Group Viii Metal Containing Catalyst Utilized For The Fischer-tropsch Reaction (i.e., Fe, Co, Ni, Ru, Rh, Pd, Os, Ir, Or Pt) Patents (Class 518/715)
  • Patent number: 11951428
    Abstract: Methods of forming solid carbon products include disposing nanostructure carbon in a container, disposing the container in a press, compressing the nanostructured carbon within the container, and fastening a lid to the container to form a filter. Further processing may include sintering the nanostructured carbon within the container and heating the nanostructured carbon within the container in an inert environment to form bonds between adjacent particles of nanostructured carbon. Other methods may include forming a plurality of compressed nanostructured carbon modules, placing the plurality of compressed nanostructured carbon modules within a container, and placing a lid on the container to form a filter structure. Related structures are also disclosed.
    Type: Grant
    Filed: July 26, 2023
    Date of Patent: April 9, 2024
    Assignee: Seerstone, LLC
    Inventor: Dallas B. Noyes
  • Patent number: 11767226
    Abstract: A process and plant for the co-production of methanol and ammonia together with urea production from a hydrocarbon feed without venting to the atmosphere carbon dioxide captured from the methanol or ammonia synthesis gas and without using expensive air separation units and water gas shift. Carbon dioxide is removed from flue gas from reforming section and used to convert partially or fully all ammonia into urea.
    Type: Grant
    Filed: August 23, 2021
    Date of Patent: September 26, 2023
    Assignee: Topsoe A/S
    Inventors: Pat A. Han, Mitra Heidarpanah
  • Patent number: 11767227
    Abstract: A plant for the co-production of methanol and ammonia from a hydrocarbon feed without venting to the atmosphere carbon dioxide captured from the methanol or ammonia synthesis gas and without using expensive air separation units and water gas shift.
    Type: Grant
    Filed: August 26, 2021
    Date of Patent: September 26, 2023
    Assignee: Topsoe A/S
    Inventors: Pat A. Han, Mitra Heidarpanah
  • Patent number: 11752459
    Abstract: Methods of forming solid carbon products include disposing nanostructure carbon in a container, disposing the container in a press, compressing the nano structured carbon within the container, and fastening a lid to the container to form a filter. Further processing may include sintering the nanostructured carbon within the container and heating the nanostructured carbon within the container in an inert environment to form bonds between adjacent particles of nanostructured carbon. Other methods may include forming a plurality of compressed nanostructured carbon modules, placing the plurality of compressed nanostructured carbon modules within a container, and placing a lid on the container to form a filter structure. Related structures are also disclosed.
    Type: Grant
    Filed: July 28, 2017
    Date of Patent: September 12, 2023
    Assignee: Seerstone LLC
    Inventor: Dallas B. Noyes
  • Patent number: 11731911
    Abstract: A porous material includes aggregate particles and a binding material. In the aggregate particles, oxide films containing cristobalite are provided on surfaces of particle bodies that are silicon carbide particles or silicon nitride particles. The binding material binds the aggregate particles together in a state where pores are provided therein. The porous material contains at least one of copper, calcium, and nickel as an ancillary component.
    Type: Grant
    Filed: March 19, 2019
    Date of Patent: August 22, 2023
    Assignee: NGK INSULATORS, LTD.
    Inventors: Mika Tsuboi, Yunie Izumi, Takahiro Tomita
  • Patent number: 11596929
    Abstract: Fischer-Tropsch process for the synthesis of hydrocarbons by bringing a feedstock including synthesis gas into contact with a catalyst prepared by the following: a porous support is brought into contact with a cobalt metal salt of which the melting point of the cobalt metal salt is between 30 and 150° C. for between 5 minutes and 5 hours, in order to form a solid mixture, the weight ratio of said cobalt metal salt to the porous oxide support being between 0.1 and 1; the solid mixture obtained is heated with stirring under atmospheric pressure at a temperature between the melting point of the cobalt metal salt and 200° C. for a period of time of between 30 minutes and 12 hours; the solid obtained is calcined at a temperature above 200° C. and below or equal to 1100° C.
    Type: Grant
    Filed: September 4, 2019
    Date of Patent: March 7, 2023
    Assignee: IFP Energies nouvelles
    Inventors: Elodie Tellier, Antoine Fecant, Eugenie Tavernier
  • Patent number: 11559795
    Abstract: A hydrogenolysis bimetallic supported catalyst comprising a first metal, a second metal, and a zeolitic support; wherein the first metal and the second metal are different; and wherein the first metal and the second metal can each independently be selected from the group consisting of iridium (Ir), platinum (Pt), rhodium (Rh), ruthenium (Ru), palladium (Pd), molybdenum (Mo), tungsten (W), nickel (Ni), and cobalt (Co).
    Type: Grant
    Filed: September 17, 2019
    Date of Patent: January 24, 2023
    Assignee: Sabic Global Technologies, B.V.
