With Other Type Crimping Or Texturing Patents (Class 57/351)
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Publication number: 20130059495Abstract: An article comprising a yarn; wherein said yarn comprises: (a) a plurality of bulked continuous filaments; (b) a denier of about 200 to 2000; (c) a denier per filament of about 1 to about 20; and (d) a tenacity of about 2.0 to about 7.0 grams per denier; wherein said yarn is interlaced.Type: ApplicationFiled: August 31, 2012Publication date: March 7, 2013Applicant: INVISTA North America S.a r.l.Inventors: David S. DEMPSTER, Allen W. Mortimer, Todd C. Barnes
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Publication number: 20130037163Abstract: A bulked yarn comprising a bulked single spun yarn obtainable from a composite twisted yarn in which a single spun yarn and a water-soluble yarn together in a direction opposite to the twisting direction of the single spun yarn by dissolving and removing the water-soluble yarn in a hydrophilic solvent from the composite twisted yarn is prepared. When the bulked yarn with a length of 100 cm is hung down in a state where both ends of the yarn are fixed at a distance of 10 cm from each other in a direction perpendicular to the direction of gravitational force, twisting does not occur or an average value of the distances from the uppermost end of a twisting section to the first and second fixed ends of the yarn is 30 cm or more. The bulked yarn has excellent texture, lightweight properties, and anti-pilling properties, as well as excellent weaving and knitting properties and productivity.Type: ApplicationFiled: April 20, 2011Publication date: February 14, 2013Applicants: ASANO NENSHI CO LTD, KURARAY TRADING CO LTDInventors: Koichi Teshima, Masami Asano
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Patent number: 8021584Abstract: Blending of thermoplastic polyester with fiber-forming polyamide in the production of melt-colored melt-spun fibers results in improved color strength and aesthetics, and dimensional stability.Type: GrantFiled: January 23, 2004Date of Patent: September 20, 2011Assignee: Universal Fibers, Inc.Inventors: Matthew B. Studholme, Arthur Roth, Jr., Brendan Francis McSheehy, Jr.
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Publication number: 20090320435Abstract: The invention relates to a fiber strand (10) for an implantable supporting body (100) comprising at least two individual fibers (12). The at least two individual fibers (12) are each shorter in their longitudinal extent than the longitudinal extent (14) of the fiber strand, and in their transverse extent they are each thinner than the transverse extent (16) of the fiber strand.Type: ApplicationFiled: June 9, 2009Publication date: December 31, 2009Inventors: Torben Bertsch, Heinz Muller
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Patent number: 7155893Abstract: The present invention relates to a method for producing a heat-resistant crimped yarn comprising: twisting yarn of a heat-resistant high functional fiber; twist-setting this twisted yarn by heat treatment; and untwisting this twist-set yarn, wherein a snarl value of the twist-set yarn is not more than 6.5.Type: GrantFiled: September 13, 2001Date of Patent: January 2, 2007Assignees: Du Pont-Toray Co., Ltd., Tokai Senko K.K.Inventors: Takeshi Hatano, Kazuhiko Kosuge, Mitsuhiko Tanahashi, Iori Nakabayashi, Taku Konaka, Takahiro Ito, Minoru Yamada
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Patent number: 6861480Abstract: An acid dye stain-resistant fiber-forming polyamide composition comprising a fiber-forming polyamide and a reagent, at least a portion of which associates with free acid dye sites in the polyamide, thereby disabling the acid dye sites in fibers formed from the composition from taking up acid dye stains; a masterbatch concentrate for addition to a fiber-forming polyamide to form an acid dye stain-resistant fiber-forming polyamide composition comprising a carrier compatible with the fiber-forming polyamide combined with an amount of the above reagent in excess of that desired in the acid dye stain-resistant fiber-forming polyamide; as well as fibers and articles of manufacture prepared therefrom.Type: GrantFiled: February 5, 2004Date of Patent: March 1, 2005Assignee: Prisma Fibers, Inc.Inventor: Matthew Benjamin Studholme
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Patent number: 6753385Abstract: An acid dye stain-resistant fiber-forming polyamide composition comprising a fiber-forming polyamide and a reagent, at least a portion of which associates with free acid dye sites in the polyamide, thereby disabling the acid dye sites in fibers formed from the composition from taking up acid dye stains; a masterbatch concentrate for addition to a fiber-forming polyamide to form an acid dye stain-resistant fiber-forming polyamide composition comprising a carrier compatible with the fiber-forming polyamide combined with an amount of the above reagent in excess of that desired in the acid dye stain-resistant fiber-forming polyamide; as well as fibers and articles of manufacture prepared therefrom.Type: GrantFiled: January 31, 2003Date of Patent: June 22, 2004Assignee: Prisma Fibers, Inc.Inventor: Matthew Benjamin Studholme
