Abstract: An apparatus for equipping a basket welding machine, the apparatus having an insertion device. The apparatus is characterized in that the insertion device has a plurality of receiving positions for all the longitudinal wires of a basket to be produced using the basket welding machine, the insertion device having a receiving element for receiving the longitudinal wires of a basket, the receiving positions being spaced apart in the radial direction from an axis of rotation of the insertion device, wherein the insertion device is designed to feed at least two longitudinal wires arranged on the insertion device to the basket welding machine simultaneously in one insertion operation, the insertion operation of the longitudinal wires into the basket welding machine being effected by a movement of the insertion device in the axial direction of the axis of rotation of the insertion device. The invention further relates to a basket welding machine.

Abstract: Provided is a multi-shank heater to be mounted on a support substrate, wherein, with a normal direction relative to the support substrate, which is a direction from the heater side toward the support substrate side, as a basis, the multi-shank heater has U-shaped pieces in which an angle ? of a planar direction of the U-shaped pieces, which is a direction from the heater side toward the support substrate side, is ±10° or more and ±60° or less. An object of the present invention is to provide a multi-shank heater capable of considerably improving the energy output even when the U-shaped pieces are arranged in a high density and have the same pitch.

Abstract: To provide a method and apparatus for manufacturing a joined member that inhibit occurrence of cracks in a joined member even when the joined portion is quenched when members are welded together. The method includes placing the first member D and the second member E with a joint target portion Df and a joint target portion Ef being in contact with each other, welding the joint target portions by heating, subjecting the first member D after the welding to a process for inhibiting occurrence of cracks, and tempering a portion where the first and second members have been welded to each other by electromagnetic heating.

Abstract: Aspects of this disclosure relate to a welding system that is configured to execute opposed, step, and parallel gap resistance spot welds (RSW) and associated methods. The system may be configured to switch bases to switch between an opposed weld configuration, a step weld configuration, and a parallel gap configuration. The system may include an accelerometer that is secured to the weld head adjacent one of the electrodes. The system may use the accelerometer to determine whether or not an RSW was defective. Acceleration data may indicate a defective weld when it includes acceleration data that is outside of a threshold range of acceptable acceleration data.

Abstract: A mobile manufacturing device and a method for producing three-dimensional lattice or mesh structures, wherein the mobile manufacturing device is a mobile device adapted to move along a three-dimensional structure to be produced, in particular while performing both translation and rotation movements in three-dimensional space, and wherein the mobile manufacturing device includes a means for detection of its position relative to the dimensional structure to be produced, so that the mobile manufacturing device is able to produce the three-dimensional structure as an autonomous robot.

Abstract: The embodiments herein provide an extendable mechanism comprising several identical telescopic members. The telescopic members comprises a base member, an intermediate member and an end effector member which are designed to slide with respect to each other along a common axis. The base member is attached on a moving base. The intermediate member is configured to move relatively with respect to the base member. The end effector member is extended from the intermediate member. The telescopic member comprises three identical cylindrical rods connected between an exterior ring and an interior ring. The cylindrical rods are perpendicular to the exterior ring and aligned along the common axis of the telescopic members.

Abstract: A grid welding machine operating continuously based on the electrical resistance principle having a stationary longitudinal frame, whereon a horizontal group of parallel longitudinal wires can continuously be moved in the production direction by means of a feeding device, and having a pulling-off device, by means of which the cross wires can be pulled off a coil or rings and fed transversely to the group of longitudinal wires in a transfer device extending transversely, which transfer device can pick up multiple cross wires and convey them one after the other towards the longitudinal wires and bring them into contact with said longitudinal wires in the correct orientation according to the scaling of the cross wires and drop them there, and having electrodes and counter electrodes the weld surfaces of which can be pressed against each other with the points of intersection formed between the longitudinal wires and the cross wires therebetween.

