; and passing a reducing current between the metal substrate and the counter electrode, wherein the reducing current causes reduction of silicon dioxide particles to form a silicon film on the metal substrate.
    Type: Application
    Filed: May 31, 2013
    Publication date: April 23, 2015
    Inventors: Sung Ki Cho, Allen J. Bard, Fu-Ren F. Fan
  • Publication number: 20150060288
    Abstract: A method of forming a down-hole tool comprises contacting at least a portion of at least one down-hole structure comprising at least one ceramic-metal composite material with a molten electrolyte comprising sodium tetraborate. Electrical current is applied to at least a portion of the at least one down-hole structure to form at least one borided down-hole structure comprising at least one metal boride material. Other methods of forming a down-hole tool, and a down-hole tool are also described.
    Type: Application
    Filed: September 5, 2013
    Publication date: March 5, 2015
    Inventors: Vivekanand Sista, John H. Stevens, James L. Overstreet
  • Patent number: 8951401
    Abstract: Dense carbon films are deposited on a conductive substrate by placing the substrate acting as anode in a molten salt electrolyte bath containing a source of carbide ion and applying DC current across the substrate and a counter electrode acting as cathode also placed in the molten salt electrolyte bath. The carbide ions are electrochemically oxidized to deposit a carbon film on the surface of the substrate.
    Type: Grant
    Filed: May 28, 2010
    Date of Patent: February 10, 2015
    Assignees: Toyota Boshoku Kabushiki Kaisha, I'msep Co., Ltd., Sec Carbon, Limited, The Doshisha
    Inventors: Tokujiro Nishikiori, Hiroaki Amahashi, Kouji Kuroda, Yasuhiko Ito, Naohiro Yasuda
  • Publication number: 20140302403
    Abstract: A non-aqueous Magnesium electrolyte comprising: (a) at least one organic solvent; (b) at least one electrolytically active, soluble, inorganic Magnesium (Mg) salt complex represented by the formula: MgaZbXc wherein a, b, and c are selected to maintain neutral charge of the molecule, and Z and X are selected such that Z and X form a Lewis Acid, and 1?a?10, 1?b?5, and 2?c?30. Further Z is selected from a group consisting of aluminum, boron, phosphorus, titanium, iron, and antimony; X is selected from the group consisting of I, Br, Cl, F and mixtures thereof. Rechargeable, high energy density Magnesium cells containing an cathode, an Mg metal anode, and an electrolyte of the above-described type are also disclosed.
    Type: Application
    Filed: June 19, 2014
    Publication date: October 9, 2014
    Inventors: Robert Ellis Doe, Ruoban HAN, Yossef GOFER, Doron AURBACH, Nir POUR, Evgeny STERENBERG
  • Publication number: 20140124366
    Abstract: High-purity erbium having a purity of 5N or higher excluding rare earth elements and gas components, and containing Al, Fe, Cu, and Ta each in an amount of 1 wtppm or less, W in an amount of 10 wtppm or less, carbon in an amount of 150 wtppm or less, alkali metals and alkali earth metals each in an amount of 1 wtppm or less, other transition metal elements in a total amount of 10 wtppm or less, and U and Th as radioactive elements each in an amount of 10 wtppb or less. An object of this invention is to provide a method of highly purifying erbium, which has a high vapor pressure and is difficult to refine in a molten state, as well as technology for efficiently and stably providing high-purity erbium obtained with the foregoing method, a sputtering target made of high-purity erbium, and a metal gate film having high-purity erbium as a main component thereof.
    Type: Application
    Filed: September 15, 2011
    Publication date: May 8, 2014
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventor: Masahiro Takahata
  • Publication number: 20130327648
    Abstract: The present invention relates to a method for lithiation of an intercalation-based anode or a non-reactive plating-capable foil or a reactive alloy capable anode, whereby utilization of said lithiated intercalation-based anode or a plating-capable foil or reactive alloy capable anode in a rechargeable battery or electrochemical cell results in an increased amount of lithium available for cycling, and an improved reversible capacity during charge and discharge.