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Publication number: 20040016221Abstract: The present invention related to a method for producing a heat-resistant crimped yarn comprising twisting yarn of a heat-resistant high functional fiber, twist-setting the twisted yarn by heat treatment and untwisting the twist-set yarn, wherein a snarl value of the twist-set yarn is not more than 6.5, and provides a method for producing a heat-resistant crimped yarn which is practical in point of the productivity, the necessary equipment and the production costs. The present invention related to a method for producing a heat-resistant crimped yarn comprising twisting yarn of a heat-resistant high functional fiber, twist-setting the twisted yarn by heat treatment and untwisting the twist-set yarn, wherein a snarl value of the twist-set yarn is not more than 6.5%, and provides a method for producing a heat-resistant crimped yarn comprising which is practical in point of the productivity, the necessary equipment and the production costs.Type: ApplicationFiled: August 6, 2003Publication date: January 29, 2004Inventors: Takeshi Hatano, Kazuhiko Kosuge, Mitsuhiko Tanahashi, Iori Nakabayashi, Taku Konaka, Takahiro Ito, Minoru Yamada
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Patent number: 6680018Abstract: A method of producing a stain-resistant and soil-resistant polyamide yarn comprises the steps of (a) melt compounding a sulfonated aromatic acid with a thermoplastic polyester or polyamide carrier resin to form a concentrate; (b) adding said concentrate to a fiber-forming polyamide to form a fiber-forming polyamide composition; (c) melt extrusion spinning said fiber-forming polyamide composition to form a yarn; and (d) drawing said yarn.Type: GrantFiled: April 30, 2002Date of Patent: January 20, 2004Assignee: Prisma Fibers, Inc.Inventor: Matthew B. Studholme
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Patent number: 6609277Abstract: There is put forward a method for texturing thermoplastic yarns with which the thread before the provision of texture is brought to the necessary texturing temperature (T2) and during the actual texturing provision is cooled to a setting temperature (T23). The heating to the texturing temperature (T2) is effected in two steps. The actual texturing line (24) is provided with an active cooling, by which means the yarn is actively cooled to a setting temperature.Type: GrantFiled: March 2, 2001Date of Patent: August 26, 2003Assignee: Retech AktiengesellschaftInventors: Markus Jaggi, Heinz Von Arx
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Patent number: 6537475Abstract: An acid dye stain-resistant fiber-forming polyamide composition comprising a fiber-forming polyamide and a reagent, at least a portion of which associates with free acid dye sites in the polyamide, thereby disabling the acid dye sites in fibers formed from the composition from taking up acid dye stains; a masterbatch concentrate for addition to a fiber-forming polyamide to form an acid dye stain-resistant fiber-forming polyamide composition comprising a carrier compatible with the fiber-forming polyamide combined with an amount of the above reagent in excess of that desired in the acid dye stain-resistant fiber-forming polyamide; as well as fibers and articles of manufacture prepared therefrom.Type: GrantFiled: August 31, 1995Date of Patent: March 25, 2003Assignee: Prisma Fibers, Inc.Inventor: Matthew Benjamin Studholme
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Patent number: 6430911Abstract: A yarn texturing machine for texturing a plurality of thermoplastic yarns, each in a processing station. The yarns are guided and advanced in each processing station by a plurality of feed systems. One of the feed systems is mounted on a movable slide, and the slide is guided by means of a slide element along a guide rail and moved by means of a linear drive between a servicing position and an operating position. For a transfer of force, the slide element connects to a drive via a cable line extending along the guide rail.Type: GrantFiled: June 8, 2000Date of Patent: August 13, 2002Assignee: Barmag, AGInventors: Klemens Jaschke, Andreas Schulz, Dietrich Berges
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Patent number: 6349532Abstract: A method and apparatus for producing a combined textile yarn comprising two yarn components that are false twisted to different twist levels and then combined to form a combined textile yarn. The yarn components may be twisted in the same or opposing directions, and may be drawn simultaneously with twisting to differing draw ratios before being combined.Type: GrantFiled: May 28, 1999Date of Patent: February 26, 2002Assignee: Rieter Scragg LimitedInventor: Geoffrey Naylor
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Patent number: 6345491Abstract: An apparatus for inserting twist into a moving strand, including a first body including an orifice extending therethrough for permitting passage of a moving yarn. An air channel extends therethrough and communicates with the orifice. The air channel communicates with the orifice at a tangentially-offset angle to the path of the yarn through the orifice to create a cyclonic air circulation pattern in the orifice to insert a predetermined direction of twist into the yarn as the yarn passes through the orifice. The first body is adapted for being inverted relative to, and placed in overlying registration with, a second like body whereby the air channel of the first body inserts one predetermined direction of twist into the yarn and the air channel of the second body inserts another predetermined direction of twist into the yarn.Type: GrantFiled: April 14, 2000Date of Patent: February 12, 2002Assignee: Belmont Textile Machinery Co., Inc.Inventors: Kevin E. Moran, Kurt Willy Niederer, Robert Edward Taylor, Ralph Samuel Jenkins, Jeffrey Todd Rhyne