    Inventors: Prasanna Dasari, MyatNoeZin Myint, Katherine Barton, Neeta Kulkarni, Ashim Ghosh, Raul Velasco Pelaez, Dustin Fickel, Heng Shou
  • Patent number: 11292761
    Abstract: A method for directly producing methyl acetate and/or acetic acid from syngas, carried out in at least two reaction zones, including: feeding a raw material containing syngas into a first reaction zone to contact and react with a metal catalyst; allowing an obtained effluent to enter a second reaction zone directly or after the addition of carbon monoxide so as to contact and react with a solid acid catalyst; separating the obtained effluent to obtain product of acetate and/or acetic acid, and optionally returning a residual part to enter the first reaction zone and/or the second reaction zone to recycle the reaction. By the method above, the product selectivity of the product of methyl acetate or acetic acid is greater than 93%, and the quantity of methyl acetate and acetic acid may be adjusted according to processing.
    Type: Grant
    Filed: September 29, 2017
    Date of Patent: April 5, 2022
    Assignee: DALIAN INSTITUTE OF CHEMICAL PHYSICS, CHINESE ACADEMY OF SCIENCES
    Inventors: Hongchao Liu, Wenliang Zhu, Zhongmin Liu, Yong Liu, Shiping Liu, Fuli Wen, Youming Ni, Xiangang Ma
  • Patent number: 11208597
    Abstract: The invention relates to a catalyst containing an active cobalt phase, deposited on a support comprising alumina, silica or silica-alumina, said support also containing a mixed oxide phase containing cobalt and/or nickel, said catalyst having been prepared by introducing at least one hydrocarbon organic compound of formula CxHy. The invention also relates to the use thereof in the field of Fischer-Tropsch synthesis processes.
    Type: Grant
    Filed: September 6, 2017
    Date of Patent: December 28, 2021
    Assignee: IFP Energies nouvelles
    Inventors: Dominique Decottignies, Romain Chenevier, Antoine Fecant
  • Patent number: 11117843
    Abstract: The invention relates to a method for converting a gas into methane (CH4) which includes: a step of activating a catalytic material including praseodymium oxide (Pr6O11) associated with nickel oxide (NiO) and alumina (Al2O3), the respective proportions of which are, relative to the total mass of these three compounds: Pr6O11: 1 wt % to 20 wt %, NiO: 1 wt % to 20 wt %, and A12O3: 60 to 98 wt %; and a step of passing a gas including at least one carbon monoxide (CO) over the activated catalytic material.
    Type: Grant
    Filed: October 22, 2018
    Date of Patent: September 14, 2021
    Inventors: Arnaud Lahougue, Emmanuel Rohart, Gaëlle Gicquel, Sandra Capela, Yilmaz Kara, Stéphane Fortin, Myriam De Saint Jean
  • Patent number: 11020728
    Abstract: A catalyst containing an active phase comprising at least one metal of group VIIIB selected from cobalt, nickel, ruthenium and iron deposited on a support containing silica, alumina and at least one simple spinel MAl2O4 or mixed spinel MxM?(1-x)Al2O4) which is or is not partial, wherein M and M? are separate metals selected from the group formed by magnesium, copper, cobalt, nickel, tin, zinc, lithium, calcium, caesium, sodium, potassium, iron and manganese, and wherein x is between 0 and 1, the values 0 and 1 being themselves excluded, characterised in that said active phase further comprises boron, the boron content being between 0.001% and 0.5% by weight with respect to the total weight of the catalyst, the value 0.5 being itself excluded.
    Type: Grant
    Filed: February 22, 2016
    Date of Patent: June 1, 2021
    Assignee: IFP Energies Nouvelles
    Inventors: Romain Chenevier, Dominique Decottignies, Vincent Lecocq, Marie Velly
  • Patent number: 10981140
    Abstract: A catalytic reactor includes: a reaction-side flow channel in which a reaction fluid flows; a structured catalyst removably located in the reaction-side flow channel; and a protrusion formed in the structured catalyst or an inner surface of the reaction-side flow channel, having a height forming a clearance between the structured catalyst and the inner surface of the reaction-side flow channel.
    Type: Grant
    Filed: September 24, 2019
    Date of Patent: April 20, 2021
    Assignee: IHI CORPORATION
    Inventor: Hiroyuki Kamata
  • Patent number: 10774271
    Abstract: A unique process and catalyst is described that operates efficiently for the direct production of a high cetane diesel type fuel or diesel type blending stock from stochiometric mixtures of hydrogen and carbon monoxide. This invention allows for, but is not limited to, the economical and efficient production high quality diesel type fuels from small or distributed fuel production plants that have an annual production capacity of less than 10,000 barrels of product per day, by eliminating traditional wax upgrading processes. This catalytic process is ideal for distributed diesel fuel production plants such as gas to liquids production and other applications that require optimized economics based on supporting distributed feedstock resources.