    Type: Application
    Filed: November 29, 2012
    Publication date: December 12, 2013
    Inventors: Robert W. Grant, Matthew Sweetland, Asela Maha Acharige
  • Patent number: 8545688
    Abstract: Dense carbon nitride films are electrochemically formed on a conductive substrate by placing the substrate acting as cathode in a molten salt electrolyte bath and applying DC current across the substrate and a counter electrode acting as anode also placed in the molten salt electrolyte bath. Carbonate ion and nitrate ion are concurrently reduced to deposit carbon nitride films on the substrate.
    Type: Grant
    Filed: May 28, 2010
    Date of Patent: October 1, 2013
    Assignees: Toyota Boshoku Kabushiki Kaisha, IMSEP Co., Ltd., SEC Carbon Limited, The Doshisha
    Inventors: Tokujiro Nishikiori, Hiroaki Amahashi, Kouji Kuroda, Yasuhiko Ito, Kazuhito Fukasawa, Naohiro Yasuda
  • Publication number: 20110290656
    Abstract: Dense carbon nitride films are electrochemically formed on a conductive substrate by placing the substrate acting as cathode in a molten salt electrolyte bath and applying DC current across the substrate and a counter electrode acting as anode also placed in the molten salt electrolyte bath. Carbonate ion and nitrate ion are concurrently reduced to deposit carbon nitride films on the substrate.
    Type: Application
    Filed: May 28, 2010
    Publication date: December 1, 2011
    Applicants: TOYOTA BOSHOKU KABUSHIKI KAISHA, THE DOSHISHA, SEC CARBON, LIMITED, I'MSEP CO., LTD.
    Inventors: Tokujiro NISHIKIORI, Hiroaki AMAHASHI, Kouji KURODA, Yasuhiko ITO, Kazuhito FUKASAWA, Naohiro YASUDA
  • Publication number: 20110290655
    Abstract: Dense carbon films are deposited on a conductive substrate by placing the substrate acting as anode in a molten salt electrolyte bath containing a source of carbide ion and applying DC current across the substrate and a counter electrode acting as cathode also placed in the molten salt electrolyte bath. The carbide ions are electrochemically oxidized to deposit a carbon film on the surface of the substrate.
    Type: Application
    Filed: May 28, 2010
    Publication date: December 1, 2011
    Applicants: TOYOTA BOSHOKU KABUSHIKI KAISHA, THE DOSHISHA, SEC CARBON, LIMITED, I'MSEP CO., LTD.
    Inventors: Tokujiro NISHIKIORI, Hiroaki AMAHASHI, Kouji KURODA, Yasuhiko ITO, Naohiro YASUDA
  • Publication number: 20110287270
    Abstract: To provide a method for forming a boron-containing thin film, by which a uniform boron thin film with good adhesion can be formed on the surface of a processing object, and also to provide a multilayer structure. An electrolysis apparatus includes an anode 1, a processing object 2 serving as a cathode, an electrolytic vessel 4, and a molten salt electrolytic bath 5. A variable power supply 6 is connected between the anode 1 and the processing object 2. The variable power supply 6 is configured to be capable of changing a voltage or current waveform during the electrolysis process. Current of an appropriate pulse waveform is applied in the molten salt for electrolysis to form a uniform boron thin film 3 within the processing object 2 having a complicated shape.
    Type: Application
    Filed: October 22, 2009
    Publication date: November 24, 2011
    Applicants: ROHM CO., LTD., I'MSEP CO., LTD., THE DOSHISHA
    Inventors: Naoaki Tsurumi, Yasuhiko Ito, Manabu Tokushige, Tsuyoshi Satomi, Tokujiro Nishikiori, Hiroyuki Tsujimura
  • Publication number: 20100276292
    Abstract: A copper electroplating bath that includes an aqueous solution that comprises a copper salt and at least one acid and a container that comprises a copper salt in solid form, is disclosed. The container supplies copper ions to the aqueous solution to maintain the copper ion concentration of the aqueous solution at saturation levels while retaining the copper salt in solid form within the container.
    Type: Application
    Filed: April 30, 2009
    Publication date: November 4, 2010
    Applicant: Moses Lake Industries Inc.
    Inventors: Eric Webb, Xingling Xu
  • Patent number: 7776200
    Abstract: A method for manufacturing a structure including tungsten as a main component and tungsten carbide is provided. In the structure, the content of carbon is at least 0.1% by mass and the total content of cobalt, nickel, and iron is 3% or less by mass, respectively based on the structure.
