Patents Represented by Attorney, Agent or Law Firm Bradley A. Keller
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Patent number: 6066701Abstract: The present invention provides a method for substantially continuously polymerizing olefins comprising: introducing into a first reaction zone a fresh olefin polymerization catalyst; contacting said fresh olefin polymerization catalyst in said first reaction zone with a first vent mixture at a first feed rate and under conditions sufficient to form and avoid melting a polyolefin, wherein first vent mixture comprises unreacted olefins and a diluent vented from a second reaction zone; withdrawing a vent product of unreacted olefins and diluent from said first reaction zone; withdrawing from said first reaction zone a first product mixture comprising said catalyst and said polyolefin; passing said first product mixture to said second reaction zone; contacting said first product mixture in said second reaction zone with a second vent mixture at a second feed rate and under conditions sufficient to form and avoid melting said polyolefin, wherein said second vent mixture comprises a material selected from the groupType: GrantFiled: October 29, 1997Date of Patent: May 23, 2000Assignee: Exxon Chemical Patents Inc.Inventors: Russell John Koveal, James John McAlpin, Jeffrey Lawrence Brinen
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Patent number: 6057261Abstract: The present invention provides a methanol reforming catalyst having the following general formula on a dry basis:X.sub.a Y.sub.b Z.sub.c O.sub.d, whereinX is a metal selected from the group consisting of zinc, cadmium, mercury, rubidium, cesium, silver, and combinations thereof, Y is a metal selected from the group consisting of beryllium, magnesium, calcium, strontium, barium, and combinations thereof, Z is a material selected from the group consisting of boron, silicon, aluminum, silicoaluminate, zirconium, titanium, hafnium, gallium, lanthanum, scandium, and yttrium, and combinations thereof, and O is the element of oxygen. The claimed methanol reforming catalyst contains neither copper oxide nor chromium oxide.Type: GrantFiled: January 21, 1999Date of Patent: May 2, 2000Assignee: Exxon Chemical Patents Inc.Inventor: Hsiang-ning Sun
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Patent number: 6051746Abstract: The invention relates to a process for converting oxygenated organic material, to olefins using small pore molecular sieve catalysts. More particularly, the invention relates to a method for converting oxygenated organic material to olefins with improved the olefin yields and decreased yields of methane and other light saturate byproducts. The improved yield slate is achieved by treating the small pore molecular sieve catalyst with a modifier selected from the group consisting of polynuclear aromatic heterocyclic compounds with at least three interconnected ring structures having at least one nitrogen atom as a ring substituent, each ring structure having at least five ring members, decomposed derivatives of said polynuclear aromatic heterocyclic compound, and mixtures thereof.Type: GrantFiled: October 29, 1997Date of Patent: April 18, 2000Assignee: Exxon Chemical Patents Inc.Inventors: Hsiang-ning Sun, Stephen Neil Vaughn, Robert Scott Smith
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Patent number: 6046373Abstract: A method for preparing a catalyst and the use of such catalyst for converting an oxygenate feed to olefins wherein the catalyst is modified or treated with the aid of electromagnetic energy.Type: GrantFiled: April 29, 1998Date of Patent: April 4, 2000Assignee: Exxon Chemical Patents Inc.Inventor: Hsiang-ning Sun
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Patent number: 6040264Abstract: A method for converting starting material to olefins comprising contacting the starting material with a small pore non-zeolitic molecular sieve catalyst under effective conditions to produce olefins, wherein the non-zeolitic molecular sieve has been prepared in-situ or modified after synthesis by incorporation using an alkaline earth metal compound, wherein the alkaline earth metal ion is selected from the group consisting of strontium, calcium, barium, and mixtures thereof.Type: GrantFiled: April 4, 1996Date of Patent: March 21, 2000Assignee: Exxon Chemical Patents Inc.Inventors: Hsiang-Ning Sun, Stephen Neil Vaughn
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Patent number: 6023005Abstract: The present invention relates to methods for selectively converting oxygenates to light olefins, preferably ethylene and propylene, in which desirable carbonaceous deposits are maintained on a total reaction volume of catalyst by totally regenerating only a portion of the total reaction volume of catalyst and mixing the regenerated portion with the unregenerated total reaction volume of catalyst.Type: GrantFiled: July 3, 1997Date of Patent: February 8, 2000Assignee: Exxon Chemicals Patents Inc.Inventors: James Richardson Lattner, Hsiang-ning Sun, Stephen Neil Vaughn, Keith H. Kuechler, David C. Skouby
