Abstract: A hybrid powertrain has a transmission including a motor and a sensor for sensing rotation of the transmission output member. Motor speed signals are available from the motor controller. Speed signals representative of output speed are calculated from both the speed sensor and the motor speed in conjunction with known speed relationships between the motor and the output. A variety of in-range and dropped signal diagnostics is performed for the sensors and are used in the development of a set of software switches for selecting which of the speed sources is used as the output speed.

Abstract: A method of estimating a state of charge (SOC) and a state of health (SOH) of an electrochemical cell (EC) includes modeling the EC with a linear equation, measuring a terminal current of the EC, measuring a terminal voltage of the EC and measuring a temperature of the EC. The linear equation is processed through a time-varying state and parameter estimator based on the terminal current, the terminal voltage and the temperature to determine states and parameters of the EC.

Abstract: Preferred operating points for a vehicle powertrain including an engine and a transmission are determined in accordance with a comprehensive operational mapping of input and output conditions and corresponding aggregate system losses corresponding to engine and transmission losses. In a hybrid transmission application, additional losses from motors and batteries are aggregated into the system losses and battery constraints are considered in determining preferred operating points.

Abstract: A phase-change cooling system for a vehicle includes an electronic control device for receiving power from a power source and having a first temperature. The phase-change cooling system also includes a condenser of an air conditioning system of the vehicle thermally communicating with the electronic control device and having a second temperature less than the first temperature to remove heat from the electronic control device due to a phase-change of coolant in the condenser.

Abstract: In a preferred embodiment, an expendable alignment ring is adapted for centering opposing conical surfaces of a transmission torque converter and an engine crankshaft. The ring has an annular body formed of a thermoplastic such as high density polyethelene. The body has first and second ends formed by axially spaced inner and outer coaxial conical surfaces extending between inner and outer peripheries. The ring is installed over a pilot of the torque converter so that the conical ends of the ring align the conical surfaces of the torque converter and the crankshaft during assembly to center the torque converter relative to the crankshaft. Upon assembly of the torque converter to the crankshaft, the alignment ring is slightly compressed and provides the mechanism for precise alignment of the torque converter to the crankshaft.

Abstract: A control system that controls operation of an engine to achieve a desired vehicle drive characteristic includes a pedal sensor that generates a pedal device position signal and an adjusted pedal module that determines an adjusted pedal based on the pedal device position signal and a vehicle speed. An engine torque request module determines an engine torque request based on said adjusted pedal and an engine speed.

Abstract: A multi-speed power transmission includes a countershaft portion and a planetary gearset portion. The countershaft portion is controlled by synchronizer torque-transmitting mechanisms, and the planetary gearset portion is controlled by selectively engageable friction-type torque-transmitting mechanisms. The selective operation of these torque-transmitting mechanisms permit eight forward speed ratios and three reverse speed ratios.

Abstract: A diesel engine system includes a diesel engine having a first exhaust segment and a second exhaust segment. A filter filters exhaust gas from the first and second exhaust segments. A flow control valve selectively re-circulates a portion of exhaust from the first exhaust segment back into the diesel engine. An injector system injects fuel into exhaust flowing through the second exhaust segment. The fuel is combusted to regenerate the filter.

Abstract: A DC-DC converter comprises an input circuit that stores inductive energy that includes a first switch that releases the stored inductive energy. A transformer includes a primary winding that communicates with the input circuit and a secondary winding. An output circuit communicates with the secondary winding and that includes first and second output conductors and a first diode that communicates with one end of the secondary winding and the first output conductor. A second diode communicates with one end of the secondary winding and the second output conductor. A third diode communicates with an opposite end of the secondary winding and the first output conductor. A fourth diode communicates with an opposite end of the secondary winding and the second output conductor. A first capacitor is connected in parallel to the third diode. A second capacitor is connected in parallel to the fourth diode.

Abstract: A throttling and intake control system transitions between activated and deactivated modes in a displacement on demand engine. The throttling and intake control system includes an intake manifold pressure sensor that generates an intake manifold pressure signal and a controller that calculates a pressure window based on the manifold pressure and an engine speed signal. The controller transitions the engine from the activated mode to the deactivated mode when the measured intake manifold pressure is greater than the maximum limit of the pressure window. The controller transitions the engine from the deactivated mode to the activated mode when the intake manifold pressure is less than the lower limit of the pressure window.

Abstract: A transfer case is provided for a vehicle having front and rear axles. The transfer case includes first and second input clutches connected with an input member, and first and second transfer chains having different chain ratios operably connectable between the input member and the front and rear axles. A four wheel drive clutch is connected between one of the transfer chains and one of the axles. The first and second input clutches and the four wheel drive clutch are selectively engageable to provide two wheel drive high and low ratios, and four wheel drive high and low ratios.