    Type: Grant
    Filed: July 24, 2008
    Date of Patent: August 17, 2010
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Koji Nitta, Kenji Miyazaki, Shinji Inazawa
  • Publication number: 20090164027
    Abstract: The invention provides a process for producing a metal body, which leads in a simple and reliable way to formation of a defined surface topography, if desired also combined, in the range from 10 nm to 500 ?m on a metal base body or blank which is to have, in particular, nanoscale pores. For this purpose, a pulsating current is applied to a metal base body in an electrolysis bath, with the electrolysis bath comprising salt former ions matched to the material of the metal base body. Furthermore, the invention provides a dental implant having particularly advantageous surface properties, in which a nanostructure is superimposed on a surface microstructure and nitrogen atoms and/or nitrogen compounds are attached and/or included in the region of the surface.
    Type: Application
    Filed: January 27, 2007
    Publication date: June 25, 2009
    Inventor: Holger Zipprich
  • Publication number: 20090101514
    Abstract: An objective of the present invention is to provide an electrodeposition method for metals using a molten salt, which easily enables the electrodeposition of various types of metals such as refractory metals and rare earth metals. In order to solve this problem, the invention is characterized in that it is effected at the electrodeposition temperature in a range of from 100° C. to 200° C.
    Type: Application
    Filed: September 5, 2006
    Publication date: April 23, 2009
    Applicant: KYOTO UNIVERSITY
    Inventors: Toshiyuki Nohira, Rika Hagiwara, Jun Shimano
  • Publication number: 20080086195
    Abstract: Methods for the application of a polymer-free coating onto a medical device using plasma electrolytic deposition, comprising: (i) optionally applying a metal precoating onto a medical device; (ii) placing the medical device in an electrolyte solution comprising an electrolyte; and (iii) establishing an electric potential under plasma electrolytic deposition conditions between an electrode and the medical device, such that the plasma electrolytic deposition conditions are adequate to sustain deposition from the electrolyte solution onto the surface of the medical device to form the coating. The invention also relates to coating compositions and coated medical devices, such as stents, made according to these methods. If desired, the polymer-free coating can be a drug-eluting coating.
    Type: Application
    Filed: September 18, 2007
    Publication date: April 10, 2008
    Applicant: BOSTON SCIENTIFIC SCIMED, INC.
    Inventors: Liliana Atanasoka, Jan Weber, Robert Warner, Steve R. Larsen
  • Patent number: 7150818
    Abstract: A process for electrochemical deposition of tantalum on an article in an inert, non-oxidizing atmosphere, or under vacuum, in a molten electrolyte containing tantalum ions, comprising the steps of: immersing the article into the molten electrolyte heated to a working temperature, passing an electric current through the electrolyte to thereby deposit a tantalum coating on the article, wherein the process of tantalum deposition at least in an initial phase deposits pure ?-tantalum.
    Type: Grant
    Filed: February 26, 2002
    Date of Patent: December 19, 2006
    Assignee: Danfoss A/S
    Inventors: John Christensen, Erik Christensen
  • Patent number: 7074314
    Abstract: The present invention provides a liquid repellent member applied to ink jet, comprising a carbon substrate, and a liquid repellent film formed on a surface of the carbon substrate and formed by bonding between carbon and fluorine.
    Type: Grant
    Filed: August 28, 2003
    Date of Patent: July 11, 2006
    Assignee: Canon Kabushiki Kaisha
    Inventors: Masataka Eida, Kazuo Iwata, Toshinori Hasegawa
  • Patent number: 6936155
    Abstract: The present invention provides a method of electrolytically forming a tantalum film by using a molten-salt electrolytic bath having a low temperature. The electrolytic bath includes a molten salt containing tantalum pentachloride, alkylimidazolium chloride, and an alkali metal or alkali earth metal fluoride such as lithium fluoride.