    Type: Grant
    Filed: February 26, 2019
    Date of Patent: September 15, 2020
    Assignee: Greyrock Technologies, LLC
    Inventors: Robert Schuetzle, Dennis Schuetzle
  • Patent number: 10655069
    Abstract: A process for the synthesis of linear paraffinic hydrocarbons from a feed of carbon monoxide and dihydrogen in the presence of a catalyst of a mesoporous oxide matrix and a content by weight of the element cobalt of 0.5% to 60%, wherein the catalyst is prepared by a) mixing, in an aqueous or hydro-organic solvent, a molecular precursor containing cobalt and a molecular precursor of the mesoporous oxide matrix containing element X of silicon, aluminium, titanium, zirconium and or cerium; b) aerosol spray drying the mixture to form spherical liquid droplets; c) drying to obtain solid particles at a temperature of 10° C. to 300° C.; d) activation by a reduction treatment to form nanoparticles of cobalt with an oxidation state of 0.
    Type: Grant
    Filed: November 7, 2016
    Date of Patent: May 19, 2020
    Assignee: IFP Energies Nouvelles
    Inventors: Alexandra Chaumonnot, Antoine Fecant
  • Patent number: 10576444
    Abstract: A method for charging a catalyst into a reactor (40) comprising a separation loop (21), comprising the following steps: a) filling the reactor (40) with a solvent S1; b) filling the separation loop (21) with said solvent S1; c) causing said solvent S1 to move in the synthesis reactor (40) and the separation loop (21); d) heating the reactor (40) to a temperature of 100° C. or less; e) injecting an inert gas into the bottom of the reactor (40); f) mixing said catalyst with a solvent S2 in a vessel (30) in order to obtain a liquid/solid mixture; g) increasing the pressure in the vessel (30) then sending the liquid/solid mixture to the reactor (40); h) withdrawing said solvent S1 and/or S2.
    Type: Grant
    Filed: November 8, 2016
    Date of Patent: March 3, 2020
    Assignee: IFP Energies nouvelles
    Inventors: Regis Desgranges, Jean-Philippe Heraud, Jean-Christophe Viguie, Sebastien Boucher, Chiara Della Torre, Elsa Mignone
  • Patent number: 10563131
    Abstract: A process for the synthesis of linear paraffinic hydrocarbons from a feed comprising carbon monoxide and dihydrogen in the presence of a mesoporous oxide matrix and cobalt prepared by mixing, at least one molecular precursor of cobalt and at least one colloidal precursor of mesoporous oxide matrix and by silicon, aluminium, titanium, zirconium, cerium or mixtures thereof, dissolved in aqueous or hydro-organic solvent; spray drying the mixture obtained to form spherical liquid droplets; drying the droplets to obtain solid particles activating the solid particles by reduction to form nanoparticles of cobalt with an oxidation state of 0.
    Type: Grant
    Filed: November 7, 2016
    Date of Patent: February 18, 2020
    Assignee: IFP Energies nouvelles
    Inventors: Alexandra Chaumonnot, Antoine Fecant
  • Patent number: 10399061
    Abstract: The Fischer-Tropsch process can be used for the conversion of hydrocarbonaceous feed stocks into normally liquid and/or solid hydrocarbons. The feed stock (e.g. natural gas, associated gas and/or coal-bed methane, coal) is converted in a first step into a mixture of hydrogen and carbon monoxide (this mixture is often referred to as synthesis gas or syngas). The synthesis gas (or syngas) is then converted in one or more steps over a suitable catalyst at elevated temperature and pressure into paraffinic compounds ranging from methane to high molecular weight molecules comprising up to 200 carbon atoms, or, under particular circumstances, even more. The present invention relates to a catalyst, a method for manufacturing said catalyst. The present invention further relates to a catalyst obtainable by said method. The present invention further relates to a multi tubular reactor comprising said catalyst.
    Type: Grant
    Filed: March 19, 2015
    Date of Patent: September 3, 2019
    Assignee: SHELL OIL COMPANY
    Inventors: Abderrahmane Chettouf, Johan Peter Den Breejen, Ronald Jan Dogterom, Matthieu Simon Henri Fleys
  • Patent number: 9938468
    Abstract: A new method of producing fuel from biological oils and fats is provided, which comprises the following steps: (a) proceeding with a catalytic cracking-deoxygenation reaction for the biological oils and fats under heating in the presence of a cracking-deoxygenation catalyst; (b) mixing the product of step (a) with hydrogen gas; and (c) proceeding with a catalytic hydrodeoxygenation reaction for the mixture from step (b) under heating in the presence of a hydrodeoxygenation catalyst. By means of the method of the present invention, clean fuel produced by using biological oils and fats as raw materials is compatible with the fuel composition produced from crude oil refining.