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Patent number: 6008426Abstract: The conversion of n-olefins, particularly n-butene, by skeletal isomerization, or by dimerization optionally with cracking, may be selectively carried out using as a catalyst a molecular sieve, such as a zeolite or silica/alumina phosphate, which has been ion exchanged with a cation to provide a Lewis acid site. No steam activation of the molecular sieve is required.Type: GrantFiled: June 2, 1998Date of Patent: December 28, 1999Assignee: Exxon Chemical Patents Inc.Inventors: Cornelius W. M. Van Oorschot, Michiel Makkee, Marcel J. G. Janssen, Wilfried J. Mortier
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Patent number: 6004898Abstract: The present invention is directed to a catalyst composition comprising a non-zeolitic molecular sieve and one or more alkaline earth metals selected from the group consisting of strontium, calcium, barium, and mixtures thereof, wherein said non-zeolitic molecular sieve has a pore diameter size of less than about 5 Angstroms.Type: GrantFiled: September 15, 1998Date of Patent: December 21, 1999Assignee: Exxon Chemicals Patent Inc.Inventor: Hsiang-ning Sun
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Patent number: 5962762Abstract: A method for converting starting material to olefins comprising contacting the starting material with a small pore molecular sieve catalyst under effective conditions to produce olefins, wherein the molecular sieve has been modified after synthesis by incorporation of a transition metal ion using a transition metal compound, wherein the transition metal ion is selected from the group comprising Groups VIB, VIIB, or VII or mixtures thereof.Type: GrantFiled: December 13, 1995Date of Patent: October 5, 1999Inventors: Hsian-Ning Sun, Stephen Neil Vaughn
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Patent number: 5960643Abstract: This invention comprises a method of producing ethylene rich product streams from a pressurized charge gas mixture of olefins and other components received from olefin generation/preparation processes. The method of this invention may eliminate the need for cryogenic fractional distillation and other special separation equipment operating at temperatures below -55.degree. F., and thus also potentially eliminate the refrigeration and heat exchange equipment needed to achieve those low temperatures. Alternatively, the method of this invention may eliminate the need for a circulating lean oil absorbant material, and thus also potentially eliminate the heat exchange equipment and reduces the refrigeration and fractional distillation load required to manage that material.Type: GrantFiled: June 23, 1997Date of Patent: October 5, 1999Assignee: Exxon Chemical Patents Inc.Inventors: Keith H. Kuechler, David R. Lumgair
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Patent number: 5952538Abstract: The present invention relates to methods for the converting oxygenates to olefins. More particularly, the invention relates to methods for converting oxygenates to olefins with improved olefin yields and decreased yields of undesirable methane and other light saturate byproducts.Type: GrantFiled: June 23, 1997Date of Patent: September 14, 1999Assignee: Exxon Chemical Patents Inc.Inventors: Stephen Neil Vaughn, David R. Lumgair, Hsiang-ning N. Sun
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Patent number: 5932512Abstract: A method for fluorinating molecular sieve catalysts to increase selectivity to ethylene during conversion of oxygenates to olefins, fluorinated catalysts produced by such method, and methods of using the fluorinated molecular sieve catalysts to increase selectivity to ethylene during conversion of oxygenates to olefins.Type: GrantFiled: August 19, 1997Date of Patent: August 3, 1999Assignee: Exxon Chemical Patents, Inc.Inventor: Hsiang-ning Sun
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Patent number: 5928497Abstract: The present invention relates to a process for heteroatom removal, particularly during process excursions, from petroleum and chemical hydrocarbon streams. The invention is comprised of at least two zones through which the hydrocarbon stream and a hydrogen containing treat gas flow. The first zone contains a bed of heteroatom hydroprocessing catalyst in contact with hydrogen-containing treat gas and the second zone contains heteroatom sorbent material(s) through which the hydrocarbon stream flows countercurrent to the up flowing hydrogen-containing treat gas.Type: GrantFiled: August 22, 1997Date of Patent: July 27, 1999Assignee: Exxon Chemical Pateuts IncInventor: Larry L. Iaccino
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Patent number: 5927063Abstract: The present invention is a high efficiency reformed methanol (syngas) gas turbine power plant. The invention utilizes a Back Pressure steam Turbine (BPT) to maximize the thermal efficiency and the power output of a reformed methanol gas turbine power generation system. Methanol feed is reformed to syngas (H.sub.2 and CO.sub.2) prior to combustion in the BPT turbine. The endothermic reforming reaction, and the generation of the significant amount of process steam essential for reforming, recovers most of the useful heat in the gas turbine exhaust gas. The process steam pressure is set by the gas turbine inlet requirements, and can be referred to as low pressure steam. Additional heat in the gas turbine exhaust gas is recovered by generating the system's process steam at an elevated pressure, rather than the required low pressure. This high pressure steam is used to drive a BPT, generating additional power and the discharged low pressure steam from the BPT is used as the process steam for the methanol reformer.Type: GrantFiled: August 19, 1997Date of Patent: July 27, 1999Assignee: Exxon Chemical Patents Inc.Inventors: Gary F. Janda, Keith H. Kuechler, John J. Guide, Frank F. Mittricker, Frank Roberto
