Abstract: A modular robotic apparatus includes one or more sensors configured to generate sensor signals representing a manufacturing environment in which the modular robotic apparatus is located. A machine learning module is communicably coupled to the one or more sensors and includes a computer processor. The computer processor generates, by a machine learning model trained based on one or more manufacturing parameters, a computer numerical control (CNC) configuration. The one or more manufacturing parameters define a manufacturing task to be performed by the modular robotic apparatus. The machine learning model adjusts the CNC configuration based on the sensor signals. A robotic machine tool is communicably coupled to the machine learning module and includes an end effector. The robotic machine tool is configured to operate the end effector in accordance with the adjusted CNC configuration.

Abstract: Method for hard machining of a precut and heat-treated gearwheel workpiece using a tool in a gear processing machine, having sensors and/or detectors, comprising: providing target data of the workpiece, determining a first relative movement of the tool relative to the workpiece based on the target data, executing the first relative movement, wherein an NC-controller brings the tool into contact with the workpiece in a controlled manner by the execution of the first relative movement, providing real-time measured values and movement data by means of the sensors and/or detectors during the execution of the first relative movement, performing an analysis of the real-time measured values together with the movement data and determining adapted, workpiece-specific relative movements, hard machining at least one region of a tooth of the workpiece, wherein the NC-controller executes the adapted, workpiece-specific relative movements of the tool relative to the workpiece.

Abstract: A numerical controller, which reciprocates a parent axis and a child axis according to a predetermined synchronization ratio by multi-axis synchronization control, is provided with a command decoding unit configured to decode a command including a plurality of command blocks, a distribution processing unit configured to generate a distribution movement amount, which is an amount of movement for each control period of a motor, based on the command blocks, an end-point correction unit configured to perform first correction processing for correcting the distribution movement amount so that a feedback position of the child axis reaches an end point, which is a turning point of the reciprocating motion, and second correction processing for recovering synchronization destroyed by the first correction processing, and a motor control unit configured to drivingly control the motor based on the corrected distribution movement amount.

Abstract: A method and an apparatus for skiving a work piece that has a rotationally-symmetric, periodic structure, by applying a skiving tool. The skiving tool has a tapering collision structure. During skiving, a coupled relative movement of the skiving tool in relation to the work piece is performed. The skiving tool is rotated about a first rotation axis and the work piece is rotated about a second rotation axis. A negative tilt angle is set during skiving, and the first rotation axis runs skew with respect to the second rotation axis.

Abstract: The invention concerns a method of generating gear teeth, wherein a workpiece which is to receive a toothed profile and a cutting tool are advanced toward each other in a rolling feed motion until each tooth flank of the gear profile has been generated after several passes of the tool, wherein in each pass a cut surface containing at least one flank cut is generated on the workpiece, wherein an auxiliary motion is superimposed on the rolling motion, which has the effect that the flank cuts generated in at least two immediately consecutive passes will be connected to each other. In addition, the invention also concerns a gear-cutting machine with the requisite control features to perform the method.

Abstract: The present invention relates to a machine tool and a corresponding process for machining a workpiece by means of one or more tools controlled by means of control data, the machine tool comprising at least 5 simultaneously controllable axes. A control device being suited to control the tool supported in a support means by means of the control data along a tool path to remove material from the workpiece clamped in a clamping means. The machine tool being suited to machine a first workpiece to provide the first workpiece with a first gearing, the first workpiece being a counter piece to a second workpiece having a second gearing.

Abstract: The invention relates to a method for producing a bevel gear wheel, in particular for rudder propellers, the teeth of which have a macro geometry specific to the gear wheels, the teeth of which can be described by flank and profile lines, the flanks of which have a tooth flank micro topography and the bearing surface of which represents the contact region of the inter-meshing teeth. The crown of a tooth flank corresponds to the elevation of the tooth flank center with respect to the tooth flank edge, wherein the course of the height and width crowns of the flank surface is substantially shaped like a circular arc.

