Abstract: Methods and tooling for forming performance zones in substrates are provided. The methods and tooling for forming performance zones in substrates may be for use on an absorbent article manufacturing line.

Abstract: A method for producing a film having a fine irregular pattern intermittently includes feeding a film to be processed intermittently from upstream side to the vicinity of the surface of a die having a fine irregular pattern, transferring the pattern to the surface of the film by pressing the film against the surface of a die, stripping the processed film on which a pattern is formed from the surface of a die, and then feeding a new film to be processed to the die, wherein the processed film is stripped from the surface of a die by gripping and moving the processed film to the upstream side, and then the processed film is fed by a length of intermittent feed to the surface of a die while preventing the processed film from creasing.

Abstract: The invention provides methods and systems for molding three-dimensional products from a mass of foodstuff. The systems include a rotatable drum provided with mold holders that accept removable molds that are filled with the mass of foodstuff to form the three-dimensional products. The method includes use of the system to fill removable molds in filling operations to form the three-dimensional products.

Abstract: The present invention relates to a food forming drum comprising a multitude of rows of cavities. The present invention further relates to the process of manufacturing the inventive drum.

Abstract: An apparatus (1) for producing cores (33) of a fat-containing confectionery mass includes a molding apparatus (20) and a separate cooling apparatus (5). The molding apparatus (20) is cooled and serves to mold the cores (33). The molding apparatus (20) includes two molding rollers (23, 24) including a multitude of impressions (25). The molding rollers (23, 24) are driven in opposite directions. The impressions (25) hold the liquid confectionery mass flowing into the impressions (25) to form the cores (33). The cooling apparatus (5) includes a cooling roller (6) and is arranged upstream of the molding apparatus (20).

Abstract: The invention provides methods and systems for molding three-dimensional products from a mass of foodstuff. The systems include a rotatable drum provided with mold holders that accept removable molds that are filled with the mass of foodstuff to form the three-dimensional products. The method includes use of the system to fill removable molds in filling operations to form the three-dimensional products.

Abstract: A method for making apertures in a web comprising providing a precursor web material; providing a pair of counter-rotating, intermeshing rollers, wherein a first roller comprises circumferentially-extending ridges and grooves, and a second roller comprises teeth being tapered from a base and a tip, the teeth being joined to the second roller at the base, the base of the tooth having a cross-sectional length dimension greater than a cross-sectional width dimension; and moving the web material through a nip of the counter-rotating, intermeshing rollers; wherein apertures are formed in the precursor web material as the teeth on one of the rollers intermesh with grooves on the other of the rollers.

Abstract: An apparatus for embossing a web having a static gas pressure plenum and a forming structure disposed in contact to the static gas pressure plenum. The static gas pressure plenum provides a static gas pressure of from about 0.1 MPa to about 25 MPa.

Abstract: A cut-off device is used for providing a deposit of known portion weight of the ground meat or paste. This deposit is dropped accurately onto a conveyor belt for transport to a press wheel the height of which, from the conveyor, can be adjusted to provide a finished product of correct thickness. The press wheel has a system of vacuum ducts around the circumference in four chambers that pull paper from a de-nesting tray situated at the top of the press wheel, at the correct interval as to meet up with the deposit at the base of the wheel. This results in the deposit being pressed to the required thickness onto the conveyor, with the interleave paper attached to the top of the now formed patty.

Abstract: A method for forming tablets using a roll press type apparatus for forming powdery material. The apparatus comprises two rolls for compressing tablets, wherein the rolls have a cylindrical shape and are arranged in the same direction, and can rotate toward their inner sides. When only one of the rolls has the plurality of cavities for forming tablets that are disposed on its outer surface, the speeds of their outer surfaces are controlled so that the speed of the roll that has the plurality of cavities on its outer surface is slower than that of the roll that has no cavity. Further, when both rolls have the plurality of cavities forming tablets that are disposed on their outer surfaces, the speeds of their outer surfaces are controlled so that the speeds of the rolls differ. Consequently, tablets that have a high dimensional accuracy and no burrs formed around them can be produced.

Abstract: A method for making apertures in a web comprising providing a precursor web material; providing a pair of counter-rotating, intermeshing rollers, wherein a first roller comprises circumferentially-extending ridges and grooves, and a second roller comprises teeth being tapered from a base and a tip, the teeth being joined to the second roller at the base, the base of the tooth having a cross-sectional length dimension greater than a cross-sectional width dimension; and moving the web material through a nip of the counter-rotating, intermeshing rollers; wherein apertures are formed in the precursor web material as the teeth on one of the rollers intermesh with grooves on the other of the rollers.