    Type: Grant
    Filed: June 12, 2012
    Date of Patent: April 10, 2018
    Assignees: ECO ENVIRONMENTAL ENERGY RESEARCH INSTITUTE LIMITED, DALIAN UNIVERSITY OF TECHNOLOGY
    Inventors: Changhai Liang, Bin Xu, Philip Siu, Lei Wang, Xiao Chen, Zhengfeng Shao, Zihui Xiao
  • Patent number: 9908110
    Abstract: The invention relates to a method of preparing a supported catalyst, which method comprises the steps of; (i) providing a porous catalyst support comprising a framework having an internal pore structure comprising one or more pores which internal pore structure comprises a precipitant; (ii) contacting the catalyst support with a solution or colloidal suspension comprising a catalytically active metal such that, on contact with the precipitant, particles comprising the catalytically active metal are precipitated within the internal pore structure of the framework of the catalyst support. The invention also relates to supported catalysts made according to the above method, and to use of the catalysts in catalyzing chemical reactions, for example in the Fischer Tropsch synthesis of hydrocarbons.
    Type: Grant
    Filed: October 22, 2012
    Date of Patent: March 6, 2018
    Assignee: IGTL TECHNOLOGY LTD.
    Inventor: Richard Hyman
  • Patent number: 9748560
    Abstract: Disclosed is a negative electrode for an alkaline secondary battery, which can suppress elution of iron to improve the long-period storage property of the battery capacity even under conditions in which elution of iron in a substrate into an electrolyte solution tends to occur, and which can also suppress lowering of initial capacity and increase in internal resistance.
    Type: Grant
    Filed: November 8, 2016
    Date of Patent: August 29, 2017
    Assignee: GS Yuasa International Ltd.
    Inventors: Tadashi Kakeya, Manabu Kanemoto, Mitsuhiro Kodama
  • Patent number: 9707546
    Abstract: Catalyst compositions, methods of making catalysts, and methods of conducting Fischer-Tropsch (FT) reactions are described. It has been discovered that a combination of large crystallite size and high porosity results in catalysts and FT catalyst systems with high stability and low methane selectivity.
    Type: Grant
    Filed: July 16, 2015
    Date of Patent: July 18, 2017
    Assignee: Velocys Technologies, Ltd.
    Inventors: Laura Richard, Kai Jarosch, Heinz J. Robota, Daniele Leonarduzzi, Diarmid Roberts
  • Patent number: 9666877
    Abstract: A method of preparing catalytic materials comprising depositing platinum or non-platinum group metals, or alloys thereof on a porous oxide support.
    Type: Grant
    Filed: March 11, 2013
    Date of Patent: May 30, 2017
    Assignee: STC.UNM
    Inventors: Alexey Serov, Ulises A Martinez, Plamen B Atanassov
  • Patent number: 9580375
    Abstract: The invention relates to a continuous method for producing formic acid from CO2 and extracting the formic acid using compressed CO2.
    Type: Grant
    Filed: April 2, 2015
    Date of Patent: February 28, 2017
    Assignee: RHEINISCHE-WESTFÄLISCHE TECHNISCHE HOCHSCHULE AACHEN
    Inventors: Walter Leitner, Ulrich Hintermair, Sebastian Wesselbaum
  • Patent number: 9545620
    Abstract: The present invention relates to a catalyst composition comprising cobalt manganese oxide which is modified with silicon in the form of a hydrophilic silica, the catalyst further comprises at least one of lanthanum, phosphorus, Fe, Zr, and Zn, and optionally one or more basic elements selected from the group consisting of alkali metal, alkaline earth metal, and transition metal. Furthermore, a method for preparing the catalyst composition and a process for producing aliphatic and aromatic hydrocarbons using the catalyst composition are provided.
    Type: Grant
    Filed: June 25, 2013
    Date of Patent: January 17, 2017
    Assignee: SAUDI BASIC INDUSTRIES CORPORATION
    Inventors: Khalid Karim, Mohammed Al-Semahi, Asad Khan
  • Patent number: 9523040
    Abstract: The present disclosure relates to improvements in the design of Fischer-Tropsch catalysts comprising a support and cobalt on the support.
    Type: Grant
    Filed: June 30, 2016
    Date of Patent: December 20, 2016
    Assignee: Velocys Technologies Limited
    Inventors: Frank Daly, Laura Richard, Sreekala Rugmini
  • Patent number: 9525166
    Abstract: A negative electrode for an alkaline secondary battery includes a current collecting substrate having a substrate containing iron. The current collecting substrate does not have a conductive protecting layer, or has a conductive protecting layer having a thickness of 3 ?m or less or having defects, on the substrate. The negative electrode contains magnesium or a magnesium compound and a hydrogen storing alloy.
    Type: Grant
    Filed: July 27, 2012
    Date of Patent: December 20, 2016
    Assignee: GS Yuasa International Ltd.
    Inventors: Tadashi Kakeya, Manabu Kanemoto, Mitsuhiro Kodama
  • Patent number: 9446391
    Abstract: The invention relates to a process for producing a protected reduced supported metal catalyst powder, in particular catalysts used in a variety of chemical reactions, such as the hydrogenation of hydrocarbon compounds in petrochemical and oleochemical processes; the hydrogenation of unsaturated fats and oils, and unsaturated hydrocarbon resins; and in the Fischer Tropsch process. This invention also relates to a composition comprising said catalyst and a liquid. In accordance with the invention there is provided a process for preparing a protected, reduced metal catalyst on a support, wherein said supported catalyst is in the form of a powder, which process comprises contacting and mixing said supported catalyst with a liquid in an inert atmosphere and wherein the amount of liquid corresponds to up to five times the amount required for incipient wetness.