Abstract: The present disclosure relates to a method for operating a machine tool, in particular a gear cutting machine, with at least two machine tables, with at least one common counter-support and with at least two counter-bracket arms, wherein the clamping forces are controlled and/or regulated at the respective position in dependence on the current process and in dependence on the process forces necessary according to the current process. Furthermore, the present disclosure relates to a machine tool, in particular a gear cutting machine.

Abstract: A gear machining condition setting device receives a feeding amount determining parameter and a cutting speed determining parameter. A storage unit stores a cutting-in amount calculation formula representing a relation between a cutting-in amount and a characteristic value determined based on a feeding amount and the feeding amount determining parameter. The feeding amount of the hob, corresponding to the cutting-in amount, is computed using the cutting-in amount calculation formula. Further, the storage unit stores data of a constant temperature curve representing a relation between the cutting-in amount and the cutting speed where a cutting edge of the hob is set at a predetermined temperature. Using the data, the cutting speed is computed based on the cutting-in amount and the cutting speed determining parameter with reference to the constant temperature curve.

Abstract: A method of machining bevel gears whereby machining of both flanks of a tooth slot and crowning of the tooth surfaces in the lengthwise direction are realized without an active pivot axis and by a modification of the conventional relationship between the radial and swivel basic settings during gear generating.

Abstract: A system and method for forming a feature on an inner surface of a gear includes a sensor for sensing the position of a feature on the gear, a cutting station having a cutting tool for forming the feature on the inner surface of the gear, and a controller. The controller is operable to determine an amount of rotation necessary to rotate either the gear or the cutting tool such that the feature on the inner surface of the gear is formed at a desired orientation relative to the feature on the outer surface of the gear.

Abstract: A process and an apparatus for generating control data, wherein a first tooth flank geometry is determined which corresponds to a geometry of a first tooth flank of the herringbone gearing, a second tooth flank geometry is determined which corresponds to a geometry of a second tooth flank of the herringbone gearing, a transition section geometry is determined which corresponds to a geometry of a transition section between the first tooth flank and the second tooth flank, an overall tooth flank geometry is determined which comprises the first tooth flank geometry, the transition section geometry and the second tooth flank geometry, and the control data is generated based on the overall tooth flank geometry and machining paths are indicated, each extending transversely to the profile direction of the tooth flanks and along the first tooth flank geometry, the transition section geometry and the second tooth flank geometry.

Abstract: The invention relates to a device (20) comprising a workpiece spindle (21) for receiving a gear wheel (25), a tool spindle (29) for receiving a tool and several drives (X, Y, Z, B, C, A1) for machining the gear wheel in individual divisions. According to the invention, one tooth gap of the gear wheel is machined and then the tool is displaced in relation to the gear wheel in order to remove the tool from the tooth gap. The gear wheel is then rotated by a division and the tool is placed against the wheel again to machine another tooth gap. One of the drives (C) can be controlled in such a way that the relative displacement involves a tilting displacement, which modifies the relative angle between the tool and the gear wheel, the tilting displacement being co-ordinated with the displacement of a division.

Abstract: The present invention relates to a machine tool and a corresponding process for machining a workpiece by means of one or more tools controlled by means of control data, the machine tool comprising at least 5 simultaneously controllable axes. A control device being suited to control the tool supported in a support means by means of the control data along a tool path to remove material from the workpiece clamped in a clamping means. The machine tool being suited to machine a first workpiece to provide the first workpiece with a first gearing, the first workpiece being a counter piece to a second workpiece having a second gearing.

Abstract: The illustrative embodiments provide a method, apparatus, and computer usable program product for generating datamatrix barcodes on parts. A digital datamatrix code associated with a machined part on a numerically controlled machine tool is converted into an x-y drilling pattern contained in a numerically controlled program. A drill cycle associated with a numerically controlled program defines a pattern of dots to be drilled in the machined part to form a dot pattern. A dot pattern is drilled as a series of partially drilled holes on a surface of the machined part to form a datamatrix barcode mark.