    Type: Grant
    Filed: November 8, 2000
    Date of Patent: August 30, 2005
    Assignee: Japan Science and Technology Agency
    Inventors: Masatsugu Morimitsu, Morio Matsunaga
  • Patent number: 6863792
    Abstract: A conductive oxide solid formed through an electrochemical process. The resulting solid predominantly contains oxides of the highest oxidation state. Additionally, the solid can be thick, uniform, stable across a wide range of acidity and temperature, fully hydrated, and conductive with a very low redox potential. A preferred embodiment is an iridium solid formed at high temperature in molten carbonate, said solid containing intercalated lithium. The solid has application as an electrode with reduced drift. An electrochemical acidity sensor is disclosed which pairs an electrode bearing the solid with a reference electrode. Additionally, sensor apparatuses for measuring carbon dioxide and other materials as well as methods for measuring materials using an embedded acidity sensor are disclosed.
    Type: Grant
    Filed: October 11, 2001
    Date of Patent: March 8, 2005
    Assignee: The Ohio State University
    Inventors: Marc J. Madou, Sheng Yao
  • Patent number: 6783655
    Abstract: A refractory boride body or coating made of a boride of titanium, chromium, vanadium, ziconium, hafnium, niobium, tantalum, molybednum and cerium is produced from a slurry of the refractory boride or a precursor in a collidal carrier preferably composed of two more different grades of the same colloidal carrier selected from colloidal alumina, yttria, ceria, thoria, zirconia, magnesia, lithia, monoaluminum phosphate and cerium acetate. The slurry can also comprise an organic additive selected from polyvinyl alcohol; polyacrylic acid; hydroxyy propyl methyl cellulose; polythylene glycol; ethylene glycol, butyl benzyl phthalate; ammonium polymethacrylate and mixtures thereof. The retractory boride body or coated body is useful as a component of aluminum electrowinning cells.
    Type: Grant
    Filed: June 27, 2002
    Date of Patent: August 31, 2004
    Assignee: Moltech Invent S.A.
    Inventors: Jainagesh Akkaraju Sekhar, Jean-Jacques Duruz, James Jenq Liu
  • Patent number: 6767665
    Abstract: The invention relates to a method for producing molten salts and their mixings, using an extruder. The starting materials are melted and reacted and the products of the reaction are then guided via a column with alkali salt.
    Type: Grant
    Filed: June 8, 2001
    Date of Patent: July 27, 2004
    Assignee: BASF Aktiengesellschaft
    Inventors: Hans-Leonhard Ohrem, Susanne Brzezinski
  • Patent number: 6719889
    Abstract: A method of producing aluminum in an electrolytic cell comprising the steps of providing an anode in a cell, preferably a non-reactive anode, and also providing a cathode in the cell, the cathode comprised of a base material having low electrical conductivity reactive with molten aluminum to provide a highly electrically conductive layer on the base material. Electric current is passed from the anode to the cathode and alumina is reduced and aluminum is deposited at the cathode. The cathode base material is selected from boron carbide, and zirconium oxide.
    Type: Grant
    Filed: April 22, 2002
    Date of Patent: April 13, 2004
    Assignee: Northwest Aluminum Technologies
    Inventor: Craig W. Brown
  • Patent number: 6423389
    Abstract: An object is to provide a metallic-conduit-armored type linear member in which a linear member and the like contained in a metallic conduit do not become damaged and a defect in the metallic conduit can be repaired, a metallic conduit for armoring the linear member, and a method and a system for manufacturing the metallic-conduit-armored type linear member. The method comprises a basic process (I) in which a metallic tape (1) is formed into a tubular member, a seam of the tubular member is joined to complete a sealed metallic conduit, and a metallic-conduit-armored type linear member (12) is formed by loading a linear member (5) inside the metallic conduit, and a metallic coating process (II) in which a metallic coating layer is formed on an outer surface of the sealed metallic conduit by performing plating by using a room-temperature molten-salt electrolytic bath subsequent to the basic process (I).
    Type: Grant
    Filed: February 29, 2000
    Date of Patent: July 23, 2002
    Assignee: OCC Corporation
    Inventor: Yasunori Yoshie
  • Publication number: 20020092765
    Abstract: A non-carbon, metal-based, high temperature resistant, electrically conductive and electrochemically active anode of a cell for the production of aluminium has a metal-based substrate to which an adherent coating is applied prior to its immersion into the electrolyte and start up of the electrolysis by connection to the positive current supply. The coating is obtainable from one or more layers applied from: a liquid solution, a dispersion in a liquid or a paste, a suspension in a liquid or a paste, and a pasty or non-pasty slurry, and combinations thereof with or without one or more further applied layers, with or without heat treatment between two consecutively applied layers when at least two layers are applied.