Abstract: The present invention relates to a dough cutter for cutting a plurality of dough products from a dough sheet. The dough products are cut from the dough sheet into a defined geometrical shape and provide for easy pull-apart pastries once they are baked, cooked, or fried. The dough cutter consists of a plurality of dies, each containing a plurality of inner geometric cutouts.

Abstract: A method for making apertures in a web comprising providing a precursor web material; providing a pair of counter-rotating, intermeshing rollers, wherein a first roller comprises circumferentially-extending ridges and grooves, and a second roller comprises teeth being tapered from a base and a tip, the teeth being joined to the second roller at the base, the base of the tooth having a cross-sectional length dimension greater than a cross-sectional width dimension; and moving the web material through a nip of the counter-rotating, intermeshing rollers; wherein apertures are formed in the precursor web material as the teeth on one of the rollers intermesh with grooves on the other of the rollers.

Abstract: To provide a method and a device for replicating structure which was capable of accurately replicating structure, even if a composition which was an object to be molded, has a relatively high viscosity. [Means for Solving] A method for replicating structure comprising the steps of: providing a film-form production tool having a front surface and a back surface, with a reversed shape of structure which is an object to be replicated, on the front surface; applying decompression to the front surface of the film-form production tool; sealing the reversed shape to keep decompression degree applied; filling a composition which is an object to be molded, with applying sufficient fluid pressure, in the reversed shape; and solidifying the object composition and transferring it on a substrate.

Abstract: A method and apparatus for pressing and forming a raw material into a granulated material having a uniform shape by a pair of rolls (1, 2), wherein at least one of the rolls of the pair of rolls has a predetermined number of holes (16) for forming the granulated material on an outer surface thereof, and pressing pins (17), which are inserted into respective holes, and a predetermined number of members (18) for supporting the pins installed in the one of the rolls of the pair of rolls, the members for supporting the pressing pins being configured to be separate from the pressing pins so that the pressing pins slide on the members for supporting the pressing pins; and wherein the granulated material is ejected by the pressing pins as the pressing pins slide on the members for supporting the pins.

Abstract: A system including a mold having a fluoropolymer wherein the mold defines a plurality of cavities having a predetermined shape and a cross-sectional dimension less than about 100 micrometers; a roller; a surface in cooperation with the roller to form a nip point configured to receive the mold, wherein the nip point is further configured to receive a substantially liquid composition and accelerate entry of the substantially liquid composition into the cavity.

Abstract: Apparatus and methods for cutting compressible cellular polymers such as polyurethane foam, are characterized by a first die roller and a pressure roller, wherein both rollers define raised portions separated by recesses or depressions, and the raised portions on the first die roller register with the recesses of the pressure roller at a nip formed between the rollers. Portions of the polymer material extruded into the spaces between the raised portions of the first die roller are cut away, such that the cut product conforms substantially to the surface geometry of the first die roller, and the depth of cut is greater than with prior rotary cutting methods.

Abstract: A method and apparatus for forming adhesive strips from an adhesive sheet. The apparatus may generally comprise a first forming wheel, a second forming wheel, and a cutting wheel including a plurality of circumferential grooves. The cutting wheel can be positioned in proximity to the first and second forming wheels to define a first formation interface with the first forming wheel and a second formation interface with the second forming wheel. The cutting wheel can be operable to receive at least a portion of the adhesive sheet and rotate to force at least a portion of the adhesive sheet through the first formation interface and the second formation interface such that the adhesive sheet is at least partially cut by at least one of the circumferential grooves at both the first and second formation interfaces to at least partially form the adhesive strips.

Abstract: A drawing apparatus is capable of releasing a material, the inner surface of which has been formed into a concavo-convex shape with drawing, from a mold with excellent release performance, even in the case where the concavo-convex part formed in the inner surface of the product is of a shape causing it to get caught in the direction of pulling out of the product against the mold. The mold is formed in a split structure having a concavo-convex surface shape and is contractible in diameter after the forming of the material.

Abstract: The present disclosure provides an apparatus and method for the continuous production of center-filled confectionery products. The apparatus may include an extruder for forming a continuous extrudate having a plurality of center-filled confectionery ropes. The apparatus may also include a forming device for forming individual confectionery pieces, and sealed center-filled confectionery pieces in particular. The forming device provides improved coordination and control of extrudate formation and extrudate feed into the forming device. The apparatus and method of the present disclosure increases product output and reduces the amount of unacceptable product.

