Abstract: Selected strongly adsorbed gaseous impurities are removed from a gas stream by pressure swing adsorption in an adsorption system which includes a single adsorption vessel, a gas storage vessel and a single gas pump. Feed gas is pumped at a selected adsorption pressure cocurrently through the adsorption vessel, which contains an adsorbent that selectively adsorbs the selected impurity or impurities. The less strongly adsorbed components of the gas mixture pass out the adsorption vessel through the nonadsorbed gas outlet end of the adsorption vessel. When the adsorbed gas front reaches a certain point in the adsorption vessel, the adsorption step is terminated and gas is countercurrently transferred from the adsorption vessel to a gas storage vessel, optionally with use of the gas pump. The adsorption vessel is then countercurrently evacuated by use of the pump and a selected gas-enriched product is recovered and sent to storage or further processed in downstream treatment operations.

Abstract: Chabazite, offretite, erionite, levyne, mordenite, gmelinite, zeolite A, zeolite T, EMC-2, ZSM-3, ZSM-18, ZK-5, zeolite L, and beta zeolite whose exchangeable cations are composed of 95 to 50% lithium ions, 4 to 50% of one or more of aluminum, cerium, lanthanum and mixed lanthanides and 0 to 15% of other ions are prepared by ion-exchanging the base zeolite with water-soluble trivalent ion salts and with water soluble lithium salts. The zeolites preferentially adsorb nitrogen from gas mixtures.

Abstract: A pressure vessel 1 forming part of a PSA plant contains a molecular sieve adsorbent. A plurality of thermocouples are located within the molecular sieve adsorbent such that one junction 8 of each thermocouple is positioned adjacent the feed gas inlet 2 of the vessel 1 while the second junction 10 of each thermocouple is positioned adjacent the product gas outlet 4 of the vessel.

Abstract: High purity argon is produced by subjecting a two-phase liquid-vapor mixture containing up to 3 volume % of nitrogen and/or up to 5 volume % oxygen to cryogenic temperature swing adsorption in an adsorption bed containing one or more adsorbents selective for nitrogen and/or oxygen at a temperature between the bubble point and the dew point of the two-phase mixture.

Abstract: Carbon dioxide is removed from a gas stream by passing the gas stream through a bed of natural or synthetic clinoptilolite or their chemically-modified derivatives. The process is particularly advantageous when applied to the removal of ppm levels of carbon dioxide from gas streams at temperatures above 20.degree. C.

Abstract: Coke deposits are removed from particulates by combustion in a regenerator by a process in which air is initially used as the oxidant. The combustion gas is subjected to a separation process to remove nitrogen therefrom, and the remaining carbon dioxide-enriched gas stream is recycled to the regenerator together while substantially pure oxygen is introduced into the regenerator. As the level of carbon dioxide in the system increases, the amount of air being introduced into the regenerator is gradually reduced and, in compensation, the amount of oxygen flowing to the regenerator is gradually increased. Eventually, part or all of the air is replaced by oxygen and carbon dioxide recycle gas, and the level of oxygen and carbon dioxide are regulated to maintain the desired temperature in the regenerator.

Abstract: Hydrocarbon fluid catalytic cracking (FCC) plants are debottlenecked by replacing air feed to the cracking catalyst regenerator with oxygen and carbon dioxide exhaust from the catalyst regenerator and removing methane and hydrogen from the wet gas stream leaving the main fractionator overhead receiver prior to its introduction into a wet gas compressor system. Nitrogen is removed from the exhaust gas and methane and hydrogen are removed from the wet gas in the same pressure swing adsorption (PSA) plant. During air replacement, exhaust gas is processed in the PSA plant and when the desired amount of nitrogen is removed from the exhaust gas, feed of exhaust gas to the PSA plant is terminated and flow of wet gas to the PSA plant is initiated.

Abstract: Apparatus and a process for producing nitrogen or air containing not more than 0.5 ppm by volume of carbon monoxide. A nitrogen stream or air stream containing up to about 100 ppm by volume of carbon monoxide is subjected to cryogenic temperature swing adsorption in an adsorption bed containing calcium-exchanged type X zeolite, type 5A zeolite or 13X zeolite, which removes substantially all of the carbon monoxide from the nitrogen stream or air stream.

Abstract: Synthesis gas comprising hydrogen, water, carbon monoxide, carbon dioxide, and hydrocarbons is produced by contacting a gasified hydrocarbon feedstock and an oxidant in a partial oxidation reactor under at least 95% carbon monoxide selective, low hydrocarbon conversion conditions wherein the temperature, pressure, and flow rate conditions in the reactor yield synthesis gas having less than about 2% carbon dioxide. After being cooled, the synthesis gas is separated into high purity hydrogen, high purity carbon monoxide and a hydrogen-carbon monoxide gas mixture by pressure swing adsorption followed by cryogenic distillation or by two or more pressure swing adsorption steps.

Abstract: Hydrocarbon derivatives are produced by contacting a hydrocarbon with oxygen obtained from an air separation unit in the presence of a partial oxidation reaction catalyst. After separation of the hydrocarbon derivative from the reactor effluent, unreacted hydrocarbon is recovered from the effluent by adsorbing the unreacted hydrocarbon onto an adsorbent at superatmospheric pressure and removing the adsorbed hydrocarbon from the adsorbent by depressurizing said adsorbent and purging the adsorbent with nitrogen obtained from the air separation unit. The recovered unreacted hydrocarbon is recycled to the partial oxidation reactor.