    Type: Application
    Filed: March 14, 2002
    Publication date: July 18, 2002
    Inventor: Vittorio de Nora
  • Publication number: 20020079231
    Abstract: A method of protecting during the start-up procedure a cathode (1) of a cell for the electrowinning of aluminium where the cathode (1) is optionally coated with an aluminium-wettable refractory material (2) and on which cathode, in use, aluminium is produced. The start-up procedure comprises applying before preheating the cell one or more start-up layers (3) on the aluminium-wettable refractory coating (2). The start-up layer(s) form(s) a temporary protection (3) against damage of chemical and/or mechanical origin to the aluminium-wettable coating (2), this temporary protection (3) being in intimate contact with the aluminium-wettable coating (2) and being eliminated before or during the initial normal operation of the cell. The layers of the temporary protection (3) may be obtained from at least one pliable foil of aluminium having a thickness of less than 0.
    Type: Application
    Filed: October 17, 2001
    Publication date: June 27, 2002
    Inventors: Vittorio de Nora, Jainagesh Akkaraju Sekhar, Jean-Jacques Duruz, James Jenq Liu
  • Publication number: 20020003092
    Abstract: A process for the production of refractory metal plates platinized on one side, in which refractory metal plates of predetermined dimensions are tightly, form-fittingly joined together back to back, are coated with platinum on their exposed surfaces by melt electrolysis and the plates are then separated one from the other. These plates may be processed into expanded metal grids platinized on one side. These refractory metal plates platinized on one side and the expanded metal grids platinized on one side produced therefrom may be used highly advantageously as anodes in electrolytic and electroplating processes.
    Type: Application
    Filed: June 12, 2001
    Publication date: January 10, 2002
    Inventors: Thomas Engert, Gerhard Steinhilber
  • Patent number: 6248227
    Abstract: A non-carbon, metal-based slow-consumable anode of a cell for the electrowinning of aluminium self-forms during normal electrolysis an electrochemically-active oxide-based surface layer (20). The rate of formation (35) of the layer (20) is substantially equal to its rate of dissolution (30) at the surface layer/electrolyte interface (25) thereby maintaining its thickness substantially constant, forming a limited barrier controlling the oxidation rate (35). The anode (10) usually comprises an alloy of iron with at least one of nickel, copper, cobalt or zinc which during use forms an oxide surface layer (20) mainly containing ferrite.
    Type: Grant
    Filed: July 30, 1998
    Date of Patent: June 19, 2001
    Assignee: Moltech Invent S.A.
    Inventors: Vittorio de Nora, Jean-Jacques Duruz
  • Patent number: 6214194
    Abstract: The electrochemical formation of oxygen ion conducting solid oxide layers is achieved by the cathodic deposition of the oxide layers from a melted salt bath of alkali element halides containing dissolved metal halides which provide the metal cations from which oxide layers are formed and attached to conductive cathodes. Oxygen is supplied at the cathodes to form oxygen ions which diffuse through the cathodically formed oxide layers and react with dissolved metal cations leading to oxide layer growth. The dissolved metal halides are regenerated at the anodes from metals and metal compounds. The process is called cathodic oxide deposition (COD) and represents a new and economic method for the fabrication of oxygen ion conductor layers for solid oxide electrochemical devices.
    Type: Grant
    Filed: November 8, 1999
    Date of Patent: April 10, 2001
    Inventor: Arnold O. Isenberg
  • Patent number: 6207035
    Abstract: A method for manufacturing a metal composite strip for the production of electrical contact components. A film made of tin or a tin alloy is first applied onto an initial material made of an electrically conductive base material. A film of silver is then deposited thereonto. Copper or a copper alloy is preferably used as the base material. The tin film can be applied in the molten state, and the silver film by electroplating. Furthermore, both the tin film and the silver film can be deposited by electroplating. A further alternative provides for manufacturing the tin film in the molten state and the silver film by cathodic sputtering. The diffusion operations which occur in the coating result in a homogeneous film of a tin-silver alloy. This formation can be assisted by way of a heat treatment of the composite strip.