    Type: Grant
    Filed: December 14, 2012
    Date of Patent: September 20, 2016
    Assignee: BASF CORPORATION
    Inventors: Robert Johan Andreas Maria Terörde, Albertus Jacobus Sandee
  • Patent number: 9416067
    Abstract: The present invention relates to a catalyst composition comprising cobalt manganese oxide which is modified with lanthanum and/or phosphorus and optionally one or more basic elements selected from the group consisting of alkali metal, alkaline earth metal and transition metal. Furthermore, a method for preparing said catalyst composition and a process for producing aliphatic and aromatic hydrocarbons by Fischer-Tropsch synthesis using said catalyst composition is provided.
    Type: Grant
    Filed: December 15, 2011
    Date of Patent: August 16, 2016
    Assignee: Saudi Basic Industries Corporation
    Inventors: Khalid Karim, Saleh A. Al-Sayari
  • Patent number: 9259713
    Abstract: Preparation of a catalyst comprising at least one metal from group VIII said process comprising stabilization of an oxide support, by impregnation of said oxide support, rapid drying, calcination of impregnated and dried oxide support, stabilization stage being followed at least once by impregnation of stabilized oxide support, drying of stabilized and impregnated oxide support operating in a fluidized bed in the presence of a gas, said support being subjected to a temperature rise ramp of between 0.5 and 5° C/min to attain a temperature of between 50 and 170° C, the residence time of said support once the drying temperature is reached being between 20 and 180 min, and calcination of said dried impregnated stabilized oxide support.
    Type: Grant
    Filed: May 30, 2013
    Date of Patent: February 16, 2016
    Assignee: IFP Energies nouvelles
    Inventors: Sylvie Maury, Fabrice Diehl, Adrien Berliet, Joseph Lopez
  • Patent number: 9248435
    Abstract: A process for preparing a cobalt-containing hydrocarbon synthesis catalyst includes calcining an initial catalyst precursor comprising a catalyst support supporting a cobalt compound, by heat treating the initial catalyst precursor under non-reducing conditions in order to decompose the cobalt compound and/or to cause the cobalt compound to react with oxygen, thereby to obtain a calcined initial catalyst precursor. A cobalt compound is introduced onto and/or into the calcined initial catalyst precursor so that the calcined initial catalyst precursor supports this cobalt compound thereby obtaining a subsequent catalyst precursor. The subsequent catalyst precursor is directly subjected to reduction conditions to activate the subsequent catalyst precursor, thereby to obtain a cobalt-containing hydrocarbon synthesis catalyst.
    Type: Grant
    Filed: August 31, 2012
    Date of Patent: February 2, 2016
    Assignee: SASOL TECHNOLOGY (PROPRIETARY) LIMITED
    Inventor: Hendrik Van Rensburg
  • Patent number: 9249359
    Abstract: A method of preparing a Fischer-Tropsch catalyst for handling, storage, transport and deployment, including the steps of impregnating a porous support material with a source of cobalt, calcining the impregnated support material, activating the catalyst, and passivating the activated catalyst.
    Type: Grant
    Filed: July 15, 2011
    Date of Patent: February 2, 2016
    Assignee: GTL.F1 AG
    Inventors: Sigrid Eri, Erling Rytter, Rune Myrstan
  • Patent number: 9168515
    Abstract: The invention relates to a catalyst for selective synthesis of high-quality gasoline fractions from syngas and the preparation method of the catalyst. This catalyst consists of cobalt, a promoter and molecular sieve, wherein cobalt is presented in an amount of 1-30%, the promoter is represented in an amount of 0.01-5% and the balance is molecular sieve based on the weight of the catalyst. This catalyst provides superior selectivity for C5-C11 isoparaffins and relatively lower selectivity for wax-type hydrocarbons with more than 20 carbon atoms. Thereof, this catalyst can be used for the synthesis of high-quality gasoline and is good at preventing catalyst coking. Besides, the invention provides a preparation method of the catalyst.
    Type: Grant
    Filed: April 2, 2011
    Date of Patent: October 27, 2015
    Assignee: Wanhua Industrial Group Co., Ltd.
    Inventors: Ye Wang, Jincan Kang, Lei Zhang, Qinghong Zhang, Kang Cheng, Qingge Zhai, Jiansheng Ding, Weiqi Hua, Yinchuan Lou
  • Patent number: 9023899
    Abstract: Disclosed are hybrid Fischer-Tropsch catalysts containing cobalt deposited on hybrid supports. The hybrid supports contain an acidic zeolite component and a silica-containing material. It has been found that the use of the hybrid Fischer-Tropsch catalysts in synthesis gas conversion reactions results in high C5+ productivity, high CO conversion rates and low olefin formation.
    Type: Grant
    Filed: September 5, 2012
    Date of Patent: May 5, 2015
    Assignee: Chevron U.S.A. Inc.
