Abstract: A comfort aid apparatus used specifically for the top of the resting/laying area of a couch to provide a more comfortable rest for the user both physically and mentally. Two foam sheets are encased with a sustainable natural woven fiber textile. The first foam sheet is constructed of natural latex sustainably extracted from rubber trees. The second foam sheet is a natural plant coconut fiber with a bonding agent of Latex. The encased foam sheets are then covered with a removable zipper cover which is also made of a natural woven fiber textile.

Abstract: A spring core is provided that includes a plurality of coil springs having an upper portion and a lower portion that collectively define an interior cavity. The spring core further includes a continuous upper fabric layer that covers each coil spring and defines a recess in the interior cavity of each coil spring. A cushioning layer is positioned atop the continuous upper fabric layer and extends into the recess in the interior cavity of each coil spring. A mattress assembly is further provided that includes the spring core, an upper body supporting layer, and a lower foundation layer. Methods of producing a spring core are further provided.

Abstract: A mattress includes a spring extending between first and second points to provide a first spring rate in a first direction. A polymer fiber structure is provided between the first and second points and adjoins the spring. The polymer fiber structure includes fibers interlinked with one another to provide the second spring rate in the first direction. An example method of manufacturing a mattress is provided that includes arranging springs to provide a mattress innerspring. A polymer fiber structure is introduced in a first state to the innerspring to provide an assembly. The assembly is further processed and the polymer fiber structure is simultaneously altered from the first state to a second state.

Abstract: A mattress includes a spring extending between first and second points to provide a first spring rate in a first direction. A polymer fiber structure is provided between the first and second points and adjoins the spring. The polymer fiber structure includes fibers interlinked with one another to provide the second spring rate in the first direction. An example method of manufacturing a mattress is provided that includes arranging springs to provide a mattress innerspring. A polymer fiber structure is introduced in a first state to the innerspring to provide an assembly. The assembly is further processed and the polymer fiber structure is simultaneously altered from the first state to a second state.

Abstract: A mattress includes a spring extending between first and second points to provide a first spring rate in a first direction. A polymer fiber structure is provided between the first and second points and adjoins the spring. The polymer fiber structure includes fibers interlinked with one another to provide the second spring rate in the first direction. An example method of manufacturing a mattress is provided that includes arranging springs to provide a mattress innerspring. A polymer fiber structure is introduced in a first state to the innerspring to provide an assembly. The assembly is further processed and the polymer fiber structure is simultaneously altered from the first state to a second state.

Abstract: The invention relates to the field of furniture, and in particular to a cushion or mattress suspension element 101, 201, . . . , 901 comprising a compressible core 102, 202, . . . , 902 of flexible material and presenting at least one compression axis Z, and also comprising two bearing parts 103, 203, . . . , 903 of material that is substantially more rigid than the material of the compressible core 102, 202, . . . , 902, with at least a first bearing part being connected to one end of the compressible core 102, 202, . . . , 902 and at least one second bearing part being connected to an end of the compressible core 102, 202, . . . , 902 that is opposite along the compression axis Z, and with each bearing part presenting an outer bearing area 103a, 203a, . . . , 903a that is substantially perpendicular to said compression axis Z and, in at least one direction perpendicular to the compression axis Z, that is substantially larger than the compressible core 102, 202, . . . , 902 in its relaxed position.

Abstract: A spring assembly including a helical coil formed from a multi-strand cord.

Abstract: A furniture cushion comprises a matrix of interconnected pocketed springs, each spring of which is contained within a pocket of fabric, and a fiber pad overlying an upper surface of the matrix of pocketed springs, the fiber pad having a first layer in contact with the upper surface of the matrix of pocketed springs and a second layer in contact with the first layer, the first layer having a first density and said second layer having a second density, the first density being greater than the second density. At least one edge guard may be secured to the matrix of pocketed springs.

Abstract: A furniture cushion comprises a matrix of interconnected pocketed springs, each spring of which is contained within a pocket of fabric. Foam at least partially surrounds the matrix. A fiber pad is wrapped bull-nose around the matrix so the pad overlies an upper surface of the matrix of pocketed springs, the fiber pad having a first layer in contact with the upper surface of the matrix of pocketed springs and a second layer in contact with the first layer, the first layer having a first density and said second layer having a second density, the first density being greater than the second density.

Abstract: The cushion according to the invention is made up of several layers of pneumatic elements (3) which each form a matrix (2). These pneumatic elements (3) each have a multiplicity of holes (5a) into which elastic spring elements, for example foam cylinders (1), are inserted. The pneumatic elements (3) are all substantially congruent, such that the holes (5a) of superposed pneumatic elements (3) are in each case located at the same places. An individual pneumatic element (3) is produced from two superposed sheets of an elastic plastic. The two sheets are welded sealingly to each other at the edges of the cushion and at the edges of the holes (5a). The holes (5a) are cut out after the welding. Each pneumatic element (3) has at least one connection for compressed gas. While supporting a patient, the pneumatic elements (3) are alternately supplied with compressed gas and then relaxed again.