    Type: Grant
    Filed: November 20, 1998
    Date of Patent: March 27, 2001
    Assignee: Stolberger Metallwerke GmbH & Co. KG
    Inventors: Udo Adler, Klaus Schleicher
  • Patent number: 6200453
    Abstract: An electroplating process for preparing a monolith metal layer over a polycrystalline base metal and the plated monolith product. A monolith layer has a variable thickness of one crystal. The process is typically carried in molten salts electrolytes, such as the halide salts under an inert atmosphere at an elevated temperature, and over deposition time periods and film thickness sufficient to sinter and recrystallize completely the nucleating metal particles into one single crystal or crystals having very large grains. In the process, a close-packed film of submicron particle (20) is formed on a suitable substrate at an elevated temperature. The temperature has the significance of annealing particles as they are formed, and substrates on which the particles can populate are desirable. As the packed bed thickens, the submicron particles develop necks (21) and as they merge into each other shrinkage (22) occurs.
    Type: Grant
    Filed: September 24, 1999
    Date of Patent: March 13, 2001
    Inventor: Rajev R. Agarrwal
  • Patent number: 6086741
    Abstract: A process for sulfurizing treatment of ferrous articles comprises positioning an electrolysis crucible containing a molten-salt bath of potassium thiocyanate and sodium thiocyanate and a pretreatment crucible containing a molten-salt bath of substantially the same composition adjacent to each other, assembling a unitary body by setting a plurality of the articles on a conductive support member in electrical contact therewith and attaching a cathode material to the support member to be out of contact with the articles and electrically insulated from the support member, immersing the unitary body in the bath contained in the pretreatment crucible, maintaining this bath temperature at substantially a prescribe bath temperature during ensuing electrolysis to bring the temperature of the unitary body near the prescribed temperature, transferring the unitary body from the pretreatment crucible to the bath in the electrolysis crucible while maintaining its temperature, and treating the articles by electrolysis.
    Type: Grant
    Filed: January 13, 1998
    Date of Patent: July 11, 2000
    Assignee: Dowa Mining Co., Ltd.
    Inventors: Takeo Sakashita, Motoyoshi Yamauchi
  • Patent number: 6001236
    Abstract: Carbon-containing components of cells for the production of aluminium by the electrolysis of alumina dissolved in a cryolite-based molten electrolyte are protected from attack by liquid and/or gaseous components of the electrolyte in the form of elements, ions or compounds, by a refractory boride coating applied from a slurry composed of pre-formed particulate refractory boride in a colloidal carrier which is dried and heated to consolidate the coating.
    Type: Grant
    Filed: August 30, 1996
    Date of Patent: December 14, 1999
    Assignee: Moltech Invent S.A.
    Inventors: Vittorio de Nora, Jainagesh A. Sekhar
  • Patent number: 5545305
    Abstract: Crystalline REBa.sub.2 Cu.sub.3 O.sub.7-x superconductors are obtained by a constant-potential or current density electrochemical deposition in an alkaline hydroxide molten flux in a three-electrode, single-compartment cell operating at a temperature below 500.degree. C.
    Type: Grant
    Filed: May 4, 1995
    Date of Patent: August 13, 1996
    Assignee: National Science Council
    Inventors: Horng-Yi Tang, Maw-Kuen Wu, Chuen-Sheng Lee, Huei-Ying Hsu
  • Patent number: 5423974
    Abstract: Metallization under vacuum, on at least one face of a plastic film so as to give a substrate including a metallic surface, which substrate is sufficiently electrically conductive to permit a uniform electrochemical deposit. The latter is carried out by electrochemical plating, of at least one metal, on the metallized surface starting from an electrolytic solution, so as to give a thin metallic film having a metal thickness between 0.1 and 4 microns. The metallized substrate is selected so as to be compatible and to facilitate the step of electrochemical plating. The thin metallic sheet obtained is adherent to and supported by the plastic film. The metallic sheet may be used as current collectors for polymer electrolyte lithium batteries, as multi-layer film used as wrapping material permeable to gases and humidity, as a screen for light, flexible conductors, etc.