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Patent number: 6195975Abstract: A process of producing an assembled yarn, including the steps of providing two or more yarns moving downstream from a supply to a take-up, inserting alternating-direction zones of twist into at least one of the yarns, the at least one yarn having an area of zero twist between said alternating direction zones of twist, combining the at least two yarns to form a single, integrated yarn strand, and intermittently exposing the yarn strand to an air blast to create a zone of intermingled yarns at spaced-apart points along the length of the yarn strand to prevent torsional movement of one yarn relative to the other yarn. According to one preferred embodiment of the invention, the step of exposing the yarn strand to an air blast includes the step of intermingling the yarns at the areas of zero twist.Type: GrantFiled: June 8, 1999Date of Patent: March 6, 2001Assignee: Belmont Textile Machinery Co., Inc.Inventors: Edward Lowe Hand, Kurt Willy Niederer, Robert Edward Taylor, Ralph Samuel Jenkins, Jeffrey Todd Rhyne
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Patent number: 6192667Abstract: The inventive arrangement of bundles of fibrils in a part of a spin draw texturizing or draw texturizing machine presents a fan-type arrangement of these bundles of fibrils in which preferentially the longitudinal axes of the texturizing nozzles taking up the bundles of fibrils extend coaxially with a connecting line extending from a delivery point on a draw roll to the outlet of each individual texturizing nozzle.Type: GrantFiled: December 21, 1998Date of Patent: February 27, 2001Assignee: Maschinenfabrick Rieter AGInventor: Armin Wirz
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Patent number: 6109016Abstract: The low-shrinkage hybrid yarns comprise reinforcing filaments and matrix filaments composed of thermoplastic polymers having a lower melting point than the melting or decomposition point of the reinforcing filaments. The yarns are characterized by a 160.degree. C. hot air shrinkage of not more than 2% and a 200.degree. C. hot air shrinkage of not more than 5%. A process for producing these hybrid yarns includes the steps of feeding yarn strands moving at different speeds into an entangling jet, heating a matrix feed yarn during the feeding thereof into the entangling jet, entangling the feed yarn strands, and taking off the strands with or without shrinkage and additional heating.Type: GrantFiled: October 15, 1998Date of Patent: August 29, 2000Assignee: Hoechst Trevira GmbH & Co. KGInventor: Josef Geirhos
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Patent number: 6109015Abstract: In a method of producing poly(trimethylene terephthalate) yarn from PTT chip which has been extruded through a spinneret into filaments and coated, the coated filaments are passed between an unheated feed roll and a tension roll to tension them without causing permanent stretching, and then are passed from the tension roll to a heated draw roll to draw the filaments in a single draw step to a draw ratio of 1.25 to 4.0 and to heat them to a temperature between their glass transition temperature and their crystallization temperature.Type: GrantFiled: July 7, 1998Date of Patent: August 29, 2000Assignee: Prisma Fibers, Inc.Inventors: Milton K. Roark, Matthew B. Studholme
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Patent number: 6076345Abstract: A method is provided for producing a yarn from at least two individual yarn components having different physical characteristics so that the produced yarn has a desired visual effect. The method includes continuously supplying at least one yarn component in the form of a bundle of continuous filaments and individually treating the bundle of continuous filaments in a treating stage. The treated bundle of continuous filaments is then conveyed to a collective compacting stage. At least one other yarn component is supplied from a spinning beam or a bobbin directly to the collecting compacting stage and the bundle of continuous filaments and at least one other yarn component are compacted collectively in a collective compacting device.Type: GrantFiled: February 26, 1998Date of Patent: June 20, 2000Assignee: Maschinenfabrik Rieter AGInventors: Hans-Joachim Weiss, Jorg Maier, Werner Nabulon
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Patent number: 6041587Abstract: A machine for making a mixed yarn by combining two false-twist textured yarns is disclosed. The machine comprises drawing systems (3A, 3B; 8A, 8B) arranged on either side of the texturing area and mounted alternately on two separately controlled parallel, shafts, and heat treatment units (5A, 5B) located in the false twisting area and having a temperature controlled by two mutually separated systems. The false-twist spindles (7) are power spindles with a speed that may be varied to suit each kind of yarn. The machine comprises joining device (9) for interlacing two yarns from two different texturing positions, the device being arranged, when seen from the front, between the positions so that the two yarns (2A, 2B) follow identical paths before being joined.Type: GrantFiled: June 12, 1998Date of Patent: March 28, 2000Assignee: ICBT YarnInventors: Carlos Matas Gabalda, Jean-Claude Dupeuble