Abstract: The invention relates to a method for producing an adhesive closure element made of a thermoplastic synthetic material, by means of an extruder, which is produced without the need for screens, using a tempered forming cylinder (3) coated in rubber and a pressure cylinder in the form of a tempered pressure and smoothing cylinder. According to the invention, the synthetic material of a strip of film (2) is compressed by a wide split nozzle (1) of the extruder into pin holes (4) embodied as pocket holes in a rubber layer (7) which is arranged on the tempered forming cylinder (3), said layer of rubber (7) and the pin holes being provided with a teflon covering. The pin strip (5) is guided by means of a tempered withdrawal cylinder (10) between a gap with a gap with a pression cylinder (9) heated to a temperature greater than 230° C. and covered with PTFE at a low speed of between approximately 1 m/min. and 20 m/min.

Abstract: This invention relates to molding apparatus and related systems and methods. In one aspect of the invention, a mold roll, assembly includes an inner member and multiple molding tools disposed about a circumference of the inner member, each molding tool including at least one molding plate that at least partially defines a molding cavity.

Abstract: A roll assembly and a pipe extrusion plant for producing pipes with a variable diameter, includes an extruder, an adjustable calibration device, and a cooling device, whereby a pipe to be produced is guided at least in part during the production process. In order to be able to provide a guide that is suited to different pipe diameters, a roll assembly is provided to include a row of rolls which are placed one behind the other in a take-off direction, with each roll mounted in a bracket and supported to allow vertical positioning thereof in dependence on the pipe diameter.

Abstract: Method and system for continuously producing pieces of liquid-filled gum material. An extruded rope of liquid-filed gum is sized and separated into individual pieces of gum. A rotating drum mechanism having a die ring and cutter ring with mating die members separate the rope of gum material into individual pieces. Pairs of cam-operated plunger members compress and form the pieces of gum material in the die cavities. Angled grooves in the die members prevent portions of the gum pieces from being chipped-off during formation. Guide pin members are positioned between rider members on the plunger members. A feed chute with air assist transfers the gum rope from a sizing table to the rotating drum mechanism. A stripper member insures that the formed pieces of gum material are removed from the drum mechanism. Portions of the drum mechanism can be selective heated and cooled, or not cooled at all. The invention provides a more efficient system for continuous, high production operation.

Abstract: An apparatus for shaping a slab of compressible or cellular polymer material (80), such as polyurethane foam, shapes such slab by cutting portions of the material from one surface. A moving patterned platform (32), preferably an endless belt or a series of interconnected panels, is interposed between a compression roller (56) and a cooperating surface (18) and defines at least one recess (36) or at least one projection (320) or a combination of recesses and projections. When the slab is compressed between the compression roller and the platform, which is supported by the cooperating surface, a portion of the material fills the recess or recesses in the moving platform.

Abstract: An apparatus for continuously shaping a compressible or cellular polymer material, such as polyurethane foam, by cutting portions of the material from a surface of a slab of the material includes a compression roller, a support surface, a blade and a moving patterned platform interposed between the compression roller and the support surface. The moving patterned platform, preferably an endless belt or a series of interconnected panels, defines at least one recess, and may define a pattern of recesses of complex or simple shapes and at various depths. When the slab of cellular polymer material is compressed between the compression roller and the support surface, a portion of the material fills the recess or recesses in the moving patterned belt. The blade then transversely cuts from the surface of the slab a portion of the material within the recesses in the platform just as the slab emerges from between the compression roller and the support surface.

Abstract: A method and apparatus for continuously forming flexible mat structure in the form of spaced, interconnected concrete panels. The mat structure can serve as an erosion control mat along the banks of waterways and within drainage ditches and channels, and can also be utilized to provide temporary or permanent walkways and roadways. A rotatable drum includes peripherally-positioned mold cavities that receive concrete mix from a trough supplied from a source of concrete mix. A grid is fed against the drum periphery and over the mold cavities before the concrete mix is introduced, and after the mix is introduced a web of fibrous material is brought into contact with the concrete-mix-containing mold cavities to overlie the concrete-containing surface of the drum. As the drum rotates the fibrous material with overlying, interconnected concrete panels is deposited on the ground to provide the finished mat structure.