Abstract: A cable (1) assembly device for producing cabling including: a support surface (2) on which the cable assembly is carried out (1), cable (1) fastening and guide elements (3), said fastening and guide elements (3) comprising a vacuum element for joining it to said support surface (2), a feeder (4) of the cable to be assembled, a computation means that includes a cabling diagram in its memory and the location of the fastening and guide elements (3) on the support surface (2), a storage module (5) for cable (1) fastening and guide elements (3), positioning means (6) of the fastening and guide elements (3) on the support surface (2).

Abstract: A carrier assembly includes a sub-assembly including a pump, at least one solenoid valve, and a check valve. The pump, the at least one solenoid valve, and the check valve are in fluid communication with each other and with at least one pressure transducer via a manifold. Also, the carrier assembly is configured to be mounted to a medical device's main assembly board.

Abstract: A connection module according to which positional movement of each housing unit can be performed independently and sagging can be suppressed. A connection module that is to be attached to a power storage element group formed by aligning multiple power storage elements includes: bus bars that are to be connected between electrode terminals of the power storage elements; multiple box-shaped housing units that insulate and house the bus bars; and multiple U-springs that are provided between a pair of opposing wall portions of adjacent housing units and that couple the adjacent housing units such that the distance between the adjacent housing units can extend and contract. The U-springs each include a U-portion and a pair of base end portions that are located on both ends of the U-portion and connect to the pair of wall portions. The multiple U-springs include at least two U-springs whose pairs of base end portions are at different positions in a height direction.

Abstract: Hanger assemblies for coupling heat shield liners to cases of gas turbine engines are disclosed. The disclosed hanger assemblies include a pivoting joint coupled between a first segment and a second segment. The first segment is coupled to the liner by a liner attachment assembly and the second segment is coupled to the case by a case attachment assembly. At least one of the liner attachment assembly or the case attachment assembly permits translational movement of the first or second segments respectively with respect to the liner or case to accommodate for thermal expansion in the axial direction.

Abstract: The present invention is directed to connection technology for providing a sufficient connection strength in bonding a wire material and a twisted wire each having a large diameter when directly bonding the wire material, which is used for a stator of an electric motor and a generator, and the twisted wire serving as a lead wire by ultrasonic bonding. A twisted wire having a plurality of core wires is hardened by ultrasonic vibration using a pressurized vibration tool when the twisted wire is connected to a wire material. After that, the twisted wire is reversed such that the hardened surface thereof faces the wire material and then comes into contact with the wire material. In this state, ultrasonic waves are applied to the hardened surface from the opposite side using the vibration tool, thereby connecting the hardened surface of the twisted wire and the wire material.

Abstract: A resistance welding system includes a plurality of first electrodes, and a second electrode which is provided facing the plurality of first electrodes and which is electrically connected to a welding power source. The welding system welds a plurality of weld members sandwiched between the plurality of first electrodes and the second electrode by resistance welding. A current feed roller which is electrically connected to the welding power source and which rotates while successively contacting the plurality of first electrodes for successively feeding current to the plurality of first electrodes and a pressing device which is designed to move in the rolling direction together with the current feed roller and presses the current feed roller so as to successively apply welding pressure to the plurality of weld members W are included in the resistance welding system.

Abstract: A wire harness capable of forming a short circuit by use of a plurality of electric wires and a joint connector while being slenderized and reduced in weight. The wire harness includes a plurality of circuit modules each forming a short circuit. Each of the circuit modules, includes a plurality of electric wires, and a plurality of external-connection connectors, connected to respective first ends of the electric wires, and a joint connector, connected to respective second ends of the electric wires to short-circuit the electric wires. The electric wires constituting the circuit modules are bundled together so that the joint connector of each of the circuit modules is discretely disposed so as to be located in a vicinity of at least one of the external-connection connectors included in the circuit module, around which electric wires a binding tape is wound.