    Type: Grant
    Filed: September 19, 1994
    Date of Patent: June 13, 1995
    Assignee: Hydro-Quebec
    Inventors: Guy St-Amant, Claude Carignan
  • Patent number: 5413700
    Abstract: A method for reforming hydrocarbons comprising coating portions of a reactor system with a material more resistant to carburization, reacting the material with metal oxides existing in the portions of the reactor system prior to coating, fixating or removing at least a portion of the oxide in the metal oxides, and reforming hydrocarbons in the reactor system under conditions of low sulfur.
    Type: Grant
    Filed: January 4, 1993
    Date of Patent: May 9, 1995
    Assignee: Chevron Research and Technology Company
    Inventors: John V. Heyse, Bernard F. Mulasky
  • Patent number: 5405525
    Abstract: A method for reforming hydrocarbons comprising coating portions of a reactor system with a material more resistant to carburization, reacting the material with metal sulfides existing in the portions of the reactor system prior to coating, fixating and removing at least a portion of the sulfur in the metal sulfides, and reforming hydrocarbons in the reactor system under conditions of low sulfur.
    Type: Grant
    Filed: January 4, 1993
    Date of Patent: April 11, 1995
    Assignee: Chevron Research and Technology Company
    Inventors: John V. Heyse, Bernard F. Mulaskey
  • Patent number: 5403468
    Abstract: A process for the manufacture of tinplates comprising electroplating a substrate in a fused-chloride tin plating bath at a temperature of about 150.degree. to 350.degree. C., a current density of about 100 to 500 A/dm.sup.2 in an atmosphere of a non-oxidizing gas. This process may be converted to a process for the manufacture of reflow type tinplates by only changing the bath temperature, and vice versa. For the manufacture of no-reflow type tinplates, the bath is kept at 150.degree. to 232.degree. C., while for the manufacture of reflow type tinplates, the bath is kept at 233.degree. to 350.degree. C. In these cases, the bath includes SnCl.sub.2 and at least one member selected from the group consisting of KCl, NaCl, LiCl and AlCl.sub.3, and may preferably be operated while flowing the bath at a flow rate of about 0.1 m/sec higher.
    Type: Grant
    Filed: March 10, 1992
    Date of Patent: April 4, 1995
    Assignee: Kawasaki Steel Corporation
    Inventors: Hisatada Nakakoji, Seiji Nakajima, Shuji Gomi, Nobuyuki Morito
  • Patent number: 5348626
    Abstract: A new electrolytic process and apparatus are provided using sodium, cerium or a similar metal in alloy or within a sodium beta or beta"-alumina sodium ion conductor to electrolytically displace each of the spent fuel metals except for cesium and strontium on a selective basis from the electrolyte to an inert metal cathode. Each of the metals can be deposited separately. An electrolytic transfer of spent fuel into the electrolyte includes a sodium or cerium salt in the electrolyte with sodium or cerium alloy being deposited on the cathode during the transfer of the metals from the spent fuel. The cathode with the deposit of sodium or cerium alloy is then chanted to an anode and the reverse transfer is carried out on a selective basis with each metal being deposited separately at the cathode. The result is that the sodium or cerium needed for the process is regenerated in the first step and no additional source of these reactants is required.
    Type: Grant
    Filed: February 3, 1993
    Date of Patent: September 20, 1994
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: William E. Miller, Zygmunt Tomczuk
  • Patent number: 5346608
    Abstract: Neodymium and neodymium-iron alloys are obtained by electrolysis of a neodymium salt melt using magnetite as the anode material. The cathode is non-consumable or is made of iron to be consumed and form a neodymium-iron alloy. The electrolysis is preferably carried out under a protective atmosphere.