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Patent number: 6038847Abstract: A process for manufacturing different shrinkage micro-fiber texture yarn which uses a blend of micro-fiber yarn having a boil-off shrinkage lower than 10% and a low crimped filament having a boil-off shrinkage higher than 15%. The different shrinkage micro-fiber texture yarn is made by false twisting and drawing the micro-fiber, combining the micro-fiber with the low crimped filament and then intermingling the yarns together by using an air-tangling jet.Type: GrantFiled: August 27, 1998Date of Patent: March 21, 2000Assignee: Nan Ya Plastics CorporationInventor: Zo-Chun Jen
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Patent number: 5996328Abstract: Individual differently colored or colorable feed filament ends are withdrawn from respective creel-mounted packages and passed through a separation guide. The separation guide serves to "normalize" the filament end-to-end positions and tensions. That is, the separation guide will cause the individual feed ends to be in specific predetermined positions relative to the other feed ends regardless of the position of the package on the creel. In addition, the separation guide will effectively cause a short length of each feed end to be parallel to, and separated by a substantially uniform distance from, corresponding lengths of the other feed ends. This parallel alignment of individual end lengths and the substantially uniform filament end-to-end positioning thereby imparts substantially uniform tensions on the feed ends while substantially maintaining their respective positions in the combined yarn product relative to one another.Type: GrantFiled: October 22, 1997Date of Patent: December 7, 1999Assignee: BASF CoporationInventors: Willis M. King, Melvin R. Thompson, Andrew M. Coons, III, Myles W. Sterling, Leroy Boseman, Donald E. Wright
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Patent number: 5839265Abstract: A cooling device for a false twisting machine having a fixed wall member 16 and movable wall members 18a and 18b which have faced side surfaces between which yarn treatment passageways 19a and 19b are formed. The facing side surfaces are formed with yarn contacting portions 16a1 and 16b1 and 18a-1 and 18b-1, which are spaced along the direction of the running of the yarn in the yarn treatment passageways. The arrangement of the yarn contacting portions are such that contact with the yarn occurs alternately between the fixed wall member 16 and movable wall members 18a and 18b. A sucking duct 14 is opened to the yarn treatment passageways 19a and 19b to generate flows of fluid transverse to the running direction of the yarn in the passageways 19a and 19b.Type: GrantFiled: May 29, 1997Date of Patent: November 24, 1998Assignee: Toray Engineering Co., Ltd.Inventors: Jun Takagi, Misao Kashiwagi, Nobuhiro Koizumi
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Patent number: 5802836Abstract: A method of making yarn comprises feeding at least two drawn, continuous filament starting yarns (18, 19), of which at least one is a multifilament yarn, together to an intermingling device (21) to form a single bulked thread of which the filaments of the starting yarns are intermingled and looped, and applying a bulk-reducing treatment to the bulked thread (27), characterized in that the starting yarns are fed to the intermingling device with substantially equal overfeed.Type: GrantFiled: July 8, 1996Date of Patent: September 8, 1998Assignee: J. & P. Coats, LimitedInventors: William Wingate Curran, John Aitken
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Patent number: 5794427Abstract: A process of making a low-shrinkage, air-textured yarn, in particular sewing yarn, of synthetic, pre-oriented polymer multifilaments, includes the steps of drawing multifilaments in the form of a single strand at a temperature of about 180.degree. to 230.degree. C. by a factor of 1.6 to 2.5, air-texturing the drawn strand at a rate of overfeed of 1.03 to 1.20 to form a single-strand raw yarn, feeding the raw yarn to a fluffing zone of predetermined length at a rate of overfeed of 1.003 to 1.025, winding the fluffy raw yarn at slightest possible tension, reeling off and twisting the wound raw yarn, and treating the twisted raw yarn at a temperature of 125.degree. to 135.degree. C. over 1 to 3 hours in a dyeing unit, and, optionally, dyeing the raw yarn. The process is equally applicable for making plied yarns.Type: GrantFiled: July 3, 1997Date of Patent: August 18, 1998Assignee: Madeira Garnfabrik Rudolf Schmidt KGInventors: Franco Cavedon, Hartmut Ritter, Martin Lohe