Abstract: A method of welding reinforcement steel bars (rebar) and assembly of fusion-welded rebar into panel assemblies that are self-stabilizing to withstand the rigors of transport to and positioning within construction sites. The rebar welding method generates fusion welds in such a manner that the weld imparts stability and strength to the welded rebar assemblies. The rebar welds permit the assembling of larger and more varied rebar panel configurations without the need for tie wire or other coupling devices. Further, the welded panels allow positioning of large rebar configurations, insuring that the spacing of the individual bars exceeds all required tolerances. The self-stabilizing fusion rebar welding process allows a more efficient, flexible and rapid method of rebar panel construction by using assembly systems on mobilized trailers or at stationary locations.

Abstract: A direct welding process for joining a current collector to a terminal pin in the construction of electrochemical cells is described. The resistance welding process utilizes increased current combined with an applied force to bond dissimilar metals with a melting temperature differential of preferably more than 500° C. Preferably, the method is used to bond the terminal pin to the cathode current collector. This method of attachment is suitable for either primary or secondary cells, particularly those powering implantable biomedical devices.

Abstract: A device for connecting welding wires for CO2 gas welding includes a base frame, first and second electrode plates that are disposed apart from each other on the base frame and including disposing grooves to which an old wire and a new wire are respectively disposed, and clampers that are disposed to each electrode plate and that clamp the used wire and the new wire disposed to the disposing grooves, respectively.

Abstract: A device for connecting welding wires for CO2 gas welding includes a base frame, first and second electrode plates that are disposed apart from each other on the base frame and including disposing grooves to which an old wire and a new wire are respectively disposed, and clampers that are disposed to each electrode plate and that clamp the used wire and the new wire disposed to the disposing grooves, respectively.

Abstract: A seam welding apparatus and a seam welding method perform a seaming process on workpieces of various shapes having flange sections, by preventing a welding track formed by upper and lower rotary electrodes from becoming displaced from a welding reference line established on the flange section. The seam welding apparatus includes two rotary electrodes for gripping the flange section therebetween while seam-welding the flange section, a support for synchronizing movements of the two rotary electrodes with each other in a widthwise direction of the flange section, a turning mechanism for pressing at least one of the two rotary electrodes toward the workpiece body, a roller that abuts against an end face of the flange section, and roller adjusting means for positionally adjusting the roller.

Abstract: An apparatus and method for heat treating the welded area of a repaired gas turbine engine component uses first and second heating elements. The heating elements each include an insulating tube supported by a support rod and wrapped with a conducing wire. One of the heating elements is sized to fit inside a recess in the gas turbine engine component, adjacent to the welded area, while the second heating element is placed outside the recess, but also adjacent to the welded area, thereby heating the welded area from two sides.

Abstract: A method of making a guide wire involves butting a connection end face at a proximal end of a first wire against a connection end face at a distal end of a second wire while applying voltage and a pressing force to weld together the first and second wires at a welded portion. The welded portion forms a projection that projects outwardly in an outer peripheral direction relative to portions of the first and second wire adjacent the projection. The outer dimension of the projection at the welded portion is adjusted so that upon completing adjusting the outer dimension of the projection the projection still projects outwardly in the outer peripheral direction relative to the portions of the first and second wire adjacent the projection.

Abstract: A wire bonding machine is provided. The wire bonding machine includes a bonding tool and an electrode for forming a free air ball on an end of a wire extending through the bonding tool where the free air ball is formed at a free air ball formation area of the wire bonding machine. The wire bonding machine also includes a bond site area for holding a semiconductor device during a wire bonding operation. The wire bonding machine also includes a gas delivery mechanism configured to provide a cover gas to: (1) the bond site area whereby the cover gas is ejected through at least one aperture of the gas delivery mechanism to the bond site area, and (2) the free air ball formation area.