    Inventors: Kandaswamy Jothimurugesan, Robert James Saxton
  • Patent number: 9023901
    Abstract: A synthesis gas conversion process and system are disclosed. Fresh syngas from a methane reformer is used as a sweep zone gas feed which is caused to flow across a water permselective membrane in a membrane reactor. The water permselective membrane is adjacent a synthesis gas conversion reaction zone in which synthesis gas is contacted with a catalyst and converted to effluent including water. Water is removed from the reaction zone through the membrane and passes out of the reactor with the sweep zone gas. The water is then removed from the sweep zone gas forming a modified gas feed which is fed to the reaction zone. The modified gas feed has a preferred H2/CO ratio to feed into the reaction zone.
    Type: Grant
    Filed: July 31, 2013
    Date of Patent: May 5, 2015
    Assignee: Chevron U.S.A. Inc.
    Inventors: Lixin You, Shabbir Husain, Christopher M. Chen
  • Patent number: 9023900
    Abstract: Disclosed is a process for converting a reactant composition comprising H2 and CO to a product comprising at least one aliphatic hydrocarbon having at least about 5 carbon atoms, the process comprising: flowing the reactant composition through a microchannel reactor in contact with a Fischer-Tropsch catalyst to convert the reactant composition to the product, the microchannel reactor comprising a plurality of process microchannels containing the catalyst; transferring heat from the process microchannels to a heat exchanger; and removing the product from the microchannel reactor; the process producing at least about 0.5 gram of aliphatic hydrocarbon having at least about 5 carbon atoms per gram of catalyst per hour; the selectivity to methane in the product being less than about 25%. Also disclosed is a supported catalyst comprising Co, and a microchannel reactor comprising at least one process microchannel and at least one adjacent heat exchange zone.
    Type: Grant
    Filed: February 16, 2012
    Date of Patent: May 5, 2015
    Assignee: Velocys, Inc.
    Inventors: Yong Wang, Anna Lee Tonkovich, Terry Mazanec, Francis P. Daly, Dave VanderWiel, Jianli Hu, Chunshe Cao, Charles Kibby, Xiaohong Li, Michael D. Briscoe, Nathan Gano, Ya-Huei Chin
  • Patent number: 9006298
    Abstract: The disclosed invention relates to a process for conducting a Fischer-Tropsch reaction, comprising flowing a reactant mixture comprising fresh synthesis gas and tail gas in a microchannel reactor in contact with a catalyst to form at least one hydrocarbon product, the catalyst being derived from a catalyst precursor comprising cobalt and a surface modified catalyst support.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: April 14, 2015
    Assignee: Velocys, Inc.
    Inventors: Stephen Claude LeViness, Francis Daly, Laura Richard, Sreekala Rugmini
  • Patent number: 8975304
    Abstract: A process for producing hydrocarbons and, optionally, oxygenates of hydrocarbons is provided. A synthesis gas comprises hydrogen, carbon monoxide and N-containing contaminants selected from the group consisting of HCN, NH3, NO, RXNH3-X, R1—CN and heterocyclic compounds containing at least one nitrogen atom as a ring member of a heterocyclic ring of the heterocyclic compound. The N-containing contaminants constitute, in total, at least 100 vppb but less than 1 000 000 vppb of the synthesis gas. The synthesis gas is contacted at an elevated temperature and an elevated pressure, with a particulate supported Fischer-Tropsch synthesis catalyst. The catalyst comprises a catalyst support, Co in catalytically active form supported on the catalyst support, and a dopant selected from the group consisting of platinum (Pt), palladium (Pd), ruthenium (Ru) and/or rhenium (Re). The dopant level is expressed by a formula. Hydrocarbons and, optionally, oxygenates of hydrocarbons are obtained.
    Type: Grant
    Filed: September 23, 2010
    Date of Patent: March 10, 2015
    Assignee: Sasol Technology (Proprietary) Limited
    Inventors: Jacobus Lucas Visagie, Herman Preston, Abdool Muthalib Saib
  • Patent number: 8952076
    Abstract: A method of producing an alumina-supported catalyst for use in a Fischer-Tropsch synthesis reaction, which comprises: calcining an initial ?-alumina support material at a temperature of at least 550° C. to produce a modified alumina support material; impregnating the modified alumina support material with a source cobalt; calcining the impregnated support material at a temperature of 700° C. to 1200° C., and activating the catalyst.
    Type: Grant
    Filed: October 20, 2009
    Date of Patent: February 10, 2015
    Assignee: Statoil ASA
    Inventors: Erling Rytter, Torild Hulsund Skagseth, Hanne Wigum, Nonyameko Sincadu
  • Publication number: 20150031922
    Abstract: The present invention describes a process and catalysts for the conversion of a light hydrocarbon and carbon dioxide input stream into high quality syngas with the subsequent conversion of the syngas into fuels or chemicals. In one aspect, the present invention provides an efficient, solid solution catalyst for the production of a carbon containing gas from carbon dioxide and light hydrocarbons. The catalyst comprises a single transition metal, and the transition metal is nickel.