Abstract: Method and system for continuously producing pieces of liquid-filled gum material. An extruded rope of liquid-filed gum is sized and separated into individual pieces of gum. A rotating drum mechanism having a die ring and cutter ring with mating die members separate the rope of gum material into individual pieces. Pairs of cam-operated plunger members compress and form the pieces of gum material in the die cavities. Angled grooves in the die members prevent portions of the gum pieces from being chipped-off during formation. A feed chute with air assist transfers the gum rope from a sizing table to the rotating drum mechanism. A stripper member insures that the formed pieces of gum material are removed from the drum mechanism. Portions of the drum mechanism are selective heated and cooled. The invention provides a more efficient system for continuous, high production operation.

Abstract: The invention provides methods and molding devices for molding three-dimensional products from a mass of foodstuff which is suitable for human consumption, in particular from a mass of meat, in particular chicken.

Abstract: A strip casting device (2) has a casting container (14) from which through a casting gap (15) two different masses (12, 13) of a material flowable with the addition of heat are poured out as a strip (3) onto a cooling device (4). The second mass (13) is at the same time ejected by way of injection nozzles (21, 22) into the region of the casting gap (15) into the casting flow of the first mass (12). The injection nozzles are preferably movable in various directions.

Abstract: Methods for continuously molding finished chocolate tablets, pieces and the like are disclosed. Apparatus for use with the method, comprise a chilled rotating mold having at least one recess into which liquid chocolate is deposited. Liquid chocolate, is held in place by a retaining/casting belt as the rotating mold turns. The liquid chocolate cools and partially sets while in contact with the rotating mold and retaining/casting belt, and a molded chocolate is removed from the recess. Novel finished chocolate molded products made by the methods and with the apparatus, having detailed surface design and surface gloss are also disclosed.

Abstract: A method and a device manufactures a fastening element with interlocking elements integrated with a backing. The interlocking elements are produced by introducing a thermoplastic into the gap between a pressure roller and a shaping roller. The shaping roller has a screen with cylindrical openings produced by etching, electroplating or a laser so that the finished interlocking elements result exclusively from hardening the thermoplastic, at least in part, in the openings, in the screen. This method allows preparation of the shaping roller at very low cost. In addition, a previously customary second method step in formation of the interlocking elements is eliminated.

Abstract: An improved food extrusion apparatus includes a main body which has two or more rollers to form a squeezing space therebetween, a funnel located at the top end of the main body above the squeezing space and a conveyor located at the bottom end of the main body below the squeezing space. The roller has a plurality of equally spaced teeth formed on the peripheral surface thereof for squeezing a dough feeding from the funnel into the squeezing space to form troughs on the dough. The main body also has a pair of rollers which has smooth peripheral surface to smooth the dough from the squeezing space. The dough thus formed has less area subject to the squeezing force of the roller and will result in resilience in the dough for producing better taste food products.

Abstract: The invention relates to a method and to an apparatus for perforating a web of material intended to form an outer casing sheet of absorbent articles. As the web is advanced, the web is first provided with a large number of mutually separated cuts in the nip defined between raised plateaus on a matrix cylinder and circumferentially extending knife-edges of a cutting cylinder. The web is then deformed transversely to its plane at parts which border on each cut. The invention also relates to a perforated outer casing sheet which includes recesses in the form of mutually adjacent elongated channel-like grooves.

Abstract: The briquet forming apparatus of the present invention is basically comprised of a pair of opposed and generally cylindrical forming roll assemblies that each have their co-operating exterior surfaces configured in a novel manner. In a preferred embodiment of the invention each forming roll assembly has multiple, axially spaced-apart, annularly continuous grooves, each groove having a generally semi-circular groove cross-section, and also multiple, axially spaced-apart, annularly continues grooves, each groove having a generally semi-circular groove cross-section, and also multiple, axially spaced-apart annular rows of forming teeth, each forming tooth being the cusp of intersecting arcuate surfaces which are essentially concave and semi-circular in directions along the forming roll circumference and essentially convex and semicircular in directions along the forming roll longitudinal axis, that are alternated with the annular grooves throughout the axial extent of each roll assembly.

Abstract: A process and apparatus is provided for automatically and continuously producing a mass of moldings. A continuous molding is manufactured by injecting a solid solution in order of precedence into a plurality of molds circulating in a line along an endless track and by solidifying the injected solution. The solution is preferably vinyl chloride resin or another synthetic resin. After the solution solidifies the mold is automatically removed from the molding. The continuous molding consists of a number of moldings open at the bottoms and connected end to end by a top plate, molded at the same time.