Abstract: A method for welding wires (2) is provided, wherein at least two wires (2) are welded to each other by way of a laser source, wherein at least one wire (2) to be welded is subjected to an annealing process using a hot gas flow prior to the welding process, and/or at least the resulting welded joint is subjected to an annealing process using a hot gas flow during the welding process, and/or the resulting welded joint is subjected to an annealing process using a hot gas flow following the welding process.

Abstract: A method provides for welding a conductor to a conductive film which is suited for connection to a circuit board support in order to produce a printed circuit board. The depth or diameter of the conductor is preferably greater than the thickness of the conductive film. At least during the welding process, the conductive film is maintained in contact with a thermal isolation plate having a thermal conductivity less than that of the conductive film. After being placed on the circuit board support, the conductive film is partly etched away to electrically isolate electrical contact points.

Abstract: The present invention concerns a method for forge welding of tubes, rods, bolts or other axial symmetrical profiles. According to the methods the profile ends are formed by plastic deformation and/or machine cutting processes, such that they obtain a reduced cross section/thickness, the profile ends are locally heated electromagnetically by induction and/or direct high frequency resistance heating and profile ends are then pressed together. The forming step comprises given one of the profile ends a double arched shape. Preferably the other profile end is given a convex shape.

Abstract: Apparatus for pre-heating tubular articles prior to welding and a method of using the apparatus are disclosed. The apparatus comprises a support for carrying tubular articles such that they can be rotated together about long axis of the articles. A heater has a heating head that can be placed adjacent a region to be welded. The articles can be rotated so the region to be welded passes the heating head and is thereby heated to enable it to be welded subsequently. The heater is typically an induction heater. The method of welding tubular articles comprises mounting the articles in the support of a pre-heating apparatus of a welding installation embodying the invention and rotating the articles such that a weld region passes adjacent to the heating head. Then a part of the weld region is welded after it has rotated past and has been heated by the heating head.

Abstract: A machine for forming at least a metal mesh comprising longitudinal wires and transverse wires, comprising at least a welding unit provided with a plurality of welders by means of which the longitudinal wires are welded to corresponding transverse wires, each of the welders comprising at least two electrodes, respectively upper and lower, selectively movable between a first feed position, in which at least a first electrode is distant from the transverse and longitudinal wires, and a second welding position, in which both the electrodes contact and weld the wires by means of a passage of current. The welding unit is electrically fed by a three-phase type system.

Abstract: A method of teaching an eyepoint for a wire bonding operation is provided. The method includes (1) selecting a group of shapes from a region of a semiconductor device for use as an eyepoint, and (2) teaching the eyepoint to a wire bonding machine using at least one of (a) a sample semiconductor device, or (b) predetermined data related to the semiconductor device. The teaching step includes defining locations of each of the shapes with respect to one another.

Abstract: A wiring material is provided by electrically connecting a connecting terminal with two single line conductors arranged in parallel. The connecting terminal is provided with a tube-shaped section for storing two single line conductors, the two single line conductors are inserted into the tube-shaped section, resistance welding is performed by carrying electricity from the external of the tube-shaped section in a status where the tube-shaped section and the single line conductors are mutually brought into contact, and the connecting terminal is electrically connected with the two single line conductors.

Abstract: A wire bonding apparatus including a bonding control section provided with an electrical non-bonding detector, an optical non-bonding detector, and an optical shape detector, which are for detecting non-bonding between a first bonding point and a bonding wire; and when non-bonding is detected by the electrical non-bonding detector and non-bonding is also detected by the optical non-bonding detector, then the tip end of the bonding wire is reformed by, based on the shape of the tip end of the bonding wire detected by the optical shape detector, a ball formation device into a ball of a prescribed shape, and rebonding is performed at the first bonding point.

