Abstract: A method for coating a surface of a substrate, includes providing a substrate having a surface, and coating the surface with a foam suspension containing a powder suspended in a foam to form a coating on the surface. The substrate is then heat treated to densify the coating along the surface.

Abstract: A metal forming method is used for manufacturing vehicle wheels. The invention comprises manufacturing of a wheel block comprising a central part and initially formed rim; drawing of the rim by hot rolling to obtain a wheel profile that approximates a finished wheel, and a final wheel treatment process. The rolling is conducted from either side of the wheel block, which may comprise any granular microstructure. Rolling temperature-strain rate conditions correspond to the microstructure. For a coarse-grain microstructure, the rim includes a shoulder with a thickness greater than that of the finished wheel, and thickness differences transform the microstructure into a recrystallized and/or polygonized microstructure. For a fine-grain microstructure, the rim includes a shoulder or flange with a thickness close to a thickness of a finished wheel. For mixed microstructures, the rim includes a shoulder and has a thickness greater or equal to a finished wheel.

Abstract: A circuit for loading the rectified AC voltage bus in a housekeeping power supply for an electronically controlled load is provided for avoiding large increases in the rectified AC bus voltage upon disconnecting the load. The load circuit includes a current sink, a relatively small energy storage capacitance, and a negative feedback circuit. The current sink includes a resistance coupled to the rectified AC voltage bus for sinking current whenever the semiconductor switch is on. When the semiconductor switch is off, the small capacitance discharges through the resistive voltage divider. When the voltage across the small capacitance decreases to a threshold mean AC rectified voltage bus value, then the negative feedback circuit provides sufficient current to turn the semiconductor switch back on and thus provide approximately the threshold mean AC rectified voltage bus value.

Abstract: A method and catalyst system for producing aromatic carbonates from aromatic hydroxy compounds. In one embodiment, the method includes the step of contacting at least one aromatic hydroxy compound with oxygen and carbon monoxide in the presence of a carbonylation catalyst system having an effective amount of a nickel source in the absence of a Group VIII B metal source. In various alternative embodiments, the carbonylation catalyst system can include at least one inorganic co-catalyst, as well as a halide composition and/or a base.

Abstract: An exemplary embodiment of the invention is directed to a method for defining a system hierarchy for a system including a plurality of variables. The method includes generating a first level system block corresponding to a first variable at a first level of the system hierarchy. The first level system block includes statistical information related to the first variable. A second level system block is generated corresponding to a second variable at a second level of the system hierarchy. The second variable has an effect on a value of the first variable. The second level system block includes statistical information related to the second variable.

Abstract: A method of forming a turbine engine component, includes providing a mold having a textured region, pouring a molten alloy into the mold, and cooling the molten alloy to form a turbine engine component, wherein the turbine engine component has an enhanced surface area region corresponding to the textured region of the mold, the enhanced surface area region comprising randomly arranged bumps.

Abstract: A turbine blade having a cooled shroud comprises a blade attachment portion and a radially extended turbine airfoil integral with the blade attachment portion. The turbine airfoil has a plurality of cooling passages. A tip shroud is affixed to a top portion of the airfoil, the tip shroud having a plurality of circumferential cooling channels disposed substantially parallel to the rotation of the airfoil. Each circumferential cooling channel is in communication with a respective cooling passage and at least one exit port is in communication with at least one of the circumferential cooling channels.

Abstract: A permanent magnet for an MRI scanner is made by removing extraneous elements from an ore containing rare earth elements to leave elements Pr and Nd therein, and then selectively stripping therefrom a portion of the element Nd as a byproduct to leave an ore residuum including both elements Pr and Nd therein. The residuum is alloyed with a transition metal to form an alloy therewith. The alloy is then formed into a rare earth permanent magnet configured for use in the MRI scanner.

Abstract: A method and apparatus are provided for assessing performance of an imaging system. The imaging system has a performance assessment apparatus that comprises a system performance computer configured to execute a performance assessment algorithm. The performance assessment computer is coupled to receive signals from the detector assembly of the imaging array in a plurality of imaging system operating modes so as to identify disparities between actual system performance and nominal system performance for respective ones of the imaging system operating modes and to provide respective system performance output signals.

Abstract: An embodiment providing a seal assembly for turbomachinery for controlling flow of a fluid medium in a fluid path comprises a casing having an internal pressure load path and a seal carrier chamber. A movable seal carrier is disposed within the seal carrier chamber and interposed between the pressure load path and an external flow path. In addition, a pressure selecting apparatus is coupled to the pressure load path to control flow therethrough. Moreover, the position of the movable seal carrier moves in response to a pressure differential determined by the pressure selecting apparatus between the pressure load path and the external flow path.