Abstract: A furniture cushion comprises a matrix of interconnected pocketed springs, each spring of which is contained within a pocket of fabric, and a fiber pad overlying an upper surface of the matrix of pocketed springs, the fiber pad having a first layer in contact with the upper surface of the matrix of pocketed springs and a second layer in contact with the first layer, the first layer having a first density and said second layer having a second density, the first density being greater than the second density.

Abstract: A spring assembly including a helical coil formed from a multi-strand cord.

Abstract: Disclosed herein is a bedding or seating product (10) having a spring core (12) comprising coil springs (26) having unknotted end turns (72, 74) made from high tensile strength wire. In each embodiment, the end turns (72, 74) of the coil springs (26) are generally U-shaped having one arcuate leg (76) longer than the other (78), the legs (76, 78) being joined by a connector (80) having an arcuate bump (81) therein. The springs (26) are oriented in the spring core (12) such that a long leg (76) of one end turn (72) abuts a short leg (78) of the adjacent end turn (72) prior to be wrapped in helical lacing wire (32). The high tensile wire enables the coil springs (26) to be manufactured using less wire than heretofore possible.

Abstract: A portable lift cushion to provide aid in lifting a user may include a handle to allow the user to carry the portable lift cushion, a first housing section to house a portion of the portable lift cushion, a second housing section to house personal items of the user, a biasing device to compress within the first housing section when the user sits on the first housing section and expands within the first housing section when the user is no longer sitting on the first housing section. The biasing device may include a flexible support bar, and the flexible support bar may be substantially V shaped. The first housing section may include padding on an exterior surface of the first housing section, and the second housing section may include a sealing device to provide access to the interior of the second housing section. The first housing section may be formed from flexible material, and the flexible support bar may include a spring.

Abstract: The present invention relates to a bed (1) primarily consisting of a number of parallel slats (2) arranged at a distance from each other. The slats (2) form a substantially horizontal plane, said slats (2), in an area near the ends (2a, 2g) of the slat, being fixed to a frame (3) and the central portion (2d) of the slats forming the lying surface of the bed. The slats in the areas (2b, 2f) between the central portion (2d) of the slats and the ends (2a, 2g) of the slats are bent at least two times in each of said areas and the stiffness of the slats is higher within an area about the middle of the central portion (2d) thereof than at the ends (2c, 2e) of the central portion (2d) .

Abstract: A device for a cot or child's bed comprises a mattress support mounted on springs. Actuation means is provided to roll and/or rock the mattress support on the springs such that the side portions and/or the end portions of the mattress support repeatedly rise and fall. The actuation means could, for example, comprise a linear actuator, a swash plate mechanism or an air bag.

Abstract: A cushion comprises a first surface made of flexible high polymer resin; a second surface made of flexible high polymer resin, in at least partially coextensive relation to the first surface to define a cavity therebetween, the coextensive relation defining opposing corresponding portions of the first and second surfaces; a plurality of support members comprising inwardly directed indentations in both of the first and second surfaces extending into the cavity, a plurality of the indentations in each of the first and second surfaces having a square shape and an outwardly facing recess, a plurality of the indentations in the first surface abutting the indentations in the second surface; a layer of viscoelastic foam substantially overlying the first surface; and, a fabric enclosure surrounding the first surface, the second surface and the foam layer.

Abstract: A foam spring for use in pillows, cushions, mattresses or the like, the foam spring having a tubular resilient body made of foam with holes extending inwardly from an outside surface to an inside location, wherein the holes extend at a non-perpendicular angle relative to a line perpendicular to the outside surface of the spring at the position of the hole. The foam spring is manufactured by a method which comprises providing interrupted slits along lines extending in the longitudinal direction of a foam layer; cutting a transverse strip out of this foam layer; bending two opposite ends of the strip towards each other; and fixing the two opposite ends into a tubular shape to form the tubular resilient body, wherein the slits are made in a direction forming an angle with the direction perpendicular to the surface of the foamed layer.

Abstract: An improved spring construction for mattresses, box springs, furniture and other applications is provided. The application of such springs in mattresses, box springs, furniture and other applications is also provided. In one aspect of the invention, the spring construction is a spring including a series of spring segments, each having a flattened, irregular configuration where the spring varies in compression strength and deflection from a top portion thereof to a bottom portion thereof.

Abstract: A spring assembly including a helical coil formed from a multi-strand cord.

Abstract: The invention concerns a mattress spring structure that includes multiple spring assemblies. Each spring assembly comprises an array of open-ended spring coils. The spring assemblies are arranged in superimposed relationship with the individual spring coils of the respective assemblies registering in vertical alignment with one another. A membrane extends between each pair of superimposed assemblies and the assemblies are connected to one another to form a unitary structure.