    Type: Grant
    Filed: December 18, 1992
    Date of Patent: September 13, 1994
    Assignees: Heraeus Elektrochemie GmbH, Moltech Invent SA
    Inventors: Ulrich Stroder, Jean-Jacques Duruz, Jean-Louis Jorda
  • Patent number: 5340448
    Abstract: An adherent protective coating of a refractory material is produced on the surface of carbonaceous, refractory, ceramic, metallic or other materials serving as components of electrolytic cells operating at high temperature, by applying to such surfaces a well chosen micropyretic reaction layer from a slurry, which when dried is ignited to initiate a self-sustaining micropyretic reaction, along a combustion front, to produce condensed matter forming such refractory protective adherent coating. The slurry is preferably applied in several layers, the first layer(s) to facilitate adherence and the last layer(s) to provide protection and may contain some preformed non-reactant materials. The electrolytic cells whose components require such coatings are especially those operating at high temperature with a molten salt electrolyte, particularly those for the production of metals, aluminum being the most important.
    Type: Grant
    Filed: October 26, 1993
    Date of Patent: August 23, 1994
    Assignee: Moltech Invent S.A.
    Inventors: Jainagesh Sekhar, Vittorio de Nora
  • Patent number: 5318688
    Abstract: Gases such as hydrogen/hydrocarbon may be separated by a separating membrane of a Group VIII noble metal on a deposit of non-noble Group VIII metal which is supported on a porous silver or a porous carbon body.
    Type: Grant
    Filed: March 5, 1993
    Date of Patent: June 7, 1994
    Assignee: Texaco Inc.
    Inventors: Mitri S. Najjar, Carl A. Hultman
  • Patent number: 5310476
    Abstract: An adherent protective coating of a refractory material is produced on the surface of carbonaceous, refractory, ceramic, metallic or other materials serving as components of electrolytic cells operating at high temperature, by applying to such surfaces a well chosen micropyretic reaction layer from a slurry, which when dried is ignited to initiate a self-sustaining micropyretic reaction, along a combustion front, to produce condensed matter forming such refractory protective adherent coating. The slurry is preferably applied in several layers, the first layer(s) to facilitate adherence and the last layer(s) to provide protection, and may contain some preformed non-reactant materials. The electrolytic cells whose components require such coatings are especially those operating at high temperature with a molten salt electrolyte, particularly those for the production of metals, aluminium being the most important.
    Type: Grant
    Filed: April 1, 1992
    Date of Patent: May 10, 1994
    Assignee: Moltech Invent S.A.
    Inventors: Jainagesh Sekhar, Vittorio de Nora
  • Patent number: 5282937
    Abstract: An electrochemical process and electrochemical cell for reducing a metal oxide are provided. First the oxide is separated as oxygen gas using, for example, a ZrO.sub.2 oxygen ion conductor anode and the metal ions from the reduction salt are reduced and deposited on an ion conductor cathode, for example, sodium ion reduced on a .beta.-alumina sodium ion conductor cathode. The generation of and separation of oxygen gas avoids the problem with chemical back reaction of oxygen with active metals in the cell. The method also is characterized by a sequence of two steps where an inert cathode electrode is inserted into the electrochemical cell in the second step and the metallic component in the ion conductor is then used as the anode to cause electrochemical reduction of the metal ions formed in the first step from the metal oxide where oxygen gas formed at the anode. The use of ion conductors serves to isolate the active components from chemically reacting with certain chemicals in the cell.
    Type: Grant
    Filed: December 22, 1992
    Date of Patent: February 1, 1994
    Assignee: University of Chicago
    Inventors: William E. Miller, Zygmunt Tomczuk
  • Patent number: 5264111
    Abstract: A method of electrodepositing a film including the steps of immersing a conductive substrate opposite a counterelectrode in an organochloroindate melt comprising a salt of at least one metal selected from the group consisting of phosphorus, arsenic, and antimony, and an InCl.sub.3 -dialkylimidazolium chloride wherein the alkyl groups each comprise no more than four carbons, and the molar ratio of the InCl.sub.3 to the organic chloride ranges from about 45/55 to 2/3; and cathodizing said substrate at a potential selected to codeposit In and said metal. In addition, substitution of a small amount of InCl.sub.3 with a trichloride salt of another Group III metal can be employed to obtain deposits containing other Group III metals. For molar ratios of the metal salt to InCl.sub.3 other than 45/55, the melt is heated to 45.degree. C. or greater.
    Type: Grant
    Filed: August 7, 1992
    Date of Patent: November 23, 1993
    Assignee: General Motors Corporation
    Inventors: Michael K. Carpenter, Mark W. Verbrugge