Abstract: A gear shaping machine for the manufacture or machining of gears having a shaping tool and a shaping head bearing the shaping tool, where the shaping head is movable transversely to the shaping direction for the delivering and lifting of the shaping tool to the workpiece. A direct drive is provided for this purpose which moves the shaping head transversely to the shaping direction. Furthermore a corresponding method for the manufacture or machining of gears is described.

Abstract: A system and method for forming a feature on an inner surface of a gear includes a sensor for sensing the position of a feature on the gear, a cutting station having a cutting tool for forming the feature on the inner surface of the gear, and a controller. The controller is operable to determine an amount of rotation necessary to rotate either the gear or the cutting tool such that the feature on the inner surface of the gear is formed at a desired orientation relative to the feature on the outer surface of the gear.

Abstract: This method includes: a supporting process of supporting a worm wheel in a first supporting section of a supporting body; an engaging process of engaging a jig gear which corresponds to a worm with the worm wheel; a measuring process of measuring a distance between the centers of the worm wheel and the jig gear; a gear processing process of processing the worm based on the measured distance between the centers; and a supporting process of supporting the worm in a second supporting section of the supporting body after releasing the engagement between the worm wheel and the jig gear.

Abstract: A method for producing an at least partially surface-densified metallic toothed element comprising a densified sintering material, in order to improve a strength profile, a preform of the toothed element being produced with a locally selective oversize relative to a final size of the toothed element and being rolled to the final size by means of at least one rolling die, the toothed element being densified in locally varied manner at least in the region of at least one flank and/or one root of a tooth of the toothed element to produce a densified outer layer.

Abstract: A method and tool arrangement for producing straight bevel gears and the like on a multi-axis computer controlled machine wherein a single tool is utilized in the machining process.

Abstract: A method and tool arrangement for producing straight bevel gears and the like on a multi-axis computer controlled machine wherein a single tool is utilized in the machining process.

Abstract: The present invention provides a five-simultaneously-working axis computerized numerical controlling system tooth cutting machine tool for toroidal worms, comprising two parts a body of the machine tool and a controlling cabinet. The body comprises a bed, a spindle box with a spindle, a longitudinal sliding table, a traverse slider, a vertical guideway mounted on the slider and a tailstock, a cutter rest that supports a rotating cutter head is mounted on the vertical guideway. The spindle rotates about A-axis thereof, the table longitudinally slides along Y-axis relative to the bed, the cutter head rotates about B-axis thereof and transversely shifts X-axis as well as the cutter head makes up or down shift along Z-axis of the vertical guideway.

Abstract: The invention relates to a gear shaping machine for the production, or more precisely machining, of gear wheels with a motor-driven rotatable machine table for holding the work-piece, a thrust spindle with a tool fixed thereto, preferably a cutting wheel, the thrust spindle being displaceable in a selective stroking and superimposed rotary motion, whereby the stroke position can be detected by a first measuring device arranged in the stroke drive, and to a method for the operation of the aforementioned gear shaping machine. The superimposed rotary motion of the thrust spindle is produced via a direct rotary drive and there is arranged in the area of the thrust spindle a second measuring device for the detection of errors in its movement path.