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Patent number: 5780099Abstract: A process for manufacturing a continuous dental floss brush comprising alternating portions of thread sections which do not stretch significantly under tension and brush sections which stretch under slight tension, includes the step of coating at least the thread sections of a reverse twisted high tenacity nylon yarn with a solution of polymer in a volatile solvent, the polymer being selected from the group consisting of nylon, polyurethane and mixtures thereof. The thread sections of the yarn are thereafter heated to vaporize solvent therefrom while the yarn is maintained under a tension of from 0.15 to 1N. In the humidifier assembly, having a housing which defines a humidifier zone, the brush sections of the yarn are exposed to a mixture of steam and gas, the steam and gas mixture having a temperature of from 130.degree. C.Type: GrantFiled: July 9, 1996Date of Patent: July 14, 1998Assignee: Gillette Canada, Inc.Inventors: Sean G. Gilligan, Dermot T. Freeman, Larry J. Oliphant, Jeffrey S. Meessmann, Patrick J. Hanley, Gerald S. Szczech
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Patent number: 5775087Abstract: Process of manufacturing a collage yarn from at least two different colored synthetic multifilament yarn. At least two bobbins of different colored multifilament, synthetic yarn, is supplied to commingling air jet. A true twist is provided to each of the yarns as they are being supplied to the commingling jets. Compressed air is supplied to the commingling jets to commingle the yarns into a collage yarn and then the collage yarn is taken up by a take-up roll.Type: GrantFiled: May 6, 1997Date of Patent: July 7, 1998Assignee: Milliken Research CorporationInventor: Andre'M. Goineau
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Patent number: 5755086Abstract: A machine unit through which a thread is guided includes a drafting unit comprised of double godets, a texturing unit, a relax unit comprising double rollers, and a winding device. The drafting unit and the relax unit are arranged at an angle of less than 90.degree. to a reference plane, while the winding device is arranged at an angle (.delta.) of essentially 90.degree. to the reference plane. Furthermore, an operator's working position is provided, from which the aforementioned arrangement of the drafting unit and relax unit relative to the winding device is accessible.Type: GrantFiled: November 24, 1995Date of Patent: May 26, 1998Assignee: Maschinenfabrik Rieter AGInventors: Rudolf Halbheer, Werner Flachmuller
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Patent number: 5651244Abstract: The ring spinning method drafts a silver in a multi-stage drafting system where the silver acquires a total draft in a range of from 60 to 150-fold. Following outlet from the last nip of the drafting system, the drafted silver is conveyed without drafting over a guide path in which the fiber band is condensed to form a compact fiber strand of not more than 2.5 millimeters width and preferably less than 15 millimeter in width. At the end of the guide path, the fiber strand passes through a twist inhibiting nip between two rollers and is then passed by twist distribution to a ring spinning device. The yarn produced possesses a high quality with respect to hairiness and neps.Type: GrantFiled: June 7, 1995Date of Patent: July 29, 1997Assignee: Rieter Machine Works, Ltd.Inventors: Angelo Lucca, Herbert Stalder
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Patent number: 5632139Abstract: An apparatus and method of using the same are presented for commingling synthetic multifilament yarns such as polyester or the like. The apparatus includes a pair of spaced apart fluid jets which direct air at an acute angle from different directions to the moving yarn to distort and mesh the filaments. The first fluid jet is directed in a forward direction (with the yarn travel) whereas the second jet is in a reverse or opposing direction to the yarn path. The method utilizes compressed air and a high velocity yarn to form nips therealong at approximately 10 to 14 millimeter spacings to create a commingled yarn which is cohesive for use on high speed looms and for other operations.Type: GrantFiled: April 3, 1996Date of Patent: May 27, 1997Assignee: Southridge CorporationInventor: John E. Tate
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Patent number: 5622734Abstract: Disclosed is a process for producing a crimp-bonded fibrous cellulosic laminate. The process includes the steps of: 1) providing at least two superposed plies of a fibrous cellulosic material; 2) passing the superposed plies through a crimp roll arrangement including a rotating crimp element and a rotating anvil element; and 3) applying a pressure load against the rotating elements sufficient to crimp bond the fibrous cellulosic material plies into a laminate. The crimp element has protruding members configured in a discontinuous pattern aligned on an axis that is parallel to the cross-machine direction to provide a substantially continuous uniform area of localized surface contacts between the rotating crimp and anvil elements across the width of the plies. Also disclosed is an overall crimp-bonded fibrous cellulosic laminate and an apparatus for crimp-bonding multiple superposed plies of a fibrous cellulosic material.Type: GrantFiled: May 23, 1995Date of Patent: April 22, 1997Assignee: Kimberly-Clark CorporationInventors: Harry E. Clark, Cynthia W. Henderson, Robert C. Marcinek, Frances W. Mayfield, Thad W. Perkins, Jorg F. Voss