Abstract: A mattress construction with a stranded wire spring is disclosed. The stranded wire spring can be designed with the same performance characteristic as a conventional single strand coil spring, but at a lower manufacturing and material cost.

Abstract: The invention concerns inner spring assemblies for mattresses, typically bed mattresses. The invention proposes an inner spring assembly having open-ended coil springs arranged in first rows and second rows transverse to the first rows and a connecting arrangement which connects the coil springs to form a unitary assembly. For ease of manufacture all the coil springs in the assembly are of the same hand, those in the first rows are oriented similarly to all other springs in the same first row and in at least some of the second rows there are springs which are oriented oppositely to other coil springs in the same second row.

Abstract: A mattress construction with a multi-strand coil spring is disclosed. The multi-strand coil spring can be designed with the same performance characteristic as a conventional solid wire coil spring, but at a lower manufacturing and material cost.

Abstract: An improved spring support system is disclosed for use in seating or bedding. The invention includes an outer frame having opposed top edges. A plurality of vertically resilient members having top ends and lower ends are fixedly disposed within the outer frame in a plurality of rows and columns. An elastic top sheet is stretched between the opposed top edges of the frame and over the top ends of the vertically resilient members. The resilient top sheet and vertically resilient members cooperate to provide a resilient support surface for supporting a person seated or reclined on the support surface.

Abstract: A versatile support member constructed of a metallic mesh is provided in a bedding product. The support member is placed on top of the mattress core (whether foam or spring coil) before the mattress cover is attached. The support member may be constructed of titanium wire in a woven or welded mesh grid or web configuration, although other metals (such as, but not limited to, vanadium, chromium, platinum, molybdenum, nickel, iron, zinc), alloys thereof, or fiber composites (such as, but not limited to, carbon or graphite) may be used. The support member may be directly attached to the core or may be secured to the upper or lower border rods by hog rings, stitching, lacing, or other conventional means.

Abstract: A bedding or seating product comprising a base and a topper located above the base, the base and topper being surrounded in an upholstered covering. In one embodiment, the topper comprises a plurality of parallel continuous bands of springs, each of said bands being made of one piece of wire. In another embodiment, the topper is posturized with coil spring segments and filler segments. The segments may extend from side to side or be arranged in numerous other configurations.

Abstract: An improved spring support system is disclosed for use in seating or bedding. The invention includes an outer frame having opposed top edges. A plurality of vertically resilient members having top ends and lower ends are fixedly disposed within the outer frame in a plurality of rows and columns. An elastic top sheet is stretched between the opposed top edges of the frame and over the top ends of the vertically resilient members. The resilient top sheet and vertically resilient members cooperate to provide a resilient support surface for supporting a person seated or reclined on the support surface.

Abstract: A resilient structure having a fiber batt with coil springs disposed therein and respective coil spring paths. Each of the coil spring paths extending from a respective coil spring and having a profile similar to a cross-sectional profile of the respective coil spring taken in a plane parallel to a length of the coil spring. A method is also provided for heating the coil springs and inserting the coil springs into a side wall of the fiber batt to produce the coil spring paths that have a profile similar to a cross-sectional profile of the respective coil spring taken in a plane parallel to a length of the coil spring.

Abstract: A spring arrangement in which the springs are coil springs and are disposed in adjacent rows with the coil springs in each row being spaced apart along the length or across the width of the arrangement, and wherein interconnecting or lacing wires interconnect the springs in a row and also the springs in the adjacent row to form rows of spaced interconnecting springs and with the coils of adjacent similar rows being juxtaposed, characterised in that the spacing apart of the coil springs in the rows is not constant/equal and some of the springs in each of the rows are more closely spaced together where greater support or firmer support is required.

Abstract: A method of making low density spring interior assemblies having rectangular arrays of spring positions, some of which are occupied by individual coil springs and some of which are empty, is provided. Preferably, the array is formed of rows of alternating springs and empty positions laced to similar rows offset from each other in a staggered arrangement so that spaces and springs alternate both transversely and longitudinally. Preferably the springs are unknotted. The assemblies are automatically formed on a system that includes at least one coil former, at least one conveyor, a transfer station or mechanism and a spring interior assembly machine. A coil former forms and loads springs individually onto a conveyor. The transfer station transfers rows of coils to the assembly machine, which laces rows of coils together in the array.

Abstract: A roll of roll-packed bedding products is created by permanently securing spaced spring units between first and second webs of insulator material. The bedding products are compressed and wound into a roll for shipping. During shipment and handling, the spring units are maintained within the roll in a similar orientation spaced from one another by the first and second webs of insulator material until the roll is unrolled and the insulator web material cut between the spring units to create spring units having the insulator web material thereon.