Abstract: A bonding pad and flip chip pads in which the surfaces are formed by different metals are juxtaposed on a substrate. The substrate is immersion-treated with a first adhesive treatment liquid which contains an adhesive giving compound for reacting with only a metal surface and giving adhesion properties and is adjusted to a pH value for forming adhesive layers on both of the metal surfaces of the flip chip pads and the bonding pad. Solder powder is attached to the adhesive layers formed on each of the metal surfaces of the pads. Then, the substrate is again immersion-treated with a second adhesive treatment liquid which contains an adhesive giving compound for reacting with only a metal surface and giving adhesion properties and is adjusted to a pH value for forming the adhesive layers on the metal surfaces of the flip chip pads while peeling the adhesive layer of the metal surface of the bonding pad.

Abstract: Welding systems and methods include a welding unit for joining a first and a second source of wire, in which the welding unit includes a wire feed tunnel defining a travel path through the welding unit for the first and second sources of wire. The welding unit further includes a pair of wire feed ports disposed on opposite ends of the wire feed tunnel, and a wire joining zone disposed along a portion of the feed tunnel and configured to weld together an end of the first wire source to an end of the second wire source by applying weld heat to at least part of the respective ends of the first and second wire sources. The welding unit also includes a switch configured to adjust the inner diameter of the wire feed tunnel until the inner diameter is substantially the same as the exterior diameter of the first and/or second sources of wire.

Abstract: A device for compacting and/or welding electric conductors (10), in particular for producing via nodes or end nodes of stranded conductors. The device includes a first electrode, one section of which constitutes a first delimitation surface of a compacting chamber that receives the conductor, the chamber in addition being delimited by one section of a counter-electrode that forms a second delimitation surface and by at least one additional third delimitation surface that is formed by a section of a delimitation element. The inventions simplifies the construction of the device, enabling repeated compacting and welding of conductors. To achieve this, a compacting chamber has a substantially triangular open cross-section, which is surrounded by the sections of the first electrode and the counter-electrode, these sections being adjustable in relation to one another, and by the delimitation element.

Abstract: A method of welding reinforcement steel bars (rebar) and assembly of fusion-welded rebar into panel assemblies that are self-stabilizing to withstand the rigors of transport to and positioning within construction sites. The rebar welding method generates fusion welds in such a manner that the weld imparts stability and strength to the welded rebar assemblies. The rebar welds permit the assembling of larger and more varied rebar panel configurations without the need for tie wire or other coupling devices. Further, the welded panels allow positioning of large rebar configurations, insuring that the spacing of the individual bars exceeds all required tolerances. The self-stabilizing fusion rebar welding process allows a more efficient, flexible and rapid method of rebar panel construction by using assembly systems on mobilized trailers or at stationary locations.

Abstract: A panel, such as a fence panel, is assembled by a projection welding process from a plurality of upright members and a plurality of rails. The rails and upright members are first assembled into a flat panel framework, which is introduced into a welding area having multiple welding stations arrayed in a series of rows. Paired welding stations in adjacent odd- and even-numbered rows are positioned on opposite sides of the panel framework. Each welding station is characterized by at least two laterally spaced electrodes of opposite polarity, both situated on the same side of the panel framework. One electrode contacts an underlying rail, while the other electrode contacts an underlying upright member. A welding current transmitted between the electrodes causes an internal weld to form between the upright member and the rail at a projection within the rail channel.

Abstract: An apparatus and method for supplying a continuous source of wire includes a base supporting at least first and second sources of wire, a wire joining apparatus adjacent the base configured to weld a first wire from the first source with a second wire from the second source and a swing arm apparatus adjacent the first and second sources of wire. The swing arm apparatus may comprise a swing arm assembly configured to position a source cover over the second source of wire upon depletion of a feed wire in the first source of wire.

Abstract: A reel wire type of welding device for spot welding includes a first guiding portion rotatably mounted in a front end of the welding device such that the wire is supported and guided in a working area in which the wire contacts a target object. At least one second guiding portion is mounted in a rear of the roller such that the wire is supportedly guided in a zigzag manner as the wire is pressed in both upward and downward directions.