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Patent number: 5579629Abstract: The friction texturized polyester filament yarn has a titer of 400 to 600 dtex and a crimpability of at least 45% and can be provided with at least 60 slubs/m. The method of making this friction texturized polyester filament yarn comprises texturizing a flat yarn with a titer of 400 to 600 dtex at a rate of at least 350 m/min and a yarn tension ratio, F2/F1, less than one via a squeezing twister. A set yarn can be made from the friction texturized polyester yarn with the titer of 400 to 600 dtex by heating.Type: GrantFiled: April 15, 1993Date of Patent: December 3, 1996Assignee: Rhone-Poulenc Viscosuisse S.A.Inventor: Klaus Fischer
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Patent number: 5558901Abstract: A process for manufacturing a continuous dental floss brush comprising alternating portions of thread sections which do not stretch significantly under tension and brush sections which stretch under slight tension, includes the step of coating at least the thread sections of a reverse twisted high tenacity nylon yarn with a solution of polymer in a volatile solvent, the polymer being selected from nylon, polyurethane and mixtures thereof. The thread sections of the yarn are thereafter heated to vaporize solvent therefrom while the yarn is maintained under a tension of from 0.15 to 1N. In the humidifier assembly, having a housing which defines a humidifier zone, the brush sections of the yarn are exposed to a mixture of steam and gas, the steam and gas mixture having a temperature of from 130.degree. C.Type: GrantFiled: May 26, 1994Date of Patent: September 24, 1996Assignee: Gillette Canada, Inc.Inventors: Sean G. Gilligan, Dermot T. Freeman, Larry J. Oliphant, Jeffrey S. Messmann, Patrick J. Hanley, Gerald S. Szczech
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Patent number: 5551225Abstract: A fluff suppression apparatus comprising a pair of rollers disposed with axes of rotation thereof crossed with each other and in contact with each other for nipping a spun yarn thread, and at least one of the pair of rollers has, at a contacting portion thereof with the spun yarn thread, has resiliency and flexibility and has a cavity formed in the inside thereof.Type: GrantFiled: August 4, 1994Date of Patent: September 3, 1996Assignee: Murata Kikai Kabushiki KaishaInventors: Hiroshige Maruki, Tsutomu Mekata
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Patent number: 5471828Abstract: A method for increasing the dyeability of polyester yarn comprising heating the partially oriented yarn to a temperature between its crystallization temperature and its melting point while preventing the partially oriented yarn from shrinking, and immediately thereafter draw texturizing the partially oriented yarn to a desired draw ratio and texturization.Type: GrantFiled: May 4, 1993Date of Patent: December 5, 1995Assignee: Wellman, Inc.Inventor: Charlie King
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Patent number: 5447590Abstract: Method to produce a female fabric for use in a hook and loop connection in which the maximum number of loops are produced on the loop surface which engages the hooks of the mating hook fabric. The method includes mounting the reed at an obtuse angle to the loopy yarn used to cause the loops extending outwardly from the loopy yarn to be combed upwardly as it exits from the reed.Type: GrantFiled: May 24, 1993Date of Patent: September 5, 1995Assignee: Milliken Research CorporationInventor: Michael W. Gilpatrick
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Patent number: 5419952Abstract: Denim fabric is made from warp yarn which is at least 30% novelty cotton yarn having irregularly spaced effects (e.g. slubs) about one-half inch to two inches in length. The cotton novelty yarn is made by separating cotton sliver into cotton fibers, and acting on the cotton fibers with a negative wire combing roll, and then twisting the cotton fibers into the cotton novelty yarn. The negative wire combing roll has a tooth angle of about -0.01 to -15.degree. (e.g. about -2.degree.). The novelty cotton yarn is combined with at least 10% conventional novelty yarn or non-slub open end or ring spun yarn and made into a warp of about 54-100 ends per inch, and may be ring dyed (with indigo, vat, sulphur, pigment or reactive dye) so that the core of the yarn remains white. The warp is woven with a filling yarn to produce a denim fabric with a weight of about 5 oz. -17 oz. per sq. yd. having the weave and yarn size selected so that a tight construction is provided which highlights the slubs.Type: GrantFiled: May 26, 1993Date of Patent: May 30, 1995Assignee: Burlington Industries, Inc.Inventors: Michael W. Brown, Lee K. Powell, James C. Slagle, Jr., Ben M. Croker, Max H. Hance
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Patent number: 5404706Abstract: Method and apparatus for high speed false twist texturing of yarns, which makes it possible to perform false twist texturing smoothly at a yarn speed of 1,000 m/min or higher. The number of false-twists inserted per meter of yarn is determined by Equation 1, while the yarn is false-twisted at a yarn speed satisfying Equation 2 and at a short yarn path length satisfying Equation 3: ##EQU1## wherein T is the number of false-twists inserted per meter of yarn, V is the yarn speed of false twist texturing (m/sec), L is the yarn path length from teed rollers to a false twister (m), and A is a cross sectional area of the yarn (m.sup.2), which is obtained by dividing the denier of the yarn by the density of the yarn. The false-twist texturing apparatus includes feed rollers feeding yarn to a false-twisting zone, a heating device bringing the yarn into direct contact with steam, a cooling device bringing the yarn into direct contact with water, a false twister and delivery rollers, in this order.Type: GrantFiled: August 10, 1994Date of Patent: April 11, 1995Assignee: Toray Industries, Inc.Inventors: Noboru Ueno, Takao Negishi
