Abstract: A three-phase stacked triangular transformer core is provided. The transformer has three legs and six yoke parts therebetween, wherein the legs include stacked laminations. In a cross-sectional plane perpendicular to a central transformer core axis, the stacked laminations are oriented in substantially radial direction, and each leg has two leg halves, wherein each leg half has a plurality of outer corners facing a corresponding leg half of a neighboring leg. For each of the leg halves the plurality of outer corners lie on a respective straight line within a lateral tolerance, and for each leg half the straight line defined by this leg half and the straight line defined by the corresponding leg half of the neighboring leg are parallel.

Abstract: A method and device for winding a rotor or a stator (2), of a rotary electrical machine, having a series of teeth (21) which are delimited by notches (22). In each notch there are inserted M continuous electric wires (3) constituting a turn; M being equal to 1 or more, characterised in that n×M wires (3) are wound simultaneously in a number n of notches (22), n corresponding to the number of phases and being ?2. The assembly of the M wires (3) constituting a phase, being inserted in a single notch (22). The device for winding has at least two carriages (4, 5), with a series of teeth, delimited by n notches (40, 50). And, likewise corresponding to the winding, each set of M continuous electric wires (3) constituting a turn, is characterised in that M×n wires (3) are inserted simultaneously in the extension of the n notches (22) of the rotary electrical machine in the n notches (40, 50) in the respective carriages (4, 5).

Abstract: A method of manufacturing a stator includes a first winding step of, with annular conductors of a first coil portion being placed in a coil holding unit, inserting the annular conductors into the respective slots by a coil pushing-out unit; and a second winding step of, after the first coil winding step, with annular conductors of a second coil portion placed in the coil holding unit, moving a positioning unit in an axial direction at least from one end of the stator core to the other end of the stator core in the axial direction, and inserting the annular conductors into the respective slots by the coil pushing-out unit while a part of the first coil portion, which is located in the slots, is pressed in a direction from the opening of the slot toward an inside of the slot by the radial end faces of the projecting teeth.

Abstract: In a transformer core and transformer, a wound transformer core is formed from magnetic steel strips that are wound into multiple rings of different widths and arranged to define a ring-like structure having a stepped, substantially circular cross-section without any cuts or gaps in the magnetic path, or the core is wound from one or more tapered strips that are wound to define a cross-section that is circular, oval, egg-shaped, or square-shaped with truncated corners.

Abstract: An apparatus and a method for winding wire coils in cores of dynamo electric machine using needles that are relatively movable with respect to the cores. Wire guides are provided that are also relatively movable with respect to the needle and the core so that the wire leaving the needle can be delivered to predetermined positions around the poles of the core to wind the wire coils. The wire guides are supported adjacent to the ends of the core by support means which have portions occupying positions of the needle trajectory during winding. The portion of the support means are movable as a function of the position occupied by the needle around the poles so that the needle can move without being obstructed. The arrangement enhances accuracy of guiding and positioning of the wire to form the wire coils and is suitable for compactly sized cores.

Abstract: An electrical transformer is provided having a toroidal core; a plurality of wraps of a low impedance transmission line the low impedance transmission line including a transmission pair of first and second conductors such that the transformer creates a magnetic flux confined to interfaces between said first and second conductors and does not extend to the toroidal core, and the transformer having a coupling coefficient K arbitrarily close to 1 and a value of leakage inductance Ll arbitrarily close to 0.

Abstract: A filament winding apparatus efficiently performs a helical winding process in which the winding angle of the fiber bundle differs. A helical winding head includes two guide rings, adjacently arranged along an axis center of the mandrel, and guide tubes arranged at equal intervals along a circumferential direction of the guide rings. The guide rings are switchable between a first state in which phase positions of the guide tubes are matched and a second state in which the phase positions of the guide tubes are evenly shifted in the circumferential direction by a phase switching structure. Tube exits of the guide tubes are arranged close in the first state.

Abstract: An automatic annular winding machine includes a paying off unit, a sending wire group, a winding wire group, a sending material group, and a perpendicularly vibrating hopper. The wires are sent to the winding wire group by the sending wire group. A magnetic ring is put into the perpendicularly vibrating hopper and sent to a clamping holder by the sending material group. Then the wires are winded on the magnetic ring by a lead pin of the winding wire group. The winding wire group further includes a pull wire slanting wheel group comprising of a pull wire slanting wheel, a spring, and a regulatable suspending sliding block. Accordingly, the heads of the plurality twisted wires would not branch off during working, and the length of the heads is left after winding accomplishing.

Abstract: A weaving machine for an rotary electric machine coil assembly is disclosed including a rotating and driving section having timing belts causing rotary pulleys to rotate about their axes under the same attitudes while causing the rotary pulleys to rotate about an axis of a stationary pulley, movable members placed on the rotary pulleys to be movable in X- and Y-directions, coil feed magazines inclined such that coil wire segments have one ends slidably supported on the movable members and axes of the coil wire segments cross on a rotating axis of the rotary table, an orbit specifying member for specifying an orbit, in which the coil feed magazines are caused to rotate, in a rectangular shape, a rotating and driving member for permitting the coil feed magazines to perform synchronized rotating movements, and a coil transfer device operative to grip the coil wire segment for transfer.

Abstract: The invention relates to winding wire around a magnetic core. The invention includes forming corners on the wire that align with inside corners of the magnetic core such that the wire is more tightly wound around the magnetic core. The invention also includes pinching a portion of wire that is positioned on the internal diameter of a magnetic core when the wire is wound around the core to provide more turns of the wire around the magnetic core. A magnetic inductor made in accordance with the present invention can have increased inductance, lower temperature rise, smaller size, and exhibit less EMI noise than the prior art.

Abstract: The invention relates to winding wire around a magnetic core. The invention includes forming corners on the wire that align with inside corners of the magnetic core such that the wire is more tightly wound around the magnetic core. The invention also includes pinching a portion of wire that is positioned on the internal diameter of a magnetic core when the wire is wound around the core to provide more turns of the wire around the magnetic core. A magnetic inductor made in accordance with the present invention can have increased inductance, lower temperature rise, smaller size, and exhibit less EMI noise than the prior art.

Abstract: A method is used to wind a toroidal core with a wire obtained from a magazine having a ring shape. The method includes winding the wire onto the toroidal core in a fixed winding plane, rotating the toroidal core during winding, the rotating being about an axis that is perpendicular to a plane of the ring shape of the magazine, and holding the toroidal core using a gripper that moves with the toroidal core during winding.

Abstract: The invention relates to a method of winding a toroidal core (1) with a wire (2), wherein the winding of the toroidal core (1) takes place in a fixed winding plane (3), and where the toroidal core (1) is held by a gripper (4) that moves with it, and is rotated about an axis that is perpendicular to the plane of the ring. The method according to the invention makes it possible to wind even very small toroidal cores having an outside diameter <4 mm.