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Patent number: 5925800Abstract: The present invention provides a method for the conversion of oxygenates to olefins comprising exposing said oxygenates to a catalytic coating comprising a non-zeolitic molecular sieve catalyst coated on a support comprising inorganic materials, wherein said catalyst comprises in the range of from at least about 5 wt % of said support, under conditions effective to convert said oxygenates to olefins.Type: GrantFiled: October 14, 1997Date of Patent: July 20, 1999Assignee: Exxon Chemical Patents Inc.Inventors: Hsiang-ning Sun, Wenyih Frank Lai
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Patent number: 5925586Abstract: A process for the modification of a small pore molecular sieve catalyst to increase its selectivity to ethylene in the production of light olefins from oxygenated compounds, particularly methanol. The catalyst is modified with phosphorus by incorporating a phosphonitrilic oligomer with the catalyst, and then calcining the catalyst at temperature sufficient to decompose the phosphonitrilic oligomer, and deposit from about 0.001 wt. % to about 50 wt. % phosphorus on the catalyst. This modification provides a novel composition in that it increases the ethylene selectivity of the catalyst in the production of light olefins from oxygenates as contrasted with a small pore molecular sieve catalyst otherwise similar except that it has not been so treated and modified with the phosphonitrilic oligomer.Type: GrantFiled: October 3, 1997Date of Patent: July 20, 1999Assignee: Exxon Chemical Patents, Inc.Inventor: Hsiang-ning Sun
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Patent number: 5907076Abstract: A process is disclosed for the separation and removal of hydrogen, alone or together with carbon monoxide, from a mixture of these gases with olefinic hydrocarbons by contacting the mixture with oxygen over a catalyst at conditions sufficient to oxidize the hydrogen to form water while suppressing reaction of the reactive, unsaturated hydrocarbons. The catalyst contains at least one metal or metal oxide from Groups Ib, IIb, IIIa, IVa and Va of the Periodic Table, and the temperature of the reaction may range from about 40.degree. C. to 300.degree. C. and a pressure of about 14.7 psig to 1,000 psig, and the flow rate of the entering feed ranges from about 1 GHSV to about 50,000 GHSV. The process can be conducted using one, two or three reaction zones.Type: GrantFiled: June 23, 1997Date of Patent: May 25, 1999Assignee: Exxon Chemical Patents Inc.Inventors: Di-Yi Ou, Stephen Neil Vaughn, Lawrence Gilbert Daniel
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Patent number: 5906728Abstract: A process for upgrading petroleum feedstocks boiling in the distillate plus range, which feedstocks, when cracked, result in unexpected high yields of olefins. The feedstock is hydroprocessed in at least one reaction zone countercurrent to the flow of a hydrogen-containing treat gas. The hydroprocessed feedstock is then subjected to thermal cracking in a steam cracker or to catalytic cracking in a fluid catalytic cracking process. The resulting product slate will contain an increase in olefins compared with the same feedstock, but processed in by a conventional co-current hydroprocessing process.Type: GrantFiled: August 23, 1996Date of Patent: May 25, 1999Assignee: Exxon Chemical Patents Inc.Inventors: Larry Lee Iaccino, Nicolas P. Coute
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Patent number: 5904880Abstract: The present invention relates to a one-step method for catalytically reforming methanol with water to produce hydrogen and carbon dioxide using catalysts which do not contain copper oxide and/or chromium oxide, which produce only negligible amounts of carbon monoxide, and which are not rapidly deactivated.Type: GrantFiled: October 29, 1997Date of Patent: May 18, 1999Assignee: Exxon Chemical Patents Inc.Inventor: Hsiang-ning Sun
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Patent number: 5849966Abstract: A process and catalyst for isomerizing olefins are disclosed. The process and catalyst are particularly useful for isomerizing alkenyl bridged ring compounds to the corresponding alkyladiene bridged ring compounds. In one embodiment, the isomerization catalyst comprises an oxygen treated mixture of an alkali metal on a dried support having a surface area of 125 to 195 m.sup.2 /g when the support consists essentially of alumina wherein the alumina precursor is a large crystallite pseudoboehmite. The catalyst is particularly useful for isomerizing 5-vinyl-2-norbornene to 5-ethylidiene-2-norbornene. The catalyst is very active and highly selective and resistant to catalyst poisons. The process contacts the catalyst with an alkenyl bridged ring compound and yields the corresponding alkyladiene bridged ring compound.Type: GrantFiled: June 7, 1995Date of Patent: December 15, 1998Assignee: Exxon Chemical Patents Inc.Inventors: Robert Scott Smith, Christopher Lynn Becker