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Patent number: 5392588Abstract: A method for spinning yarn produce the yarn having properties generally comparable to those of ring spun yarn. A rotatable hollow shaft having an entrance at one end and an exit at the other is rotatable about an axis extending in a direction A. A number of free fibers are fed in the linear direction A in a fiber mass, certain of the fibers having free trailing ends. The fiber mass is passed into the interior of the hollow rotatable shaft through the entrance. An air flow is established with respect to the shaft to effect separation of the free trailing ends of the fibers, preferably by establishing an air flow path that is initially substantially unidirectionally in direction A and then is deflected to move at an angle with respect to the direction A away from the shaft. The shaft is rotated at high speed about its axis so that the trailing ends of the fibers wrap around other portions of the fiber mass to produce a yarn, and the yarn is withdrawn through the exit of the shaft.Type: GrantFiled: December 15, 1992Date of Patent: February 28, 1995Assignee: Burlington Industries, Inc.Inventor: Elbert F. Morrison
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Patent number: 5372004Abstract: A draw texturing machine comprises a first heater for heating a yarn, a false twisting device for imparting twists to the yarn, and a cooling plate, disposed between the first heater and the false twisting device, for cooling the yarn which has been heated by the first heater and for inhibiting vibration of the yarn so as to allow the yarn to run in a stable manner. The cooling plate is provided with a yarn threading groove member having a bottom portion with which the yarn runs in contact and wall portions connected to the bottom portion to form a concave, downwardly directed opening. The wall portions of the yarn threading groove member are provided with a plurality of holes, and the bottom portion of the yarn threading groove member is provided with no holes.Type: GrantFiled: May 26, 1993Date of Patent: December 13, 1994Assignee: Teijin Seiki Co., Ltd.Inventors: Shigeru Yamamoto, Shunzo Naito
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Patent number: 5226271Abstract: A reverse stranding apparatus for the reverse stranding of conductors to produce cables or the like and to a method in connection with stranding and reverse stranding. The conductors are drawn from a distributor into a nozzle or equivalent through peripheral tubes circumferentially surrounding a central tube and being twistable about the central tube recurrently in opposite directions. To facilitate the passage of the conductor, a pressurized fluid is fed through the peripheral tubes upstream ends and into the peripheral tubes during the drawing of the conductors to produce oscillation, whereby the conductors passing through each peripheral tube remain substantially detached from the inner surfaces of the peripheral tubes.Type: GrantFiled: June 20, 1991Date of Patent: July 13, 1993Assignee: Nokia-Maillefer Holding, S.A.Inventor: Raimo Karhu
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Patent number: 5141780Abstract: The invention is directed to a process for producing bulked synthetic multifilament yarn comprising a plurality of continuous synthetic filaments having deposited thereon at intermittent intervals an adhesive polymer component having a melting temperature below that of the continuous synthetic filaments. The process comprises texturizing synthetic multifilament yarn to obtain desired bulk characteristics by directing heated yarn in a current of heated fluid against a yarn plug contained in a texturizing chamber, applying said adhesive polymer component in a molten condition to the surface of said yarn plug, and continuously discharging texturized yarn from said texturizing chamber at a lower linear rate than the feed rate of said yarn to said texturizing zone while said adhesive polymer component is still in a molten but solidifying state, resulting in bulked synthetic multifilament yarn having the adhesive polymer component deposited thereon at intermittent intervals.Type: GrantFiled: January 2, 1991Date of Patent: August 25, 1992Assignee: Allied-Signal Inc.Inventors: Lewis R. Hackler, Robert A. Lofquist
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Patent number: 4974302Abstract: For continuously crimping thermoplastic filaments, a filament bundle is blown by a jet nozzle into a stuffing chamber of a texturing wheel to produce a crimped filament bundle in the stuffing chamber. The stuffing chamber has a receiving zone, a treatment zone and a delivery zone. The filament bundle is subjected to a texturing or crimping treatment in the receiving zone and, depending upon the fiber material to be processed, undergoes a heating or cooling treatment in the treatment zone. The heating or cooling treatment is accomplished by a blowing agent which blows a gaseous medium into the stuffing chamber. At the delivery zone, the crimped filament bundle is taken-off or lifted-out of the stuffing chamber by fiber bundle-lifting means and moved towards a suction drum receiving the filament bundle.Type: GrantFiled: June 9, 1989Date of Patent: December 4, 1990Assignee: Maschinenfabrik Rieter AGInventor: Werner Nabulon