Abstract: A semiconductor processing component includes a quartz body characterized by silicon oxide filled micro cracks. The component is utilized as a processing component in a semiconductor furnace system. The quartz body is prepared by cleaning the component to remove a build up silicon layer and to expose micro cracks in the surface of the component and to etch the micro cracks into trenches. A silicon layer is applied onto the processing component body and at least a portion of the silicon is oxidized to silica to fill the trenches in the surface of the component body.

Abstract: An imaging array of photodiodes on a chip cut from a semiconductor wafer includes a guard diode at each cut edge to reduce leakage current from the cut edges when the imaging array is in use. The photodiodes and guard diode may be fabricated from the same materials during the same process step. Electrical contacts coupled to the imaging array provide a mechanism for applying a reverse electrical bias to the photodiodes and guard region with respect to the wafer.

Abstract: A mold for molding a core for use in casting hollow parts includes, a lower mold portion and an upper mold portion defining therein a cavity corresponding to the outer surface of the core. The lower mold portion includes a cutout disposed along a parting line defined between the lower mold portion and the upper mold portion and opening onto the cavity. After introduction of a ceramic slurry mixture into the mold the upper mold portion is removable, to expose a first side of the core and a protective flash formed in the cutout. Desirably, a heat shield is positioned over the protective flash and the exposed portion of the parting line of the lower mold portion so that the lower mold portion is not exposed directly to a flame during a preliminary firing to impart sufficient strength to the ceramic core so that the ceramic core may be handled.

Abstract: This invention relates to methods for testing elongation and cracking of coating arrays. The method includes simultaneously applying an elongating force to each of a plurality of coatings, and monitoring the cracks and thickness decrease in each coating. A relative performance characteristic of each coating is then determined based on a correlation between a detected crack and/or thickness decrease in the coating, and the corresponding elongating force.

Abstract: A sensor assembly can detect at least one target material in an environment. The sensor assembly comprises at least one sensor and an amorphous fluoropolymer material coating disposed on a surface of the at least one sensor.

Abstract: An integrated tracking, telemetry and local area networking system is provided. A communications system comprises a broadband subsystem comprising at least one UWB node including a first UWB transceiver and at least one application node linked to the UWB node by a broadband link. The system further comprises a wireless subsystem comprising at least one remote communicator, the remote communicator including a second UWB transceiver. The first and second UWB transceivers are configured to communicate with each other via an UWB communications link.

Abstract: A turbine assembly having at least one rotor blade comprises an airfoil having a pressure sidewall, a suction sidewall and a tip portion having a tip cap. A tip is disposed on the tip cap. A plurality of blade tip cooling holes are positioned within the airfoil near the tip portion. Cooling grooves are disposed within the airfoil to connect the blade tip cooling holes with the top portion of the tip to transition cooling flow from the cooling holes to the tip portion.

Abstract: Harmonic imaging using harmonic Golay-coded excitation that encodes the fundamental and second harmonic signals utilizes the transmit sequences encoded using QPSK implemented as quarter-cycle circular rotations or shifts of the base pulse. This is implemented by time shifting the chips of the transmit sequence encoded with a “j” or “−j” code symbol by ¼ fractional cycle at center frequency relative to the chips encoded with a “1” or “−1” code symbol. A different QPSK transmit code is used for each of four transmits A, B, C and D. The transmit codes are selected such that (A-B) and (C-D) are encoded by Y and −X, respectively, while (A2-B2) and (C2-D2) are encoded by X and Y, respectively, where X and Y form a Golay code pair. The coding and decoding technique achieves fundamental suppression and second harmonic compression for a given Golay code pair X and Y.

Abstract: Systems and methods for high throughput fabrication and analysis of an array of coated materials. The systems include a movable substrate having a plurality of predefined regions, where a plurality of materials are provided for coating the substrate. A delivery mechanism associated with the plurality of materials delivers a continuously varying mixture of the plurality of materials onto the surface of the substrate. The methods include delivering a continuously varying mixture of a plurality of materials onto the surface of a movable substrate having a plurality of predefined regions to form a predefined coating on each of the regions.

Abstract: Methods and apparatus for facilitating current transmission through a circuit breaker are described. In an exemplary embodiment of the apparatus, a coupler that includes a copper conductive ring having an inner annular wall is provided. The coupler is electrically coupled to the line terminal. A bore extends through the ring, and the bore is sized so that the shaft can extend therethrough. A plurality of copper bristles extend radially inward from the ring inner annular wall, and the bristles are in electrical contact with the conductive ring. The bristles also are in electrical contact with shaft when shaft extends through ring bore. At least some bristles extend sufficiently radially inward from the ring inner wall so that free ends of at least some bristles are in electrical contact with the shaft when the shaft extends through the bore.