    Type: Application
    Filed: July 16, 2014
    Publication date: January 29, 2015
    Inventors: Robert Schuetzle, Dennis Schuetzle
  • Patent number: 8940802
    Abstract: A method is described for optimizing the operation of a reaction section for the synthesis of hydrocarbons from a feed comprising synthesis gas, operated in the presence of a catalyst comprising cobalt, said method comprising the following steps: a) determining the theoretical partial pressure of CO in the reaction section; b) optionally, adjusting the partial pressure of CO determined in step a) to a value of 4 bar or higher; c) determining a new value for the theoretical partial pressure of CO in the reaction section.
    Type: Grant
    Filed: May 18, 2010
    Date of Patent: January 27, 2015
    Assignees: ENI S.p.A., IFP Energies Nouvelles
    Inventors: Marie Claire Marion, Andrea Tasso, Ugo Cornaro
  • Publication number: 20150018438
    Abstract: The present invention relates to: a catalyst activation method for Fischer-Tropsch synthesis; a catalyst regeneration method for Fischer-Tropsch synthesis; and a method for producing a liquid or solid hydrocarbon by using the Fischer-Tropsch synthesis reaction. The temperatures required for a metal carbide producing and activating reaction is markedly lower than existing catalyst activation temperatures, and the catalyst can be activated under conditions that are the same as Fischer-Tropsch synthesis reaction conditions, and thus there is no need for separate reduction equipment in the reactor, and a Fischer-Tropsch synthesis catalyst which has been used for a long time can be regenerated within the reactor without the catalyst being isolated or extracted from the reactor.
    Type: Application
    Filed: March 7, 2013
    Publication date: January 15, 2015
    Inventors: Kyoung Su Ha, Geun Jae Kwak, Jae Hoon Jung, Joo Young Cheon, Min Hee Woo, Yun Jo Lee, Ki Won Jun
  • Publication number: 20150018201
    Abstract: The invention is directed to a process for producing carbon nanofibers and/or carbon nanotubes, which process comprises pyrolysing a particulate cellulosic and/or carbohydrate substrate that has been impregnated with a compound of an element or elements, the metal or alloy, respectively, of which is capable of forming carbides, in a substantially oxygen free, volatile silicon compound containing atmosphere, optionally in the presence of a carbon compound.
    Type: Application
    Filed: September 12, 2014
    Publication date: January 15, 2015
    Applicant: BASF CORPROATION
    Inventors: Jacobus Hoekstra, John Wilhelm Jenneskens
  • Patent number: 8916491
    Abstract: The present invention relates to a process for producing a catalyst for carrying out methanation reactions. The production of the catalyst is based on contacting of a hydrotalcite-comprising starting material with a fusible metal salt. The compounds brought into contact with one another are intimately mixed, thermally treated so that the metal salt fraction melts and subsequently subjected to a low-temperature calcination step and a high-temperature calcination step. The metal salt melt comprises at least one metal selected from the group consisting of K, La, Fe, Co, Ni, Cu and Ce, preferably Ni. The metal salt melt more preferably comprises/contains nickel nitrate hexahydrate. The hydrotalcite-comprising starting material is preferably hydrotalcite or a hydrotalcite-like compound as starting material, and the hydrotalcite-comprising starting material preferably comprises magnesium and aluminum as metal species.
    Type: Grant
    Filed: November 7, 2012
    Date of Patent: December 23, 2014
    Assignee: BASF SE
    Inventors: Claudia Querner, Andrian Milanov, Stephan Schunk, Andreas Strasser, Guido Wasserschaff, Thomas Roussiere
  • Patent number: 8912240
    Abstract: This invention relates to a process for making methanol and ethanol from carbon dioxide and hydrogen. The process includes contacting a mixture of carbon dioxide and hydrogen with a catalyst system containing a ruthenium compound—and optionally, a chloride or bromide-containing compound—dispersed in a low-melting tetraorganophosphonium chloride or bromide salt under conditions effective to produce methanol and ethanol. The invention also relates to a process for making methanol and ethanol from carbon monoxide and water using the same catalyst system.
    Type: Grant
    Filed: February 22, 2013
    Date of Patent: December 16, 2014
    Assignee: Eastman Chemical Company
    Inventors: Jan Hendrik Blank, David John Cole-Hamilton, Robert Thomas Hembre, James Allen Ponasik, Jr.
  • Patent number: 8895631
    Abstract: A Fischer-Tropsch process including the steps of providing a reactor having a substrate element with a surface and a plurality of elongated micro-structures of catalyst material attached to the substrate surface The catalyst material includes at least one of cobalt, iron, or ruthenium and the micro-structures have a width of less than about 1 um and a length at least five times the width. A carbon compound and hydrogen are injected into the reactor such that at least a portion of the carbon compound and hydrogen contact the catalyst material. The carbon compound and hydrogen are reacted with the catalyst at a temperature between about 150° F. and about 400° F.