Abstract: A hot soft nip calender apparatus is provided for a paper mill. The apparatus includes at least one heated calender roller and a finishing belt which is moved in proximity to the heated calender roller by a plurality of drive rollers and at least one pressure roller. Thus, a heated calender nip is defined between the heated calender roller and the finishing belt. A web of paper is passed through the nip, such that one surface of the web of paper is contacted by the heated calender roller, while the opposed surface of the web is contacted by the finishing belt. The finishing belt has an extremely smooth surface for contacting the web of paper so as to impart appropriate smoothness and gloss characteristics to that surface. The finishing belt can readily be changed when worn or damaged or to alter the characteristics being imparted to a web of paper.

Abstract: An improved apparatus and method for improving the integrity of seams of ravioli in commercial production. The improvement includes applying dry steam to the top surface of the bottom layer of pasta dough and to the bottom surface of the top layer of pasta dough before sealing the seams together. Steam is applied via a pair of steam manifolds adjacent the pasta layers and increases the adhesiveness of the pasta. In another aspect, stresses in the layers of pasta dough are relieved by forming the individual pockets into convex shapes, reducing the stresses in the upper pasta dough layer.

Abstract: A topsheet for body exudates absorbent article includes a hydrophilic nonwoven fibrous sheet and a plurality of thermoplastic synthetic resin filaments extending in one direction parallel to one another and continuously bonded to an upper surface of the nonwoven fibrous sheet so that a composite sheet of these sheet and filaments have crests and troughs alternately repeating longitudinally of the filaments and respectively extend transversely of the filaments. An apparatus and a method for manufcturing the topsheet are also disclosed, wherein a pair of mutually engageable embossing rolls are used for forming the crests and the troughs onto the coposite sheet.

Abstract: Apparatus (10) is disclosed including first and second forming rollers (18, 21) which rotatably abut with an anvil roller (20). The forming rollers (18, 21) each include a periphery forming a continuous forming surface including a plurality of axially and circumferentially spaced grooves (24) each formed as a continuous depression arranged in a serpentine and non-intersecting manner. Food (14) is simultaneously fed between a continuous strip of support material (16) and a continuous ribbon of film material (66) as they pass between a first abutment nip of the first forming roller (18) and the anvil roller (20). After extending partially around the periphery of the first forming roller (18), the materials (16, 66) and the food therebetween pass around an adjustable idler roller (70) to between a second abutment nip of the second forming roller (21) and the anvil roller (20).

Abstract: A distinctive method for contouring a fibrous web includes the steps of (a) providing a fibrous web which defines an interconnected series of appointed article segments along a length dimension of said web, and (b) conveying said web at a selected speed along an appointed machine direction. The method also includes the step of (c) removing predetermined quantities of fibers from selected regions of said fibrous web with a moving, outer peripheral scarfing surface, which is movable along a selected movement direction. The scarfing surface is constructed to provide each of the article segments with a selected contoured basis weight which varies along the length dimension of said segment in a selected correspondence with a predetermined scarfing pattern. The scarfing pattern is provided by the outer peripheral scarfing surface and is variably patterned along the movement direction of the scarfing surface.

Abstract: A machine for producing configurated products including a rotary die roll having die cavities therein and a pair of feed rollers for feeding viscous product into the die cavities. The feed rollers may be easily moved away from the die roll and the die roll may be rolled out of the machine to allow replacement thereof. Relief members extend from a backing knife between adjacent die cavities of each row as the die roll rotates. These pressure relief pads reduce the amount of product contained in the pressure chamber and thereby reduce the amount of working of the material as it is forced into the die cavities. The machine includes a front shearing knife having removable and replaceable shearing inserts. The feed rolls of the machine include longitudinally extending tapered recesses with opposed recesses of the respective feed rolls being staggered at the inlet of the pressure chamber to cause particulates within the feed product to be more easily fed into the pressure chamber with less resulting damage.

Abstract: A rotary die moulding machine used in the commercial production of baked goods, which includes plastic inserts for the moulding cavities on the die roll, is disclosed. Each moulding cavity is formed as a bore with a first wall section extending inwardly from the outer surface of the die roll a depth corresponding to the desired thickness of the baked good being moulded, and a second wall section with an undercut edge beneath the first wall section. The plastic insert has a face portion with a designed face for imprinting a design into the dough, and has a base portion with a protruding edge which conforms to the undercut edge of the second wall section. The plastic insert fits snugly by snap action into the moulding cavity. The plastic insert further provides improved release of bakery dough. The plastic insert and the moulding cavity may be modified to accommodate different shapes, thicknesses and designs of commercially produced cookies, biscuits and other baked goods.