Abstract: A simple planetary gear arrangement is provided for a transfer case. The transfer case includes a carrier connected to the transfer case input. The ring gear is connected with a rear axle. The sun gear is connectable with a front axle through a clutching arrangement including a one-way clutch and a dog clutch in parallel. The one-way clutch and the dog clutch are independently engageable. The sun gear is selectively groundable through a friction clutch. Accordingly, the simple planetary gear set functions as a gear ratio producing device when the friction clutch is engaged, and as a center differential when the dog clutch or one-way clutch is engaged.

Abstract: A hybrid electromechanical transmission includes first, second and third planetary gear sets, an input member, an output member, and first and second motor generators. At least one of the gear members in the first planetary gear set is connected to the first motor/generator. At least one of the gear members in the third planetary gear set is connected to the second motor/generator. First and second interconnecting members continuously connect members of the first planetary gear set with members of the second planetary gear set. Five torque-transmitting mechanisms selectively interconnect members of the planetary gear sets with a stationary member or with other members of the planetary gear sets. One of the five torque-transmitting mechanisms is operative to selectively disconnect the second planetary gear set from the third planetary gear set so that the second motor/generator may drive the output member while disconnected from the first motor/generator and the input member.

Abstract: The preferred embodiments of the present invention utilize the internal combustion engine of a hybrid vehicle, coupled with an energy storage device and series of inverters to provide electrical power generation capability for an electric power take-off (EPTO) system. Additional embodiments of the present invention utilize an existing on-board AC induction motor to provide filtering capability for the generated AC power.

Abstract: A driver-initiated low traction control method limits the drive torque of a motor vehicle during operation on low traction road surfaces. The low traction control mode is initiated by actuation of a switch or by moving a transmission range selector to a Low range while the vehicle is substantially stopped, and terminated by further actuation of the switch or by returning the range selector back to the Drive setting. The low traction control mode limits the engine torque as required to limit the drive wheel torque and its rate of change, so long as cruise control is inactive, the accelerator pedal setting is less than a reference level, and the transmission is operating in a gear other than its top gear. When the low traction control mode is terminated, the engine torque limits are progressively removed in a way that does not produce perceptible acceleration or deceleration of the vehicle.

Abstract: Clutch engagement is preferably determined in accordance with monitored pressure conditions within a clutch control chamber. Clutch slip is monitored and information respecting clutch engagement inferred therefrom is stored for subsequent retrieval and use in a redundant slip based clutch engagement determination. Clutch slip is also monitored for information respecting clutch disengagement for use in a redundant slip based clutch disengagement determination.

Abstract: A vehicular powertrain includes a throttle controlled engine and a power take-off system for driving external loads. A power take-off control executed in a first processor seeks to have engine control authority in accordance with operator invoked switch states including an enable switch and set switches. Power take-off switch data is provided to a second processor to determine the power take-off system status and provide an integrity diagnosis of the power take-off system.

Abstract: Antifoam compositions for automatic transmission fluids contain antifoam agents comprising perfluoropolyether compounds (PFPE). An automatic transmission fluid is provided containing the antifoam composition in a lubricating base oil, along with conventional additives such as antiwear agents. Automobile transmissions are provided that contain an automatic transmission fluid containing the new antifoam compositions. In a further embodiment, methods are provided for reducing unwanted noise in an automobile transmission during operation, comprising lubricating the transmission with an ATF containing the antifoam compositions of the invention.

Abstract: A bracket and nut assembly including a bracket having a first end and second end. The first end includes a first substantially planar portion spaced apart from and positioned substantially parallel to a second substantially planar portion. A third portion interconnects the first and second portions. A first aperture extends through the first portion and a second aperture extends through the second portion. The first and second apertures are axially aligned with one another. A nut includes a substantially cylindrical hollow body having flats, a first end and a second end. A flange radially extends from the first end. The flange is captured between the first portion and the second portion of the bracket such that the nut is operable to translate and rotate relative to the bracket.

Abstract: A system for attenuating exhaust noise from an engine with a first group of active cylinders and a second group of deactivatable cylinders includes a first exhaust manifold connected to the first group of active cylinders and a second exhaust manifold connected to the second group of deactivatable cylinders. The second exhaust manifold is connected to the first exhaust manifold such that the second exhaust manifold acts as a resonator to attenuate sound from the first group of active cylinders when the second group of cylinders is deactivated.