    Type: Grant
    Filed: January 9, 2014
    Date of Patent: November 25, 2014
    Assignee: Louisiana Tech University Research Foundation; a division of Louisiana Tech University Foundation, Inc.
    Inventors: Chester Wilson, John McDonald, Joshua Brown
  • Publication number: 20140343175
    Abstract: Disclosed are a process and a system for synthesis gas conversion. The process includes contacting a synthesis gas feed of hydrogen and carbon monoxide having a H2/CO ratio from 0.5 to 3.0 with a hybrid catalyst of particles having a particle size from 50 to 500 ?m and having at least one zeolite and a Fischer-Tropsch component wherein the ratio of zeolite to Fischer-Tropsch component is from 0.1:1 to 30:1 and the hybrid catalyst includes from 0.5 to 40 wt % Fischer-Tropsch component. The process is conducted in a compact heat exchange reactor having a set of reaction passages disposed between a synthesis gas feed header and a products header and a set of coolant passages disposed between a coolant inlet header and a coolant outlet header. The set of coolant passages conducts a coolant therethrough, and the set of reaction passages contains the hybrid catalyst therein and conducts synthesis gas and reaction products therethrough. The process is conducted at a temperature from 200 to 2800° C.
    Type: Application
    Filed: March 19, 2014
    Publication date: November 20, 2014
    Applicant: Chevron U.S.A. Inc.
    Inventors: Robert James Saxton, JR., Kandaswamy Jothimurugesan, Charles Leonard Kibby
  • Patent number: 8883866
    Abstract: A method for continuous production of hydrocarbons from synthesis gas in the presence of a cobalt-based catalyst which comprises a step of providing synthesis gas from a source (1) of synthesis gas in a Fischer-Tropsch synthesis reactor (4). The method also includes the following steps: a) conditioning of the catalyst in reduced state in a conditioning reactor (2) by contact with a flow of reducing gas from a synthesis gas source supplying the synthesis reactor, the reducing conditioning gas comprising carbon monoxide (CO) or a mixture comprising hydrogen (H2) and carbon monoxide (CO), the H2/CO molar ratio of which is between 0.1 and 0.9, at a temperature between 200 and 500° C., and a total pressure between 0.1 and 5 MPa and under a gas flow between 1 and 20 NI/h/g of catalyst to be treated, b) supply of reduced catalyst conditioned in step a) to the synthesis reactor (4).
    Type: Grant
    Filed: December 12, 2012
    Date of Patent: November 11, 2014
    Assignee: IFP Energies Nouvelles
    Inventors: Marie-Claire Marion, Fabrice Diehl, Francois Hugues
  • Publication number: 20140323601
    Abstract: The present invention is directed to a catalyst suitable for catalyzing a Fischer-Tropsch reaction, said catalyst comprising cobalt metal supported on zinc-oxide and having the following particle size distribution by volume: <10% having a particle size below 1 micron, 70-99% having a particle size between 1 and 5 micron, and <20% having a particle size above 5 micron.
    Type: Application
    Filed: July 6, 2014
    Publication date: October 30, 2014
    Applicant: BASF Corproation
    Inventors: Tjalling Rekker, Cornelis Roeland Baijense
  • Patent number: 8859631
    Abstract: A process is described for the conversion of synthesis gas into hydrocarbons including the steps of; (i) passing a synthesis gas comprising hydrogen and carbon monoxide over a cobalt catalyst at elevated temperature and pressure to produce a first reaction product mixture comprising hydrocarbons, steam, carbon monoxide and hydrogen, (ii) condensing and separating water from the first reaction product mixture to produce a de-watered first reaction product mixture, (iii) passing the de-watered first reaction product mixture over a supported ruthenium catalyst at elevated temperature and pressure to produce a second reaction product mixture containing hydrocarbons, and (iv) recovering the hydrocarbons from the second reaction product mixture.
    Type: Grant
    Filed: December 16, 2010
    Date of Patent: October 14, 2014
    Assignee: Johnson Matthey PLC
    Inventor: Mark McKenna
  • Publication number: 20140296357
    Abstract: Provided are a support for supporting a metal, a metal-supported catalyst, a methanation reaction apparatus, and a method relating thereto that realize effective methanation of carbon monoxide. The support for supporting a metal includes a carbonized material obtained by carbonizing raw materials containing an organic substance and a metal, in which the support is used for supporting a metal that exhibits a catalytic activity for a methanation reaction of carbon monoxide. The metal-supported catalyst includes: a support formed of a carbonized material obtained by carbonizing raw materials containing an organic substance and a metal; and a metal that exhibits a catalytic activity for a methanation reaction of carbon monoxide, the metal being supported on the support.
    Type: Application
    Filed: November 1, 2012
    Publication date: October 2, 2014
    Applicant: National University Corporation gunma University
    Inventors: Jun-ichi Ozaki, Hiroki Takahashi, Takuya Takahashi, Naokatsu Kannari, Rieko Kobayashi, Naoto Saito