Abstract: A distinctive apparatus for contouring a fibrous web includes a supplying mechanism for providing a fibrous web which defines an interconnected series of appointed article segments along a length dimension of the web. A conveying mechanism moves the web at a selected speed along an appointed machine direction. A scarfing mechanism removes predetermined quantities of fibers from selected regions of the fibrous web. The scarfing mechanism is constructed to provide each of the article segments with a selected contoured basis weight which varies at least along the length dimension of the segment in a selected correspondence with a predetermined scarfing pattern. The scarfing pattern is provided by an outer peripheral surface of the scarfing mechanism, and the pattern is configured to have a selected variation at least along a movement direction of the scarfing mechanism.

Abstract: A rolled food item is fabricated by advancing food (14) and a sheet of support material (16) between the rollers (18, 20) of a strip sheeter (12) where the food (14) fills grooves (24) of the first roller (18) to deposit the food (14) in continuous strips on the support material (16). After passing through a cooling tunnel (58), the support material (16) is also cut into strips between the strips of food (14) in a first cutting section (62). The multiplicity of strips are then cut to lengths in a second cutting section (64). Labels (68) are secured to the trailing ends of the strips and the trailing ends of the strips are pressed by a label presser (70) to adhere the labels (68) to the strips. The strips are simultaneously rolled in a roll-up section (74) including a rotatable fork (76). Specifically, after the leading ends of the strips are inserted between the legs (78, 80) of the fork (76), the fork (76) is rotated to roll the strips on the fork (76).

Abstract: An apparatus is disclosed for producing granules or pastils from a flowable material of varying viscosity wherein material is supplied to a pressing nip between a rotating hollow roll (1) having internal teeth and an externally toothed ejection roll (2) in engagement with said hollow roll. Provided in the hollow roll (1) are bores (5) which extend from the respective teeth bottoms of the internal toothing to the outer side of the hollow roll (1) and through which the material is expelled on engagement of the ejection roll (2) and deposited in the form of pastils or granules on a cooling surface (13). On the outer periphery of the hollow roll (1) a jacket tube (3) may be positioned the jacket tube having bores which align with the bores (5) of the hollow roll (1), the jacket bores also having a reduced cross-section compared with the bores of the hollow roll to permit adaption of the apparatus to the viscosity of the flowable material to be processed.

Abstract: A novel unidirectionally paralleled fiber reinforced thermosetting resin prepreg excellent in moldability which has plural grooves arranged continuously in longitudinal direction on at least one side surface thereof.

Abstract: A rotary molding apparatus has a die roll and a split clamping pillow block structure of self-centering structure supporting the opposite shaft ends of the die roll. The split pillow block has a pivotally mounted portion and a device for locking that portion when the die roll is in operation. A feed roller is mounted on upright arms which are urged toward the die roll. The arms carry doctor blade structure between the feed roller and the die roll and the doctor blade is biased toward the die roll. A fluent material supply hopper cooperates with the feed roller and there is a guide structure for effecting movement of the hopper between the feed roller cooperation position and a backed-off position. A magazine is provied for storing a plurality of die rolls and a mechanism is provided for selecting any die roll from the magazine and for transporting such die roll from the magazine into working position in the pillow blocks and for selectively returning the die roll to the magazine.

Abstract: Apparatus and method for preparing briquets of charcoal or the like with various shapes, preferably half pillow or "D" shape, in which briquets are molded between roll type press for compressing particulate material wherein mold cavities are circumferentially arranged on one press roll and the other press roll is blank or flat with alternating integral moving cheek plates and stationary guide bars cooperating with said mold cavities in the pinch area; thus resulting in briquets which are easily released and removed from the mold cavity areas.

Abstract: A method and apparatus for forming a continuous extrudate of a heated soft thermoplastic material into a continuous sheet of a cooled rigid thermoplastic material having a plurality of recesses formed in one surface thereof and a plurality of projections formed on the other surface thereof by feeding successive portions of a heated soft extruded thermoplastic material onto successive portions of a forming cylinder having a generally cylindrical outer peripheral surface having a plurality of recesses formed therein and applying a vacuum through the recesses to draw areas of successive portions opposite to the recesses into conformation with the recesses and cooling the thermoplastic material by moving a cooling fluid over the inner peripheral surface of the forming cylinder and removing the successive portions to form a continuous sheet of a rigid thermoplastic material having a plurality of recesses formed in one surface thereof and a plurality of projections formed on the other surface thereof.