Abstract: A reinforcement butt stud welding method and a device therefore, capable of butt-welding a stud reinforcing bar coaxially to the end portion of a horizontally-laid existing reinforcement in a small work space; and a repairing/expanding method for a ferroconcrete structure. The reinforcement butt stud welding method includes the steps of fitting an earth clamp over the periphery of the end portion of the existing reinforcement, fitting an annular stud base that is a heat-resisting, insulating material to the conductor surface of the earth clamp by being pressed against the conductor surface, bringing the tip end of a stud reinforcing bar, loaded in a stud welding gun, into contact with the end face of the existing reinforcement, and keeping a ferrule disposed around the tip end portion of the stud reinforcing bar joined to the stud base to complete stud welding.

Abstract: A MoSi2 arc-shaped heater formed in a continuous waveform, characterized in that U-shaped heater members having parallel parts are connected alternately to each other at the end parts, and the parallel faces of the U-shaped heater members have an angle relative to each other and an arc-shaped face with a specified curvature in a connecting direction, wherein a large number of parallel U-shaped heater members having heating parts are connected to each other and welded so that the heater can have a generally arc-shaped curved surface to install the heater onto the inner wall of a heating furnace, whereby the arc heater having an excellent joining strength and capable of being manufactured stably, and a method and a device for manufactured the heater can be provided.

Abstract: An apparatus and method for supplying a continuous source of wire includes a base supporting at least first and second sources of wire, a wire joining apparatus adjacent the base configured to weld a first wire from the first source with a second wire from the second source and a swing arm apparatus adjacent the first and second sources of wire. The swing arm apparatus may comprise a swing arm assembly configured to position a source cover over the second source of wire upon depletion of a feed wire in the first source of wire.

Abstract: Apparatus for welding a wire mesh of crossing longitudinal and transverse wires, with a rotatable upper and lower electrode configured as a disk-like polygon, at least the upper electrode (2) being movable upwardly and downwardly and the upper and lower electrodes (2; 6) being rotatable to their working position in which a polygon surface extends parallel to the longitudinal wires, whereby the upper electrode and the lower electrode are provided at each polygon surface (8) with an internal distribution channel (13; 15) for cleaning air, preferably pressurized air, each distribution channel having at least one blow-out opening (14, 14′; 16, 16′) terminating in the center on the polygonal surface (8) and a distributor (3, 3′) for the cleaning air being associated with each of the upper electrode and the lower electrode, the distributors being each provided with a connector (11) for feeding cleaning air and with internally disposed air channels (12) connected to the connector and to the distrib

Abstract: It is a crossing-wire fixing structure 1 that comprises a first wire 12 and a second wire 13, which each have a conductor 10 covered with an insulating coating 11 and which are arranged in such a way as to cross each other, and that also comprises a crossing portion 14, in which the insulating coatings 11 melt and solidify so that the conductors 10 of the first wire 12 and the second wire 13 are in contact with each other, a soft material 15 adapted to cover the first wire 12 and the second wire 13 around the crossing portion 14, a protective film 16 adapted to support the soft material 15 by interposing the first wire 12 and the second wire 13 in a radial direction thereof. The crossing portion 14 is fixed to a predetermined mounting face 17 through the protective film 16.

Abstract: A structural material includes a plurality of discrete, interwoven wires disposed between and fastened to two solid face sheets. Each of the plurality of wires further includes at least two points of contact with each of the two face sheets. Methods for fabricating the aforementioned structural material include an automated methodology for fabricating a relatively inexpensive truss core sandwich panel.

Abstract: Methods and apparatus for replacing an old wire threaded through a flyer winder with a new wire are provided. A first end of the old wire is connected to a first end of the new wire. The wires may be connected by twining, clamping, welding or the like. A second end of the old wire that extends from one of the winder's flyers is then connected to a collection device, and the old wire is collected until the new wire has been threaded through the flyer winder along the same path traveled by the old wire. The collection device may be an armature or similar structure having recesses for collecting the old wire during wire change-over or replacement. Preferably the collection device is configured so that conventional coil lead connection operations may be used to expedite wire change-over or replacement.