Abstract: Carbon dioxide is removed from gas streams comprised predominantly of gases that are less polar than carbon dioxide by passing the gas stream through a bed of type X zeolite having a silicon to aluminum atomic ratio not greater than about 1.15, thereby adsorbing the carbon dioxide from the gas stream. The process is particularly advantageous when applied to the removal of low levels of carbon dioxide from gas streams at temperatures above 20.degree. C.

Abstract: Oxygen of uniform purity is produced in a two-bed air-fed oxygen pressure swing adsorption process in which the beds are operated out of phase. The steps of the adsorption cycle include a pressurization/production step and a bed regeneration step, with the bed undergoing regeneration being purged with a low pressure stream of the oxygen-enriched gas produced as the nonadsorbed product of the process. The oxygen concentration in the purged gas effluent is continuously periodically monitored, and the maximum oxygen concentration in the effluent during selected purge steps is compared with the maximum oxygen concentration in the effluent during a previous purge step, and the difference is used to adjust the timing and duration of a purge step following the selected purge step in a manner that reduces the difference between the oxygen concentration in the sequential purge steps.

Abstract: The components of a gas mixture are separated by pressure swing adsorption in a plurality of adsorption vessels. In the first step of the half-cycle adsorption takes place in a first bed while the second bed undergoes countercurrent desorption. At the end of the first step the first bed is vented countercurrently and the first and second beds undergo, as a first bed equalization step, outlet-to-outlet equalization or outlet to both inlet and outlet equalization. The vent step may precede or be concurrent with the first bed equalization step. In a second equalization step the beds simultaneously undergo inlet-to-inlet and outlet-to-outlet equalization. The second bed is then further pressurized with nonadsorbed product gas. The half cycle is then repeated but with the first bed being substituted for the second bed and vice versa.

Abstract: A gas mixture comprised of nitric oxide and, optionally an inert gas, and containing small amounts of nitrogen dioxide, and perhaps moisture and sulfur dioxide, is purified by passing the gas stream through a bed of metal cation-free silica, alumina, or zeolite. The concentration of nitrogen dioxide, sulfur dioxide and moisture in the gas stream are significantly reduced as the gas mixture passes through the bed of adsorbent.

Abstract: An ethene stream which contains ethane as an impurity or a propene stream which contains propane as an impurity is hydrated with water vapor in the presence of a hydration catalyst to produce ethanol or isopropanol, respectively. After removal of the alcohol the gaseous product stream is subjected to adsorption, thereby producing an ethene-enriched stream or a propene-enriched stream. The ethene-enriched stream or the propene-enriched stream is recycled to the hydration reactor.

Abstract: A nitrogen PSA system uses a back-fill step only on start-up conditions or when a minor fault has caused the plant to temporarily lose purity. The plant utilizes an oxygen analyzer which controls valves allowing the initiation and cancellation of the back-fill step.

Abstract: An ethylene stream which contains ethane as an impurity or a propylene stream which contains propane as an impurity is contacted with a polymerization catalyst thereby producing a polymer product containing unreacted ethylene or propylene and the corresponding alkane. A gas mixture containing ethylene or propylene and the corresponding alkane is separated from the polymer product and subjected to adsorption at a temperature of 50.degree. to 200.degree. C. in a bed of adsorbent which selectively adsorbs alkenes, thereby adsorbing substantially all of the propylene or ethylene from the gas mixture. The ethylene or propylene is desorbed from the adsorbent and recycled to the polymerization zone. The process is operated on a low per pass conversion with recycle of unreacted monomer. In the system of the invention the adsorption unit may be upstream or downstream of the polymerization reactor.

Abstract: An ethylene stream which contains ethane as an impurity or a propylene stream which contains propane as an impurity is subjected to adsorption at a temperature of 50.degree. to 200.degree. C. in a bed of adsorbent which selectively adsorbs ethylene or propylene, thereby adsorbing substantially all of the ethylene or propylene. The purified ethylene or propylene stream is then subjected to partial oxidation in the presence of oxygen and, optionally ammonia to produce various partial oxidation products. The process is operated on a low per pass conversion with recycle of unreacted ethylene or propylene. In the system of the invention the adsorption unit may be upstream or downstream of the partial oxidation reactor.

Abstract: Type X zeolites whose charge-compensating cations are composed of 95 to 50% lithium ions, 4 to 50% of one or more of aluminum, cerium, lanthanum and mixed lanthanides and 0 to 15% of other ions. The zeolites preferentially adsorb nitrogen from gas mixtures.

Abstract: A propylene stream which contains propane as an impurity is contacted with carbon monoxide and hydrogen in the presence of a hydroformylation catalyst thereby producing a product stream containing butyraldehyde and/or n-butyl alcohol, unreacted propylene and propane. A gas mixture containing propylene and propane is separated from the product stream and subjected to adsorption at a temperature of 0.degree. to 250.degree. C. in a bed of adsorbent which selectively adsorbs propylene, thereby adsorbing substantially all of the propylene from the gas mixture. The propylene is desorbed from the adsorbent and recycled to the reaction zone. The process is operated on a low per pass conversion with recycle of unreacted propylene. In the system of the invention the propylene adsorption unit may be upstream or downstream of the hydroformylation reactor.