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Patent number: 4874563Abstract: A continuous, substantially uniform tow useful in forming composite molded articles is prepared by forming a continuous tow of continuous carbon fibers, forming a continuous tow of thermoplastic polymer fibers to a selected width, uniformly and continuously spreading the carbon fiber two to a width that is essentially the same as the selected width for the thermoplastic polymer fiber tow, intermixing the tows intimately, uniformly and continuously, in a relatively tension-free state, and continuosuly withdrawing the intermixed tow.Type: GrantFiled: December 5, 1986Date of Patent: October 17, 1989Assignee: BASF Structural Materials Inc.Inventors: Paul McMahon, Tai-Shung Chung, Lincoln Ying
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Patent number: 4871491Abstract: A composite article is prepared by forming a continuous tow of continuous carbon fibers, forming a continuous tow of thermoplastic polymer fibers, uniformly and continuously spreading the thermoplastic polymer fibers to a selected width, uniformly and continuously spreading the carbon fiber tow to a width that is essentially the same as the selected width for the thermoplastic polymer fiber tow, intermixing the tows intimately, uniformly and continuously, in a relatively tension-free state, continuously withdrawing the intermixed tow and applying the tow to a mold and heating the tow.Type: GrantFiled: January 6, 1987Date of Patent: October 3, 1989Assignee: BASF Structural Materials Inc.Inventors: Paul E. McMahon, Tai-Shung Chung, Lincoln Ying
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Patent number: 4711191Abstract: A plurality of heavy denier thermoplastic monofilaments is gathered together and continuously wrapped with a flexible wrapper yarn. The wrapped bundle is fed into a stuffer crimper to form a multiplicity of texturized bends. The product is a stiff, pliable texturized yarn and the nomofilaments in the wrapped bundle have a multiplicity of heat-set bends repeating lengthwise along the lengths of the monofilaments.Type: GrantFiled: November 4, 1986Date of Patent: December 8, 1987Assignee: TechniserviceInventor: Nathan G. Schwartz
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Patent number: 4698956Abstract: A continuous process of making a blended yarn of staple fiber and long-fiber or filamentary material in which the long-fiber or filamentary material is passed through a rupture zone to produce lengths thereof which are fed directly into an air stream with the staple fibers to produce an intimate blend which is conveyed by the air stream directly to an open end spinning device which produces the yarn.Type: GrantFiled: May 29, 1986Date of Patent: October 13, 1987Assignee: Gentex CorporationInventors: Steven R. Clarke, John B. Price, Robert A. Sallavanti, Stephen P. Zawislak
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Patent number: 4674273Abstract: Method to produce a spun-like textured yarn comprised of one yarn which is substantially fully oriented and the other yarn is partially oriented. The method involves plying the yarns in the draw zone before being pre-textured. The ply point of the plied yarns is located above the entrance to the heater in the draw zone.Type: GrantFiled: April 10, 1986Date of Patent: June 23, 1987Assignee: Milliken Research CorporationInventors: Larry R. Clements, Paul W. Eschenbach
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Patent number: 4596115Abstract: A method of and apparatus for manufacturing a textured yarn. The method comprises introducing plural yarns simultaneously in a state out of contact with each other into a belt type false twister including two crossing endless belts travelling in directions from each other and then exerting a compressed fluid on the plural yarns to partially intertwine the yarns. The intertwined yarns are wound up as a single textured yarn.Type: GrantFiled: July 10, 1984Date of Patent: June 24, 1986Assignee: Murata Kikai Kabushiki KaishaInventors: Yoshiyasu Maeda, Fumiaki Nakaji
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Patent number: 4542619Abstract: This invention discloses a yarn, and method and apparatus for making it, composed of a core component having yarn strength wrapped clockwise and counter-clockwise by wrapper components, wherein the core has a sinuous configuration and contains a greater length per unit of yarn length than the wrapper components. Optionally, the core component may be a newly texturized multi-filament yarn, wrapped according to this invention before being subjected to significant tension, thereby preserving much of the bulk that would otherwise be lost in winding or other tensioning of the texturized core in unwrapped condition.Type: GrantFiled: November 21, 1983Date of Patent: September 24, 1985Assignee: Techniservice Division, Textured Yarn CompanyInventor: Nathan G. Schwartz