Abstract: A reinforcement butt stud welding method and a device therefore, capable of butt-welding a stud reinforcing bar coaxially to the end portion of a horizontally-laid existing reinforcement in a small work space; and a repairing/expanding method for a ferroconcrete structure. The reinforcement butt stud welding method comprises the steps of fitting an earth clamp over the periphery of the end portion of the existing reinforcement, fitting an annular stud base consisting of a heat-resisting, insulating material to the conductor surface of the earth clamp by being pressed against the conductor surface, bringing the tip end of a stud reinforcing bar, loaded in a stud welding gun, into contact with the end face of the existing reinforcement, and keeping a ferrule disposed around the tip end portion of the stud reinforcing bar joined to the stud base to complete stud welding.

Abstract: Device (10) to produce reinforcement metal cages comprising a plurality of longitudinal round pieces (13) associated with a plurality of stirrups (12) arranged at intervals along them, said device (10) comprising at least a supporting plane (20) on which said cage is progressively formed able to support rods (30) which complete the cage (11), lifting means (31, 32, 33a, 33b) being provided along said supporting plane (20) to keep said rods (30) raised at least during the advance of the cage (11) which is progressively formed and to allow said rods (30) to be inserted inside the perimeter of the stirrups (12).

Abstract: Apparatus for welding a wire mesh of crossing longitudinal and transverse wires, with a rotatable upper and lower electrode configured as a disk-like polygon, at least the upper electrode (2) being movable upwardly and downwardly and the upper and lower electrodes (2; 6) being rotatable to their working position in which a polygon surface extends parallel to the longitudinal wires, whereby the upper electrode and the lower electrode are provided at each polygon surface (8) with an internal distribution channel (13; 15) for cleaning air, preferably pressurized air, each distribution channel having at least one blow-out opening (14, 14′; 16, 16′) terminating in the center on the polygonal surface (8) and a distributor (3, 3′) for the cleaning air being associated with each of the upper electrode and the lower electrode, the distributors being each provided with a connector (11) for feeding cleaning air and with internally disposed air channels (12) connected to the connector and to the distrib

Abstract: A method of welding reinforcement steel bars (rebar) and assembly of fusion-welded rebar into panel assemblies that are self-stabilizing to withstand the rigors of transport to and positioning within construction sites. The rebar welding method generates fusion welds in such a manner that the weld imparts stability and strength to the welded rebar assemblies. The rebar welds permit the assembling of larger and more varied rebar panel configurations without the need for tie wire or other coupling devices. Further, the welded panels allow positioning of large rebar configurations, insuring that the spacing of the individual bars exceeds all required tolerances. The self-stabilizing fusion rebar welding process allows a more efficient, flexible and rapid method of rebar panel construction by using assembly systems on mobilized trailers or at stationary locations.

Abstract: A welding device includes a number of welding members disposed on a bases and a frame slidably supported in the base for supporting wires to be welded together. A moving device may move the frame between the welding members for allowing the wires to be welded together by the welding members. A removing device may remove the wires from the frame after the wires are welded together. An elevating device may elevate the frame for allowing the other frame to be moved through the frame and for allowing the other wires to be welded together by the welding members.

Abstract: An apparatus and method is provided for forming a punch retaining ball at the end of a wire to form a headed punch pin for making vias in greensheets comprising advancing the wire through a die, contacting the end of the wire with a movable electrode which forms the ball by completing an electrical circuit with the wire and the electrode, after which the wire is retracted so that the formed punch pin is restrained from movement by the die and is cut forming the punch pin. A formed punch pin collection device is also provided as is a defective punch pin removal device. After the formation and removal from the apparatus of a formed punch pin or a reject defective punch pin, the apparatus is moved to its starting position and again activated to advance the wire through the die and the above procedure repeated.