Abstract: The present invention provides a five-simultaneously-working-axis computerized numerical control tooth cutting machine tool for toroidal worms, including: a body of the machine tool and a controlling cabinet, the body includes: a bed, a spindle box with a spindle, a longitudinal sliding table, a traverse slider, a vertical guideway mounted on the slider, and a tailstock, a cutter rest that supports a rotating cutter head is mounted on the vertical guideway, the spindle rotates about A-axis thereof, the table longitudinally slides relative to the bed along Y-axis, the cutter head rotates about B-axis thereof and traversely shifts along X-axis, as well as the cutter head makes up/down shift along Z-axis of the guideway vertically, the control cabinet is equipped with programs for controlling spindle rotation and the programs for controlling the shitting along longitudinal, traverse and vertical directions as well as the rotation of cutter head so as to make the movements about or along the five axis of A, Y, X,

Abstract: A gear-cutting machine contains one driving motor (28) with a corresponding actuator (26a, 26c . . . ) for each of various adjusting axes (B, C, X, Z . . . ). The actuators are supplied from a common dc intermediate circuit (24) and controlled by a controller (30). The dc intermediate circuit (24) is supplied by a rectifier circuit (22) from the network (20). For defined stopping of at least some of the driving motors (28) of the adjusting axes an emergency power supply is provided. The emergency power supply contains an ac motor (34) with a disk flywheel (36) mounted on the output shaft (38) thereof. In generating service of the ac motor (34) the latter provides direct-voltage energy to the ac intermediate circuit (34) via the actuator/rectifier (40). This energy suffices for at least some of the driving motors (28) to be brought into a state of rest by their corresponding actuators in controlled fashion. This avoids errors when operation of the machine is continued.

Abstract: A method for determining the suitability of workpieces for machining. A workpiece is probed with a non-contact type sensor to produce a voltage reading corresponding to the mass of the workpiece. The reading is compared to a tolerance voltage range based on the mass of a reference workpiece and from this comparison it is determined whether the workpiece is an uncut or cut workpiece and if it is appropriate to machine the workpiece.

Abstract: Disclosed is a method for machining a component using a CNC or an NC machine. The method includes the steps of mounting the component at a location on the machine and providing a pair of datum points, e.g., "locating holes" or dowels, on the component. A first base line is defined to extend through the datum points and a second base line is defined to intersect the first base line at an intersection. While retaining the component at its mounting location, such component is machined using dimensions measured from the base line intersection. The new method avoids the inaccuracies, e.g., tolerances and tolerance "buildup," that often results from the use of jigs, fixtures and the like. In other words, the component itself becomes the reference for machining. The method is particularly useful in making parts such as detachable, unevenly-wearing gear segments which can be turned end-for-end for greatly improved service life.

Abstract: Disclosed is a numerical control apparatus for controlling a numerically controlled machine tool such as a hobbing machine and the like. An axis control circuit (14) provided with a synchronization control means (8) controls the rpm of a spindle motor (5) and the rpm of a servo motor (11) based on feedback pulses supplied from a position coder (7) connected to a hob axis (3), so that a ratio of the rpm of the hob axis (3) to the rpm of a C-axis (13) has a given value. A first internal counter (15a) monitors the number of feedback pulses supplied from the position coder (7) and a second internal counter (15b) monitors the number of pulses distributed to the C-axis (13), and when a ratio of the rpm of the hob axis (3) to the rpm of the C-axis (13) is to be changed, a correction pulse calculation means (9) calculates correction pulses based on the number of rotation pulses of the hob axis (3) and the number of the rotation pulses of the C-axis (13) counted by the first and second internal counters (15a, 15b).

Abstract: A multi-spindle synchronous drive unit for synchronously driving a plurality of spindles, includes a plurality of motors for respectively driving the spindles, a plurality of encoders for respectively detecting rotational positions of the motors, a plurality of phase locked loop control units for respectively controlling a drive of the motors and for receiving as feedback signals detection signals respectively output by the encoders, a reference pulse oscillator for outputting a pulse signal, and a plurality of multipliers for multiplying the pulse signal by multiplication factors respectively corresponding to rotational speed ratios of the spindles and for respectively outputting speed command pulse signals to the phase locked loop control unit.

Abstract: In addition to a generating drum, by means of which gear wheels to be maufactured according to the generating method are produced, the gear-cutting machine also comprises setting drums, particularly an eccentric drum, an orientation drum and an inclination drum. Prior to commencing the gear-cutting operation to produce a gear wheel by means of a cutter head, these three setting drums are rotated into the respective required position by means of the adjusting apparatus constructed according to the invention. This adjusting apparatus comprises a computer for controlling the setting of the drums and a locking device controllable by the computer for locking or securing one setting drum at the cutter head. Furthermore, there is provided an automatic position-reading device for transmitting the setting of the drums to the computer, as well as a device controllable by the computer for actuating clamping devices of the respective setting drums.

Abstract: Formations on a workpiece (1) are machined along an arcuate path (5) having a center (4) in eccentrically spaced relation to a rotational axis (3) about which the workpiece is indexed by a holder (2). A tool (7) is controllably displaced through its carrier (12) in such a manner as to establish radial alignment of the tool relative to the indexing axis and the path center during operational strokes to enable machining of identical formations spaced along the path. The radius of curvature of the path is greater than the maximum distance (4-14) to which said operational strokes are limited.

Abstract: A machine tool comprising an axially reciprocating tool is driven by a hydraulic jack or lifting cylinder which is controlled by a servovalve. The amplitude and velocity of the lifting cylinder is set at a control circuit to which the position and acceleration of the lifting cylinder are applied as input variables. The electrohydraulic control has a high damping and high gain. As a result the velocity change of the lifting cylinder when the tool enters the workpiece is negligibly small.

Abstract: Apparatus for the manufacture or working of the tooth system of straight or helically toothed, externally or internally toothed gears with a hyperboloidally or globoidally or similarly formed toothed tool, which has an abrasive surface or the like, wherein a crossed-axes angle is provided. The intermeshed workpiece-tool is guided by a pair of guide wheels. The working takes place on only one flank of a tooth. The workpiece or tool spindle is coupled with a reversible motor. A brake is provided on one of the spindles. A shiftable coupling and additional brakes or centrifugal masses can furthermore be provided.

Abstract: The present invention has for its object to make it possible to stop the relative movement of a cutter and a gear blank or change its speed during cutting in a numerical-controlled machine tool for cutting a gear, such as a gear hobbing machine, a gear grinding machine or the like. To perform this, two kinds of pulse distributors, i.e. a synchronization control pulse distributor (152) and a tooth profile forming pulse distributor (153) are provided; the synchronization between the rotation of a cutter (110) and the rotation of a gear blank is provided by the synchronization control pulse distributor (152); and an additional rotation of the rotary shaft of the gear blank necessary for forming the tooth profile of a gear is effected by the tooth profile forming pulse distributor (153).

Abstract: A method and apparatus for shaping by generating for producing profiles on workpieces, especially on cylindrical gears. The workpiece and a shaping tool rotate continuously according to a fixed preset transmission ratio. The shaping tool additionally carries out an oscillating movement in the direction of its axis of rotation and thereby generates small cuts on the workpiece during at least two shaping rotations. The small cuts generated after each shaping rotation on the circumference of a circle of contact of the workpiece are provided on the workpiece displaced, relative to the small cuts made during the previous shaping rotation. The apparatus for carrying out the method includes a rotatably driven shaping tool, which carries out a stroke movement in the direction of its axis of rotation, and a rotatably driven clamping device for the workpiece, whereby the rotating motions of the shaping tool and of the clamping device occur continuously according to a fixed preset transmission ratio.

Abstract: A double helical gear set having a pair of driving pinions meshed with a pair of driven gears, respectively, is aligned by providing accurately aligned integral or demountable pinions on one shaft and aligning the driven gears using a fixture which is operable to locate a keyway or other aligning device on each of the driven gears so that the driven gears can be timed or aligned on their support shaft. The fixture has a hub member which fits in the bore of the gear hub and includes a locating pin engageable with opposed flanks of adjacent teeth at corresponding points on the tooth profile such as the pitch point. The fixture includes interchangeable locating pin support members for use in aligning helical gears having different diametral pitches and helix angles.