Abstract: A steerable directional drilling tool assembly includes a bent housing defining a bend angle and having a mud motor in its upper section and a drill bit below its lower section, an orienting tool rotatably coupled to such upper section and suspended on coiled tubing that extends upward to the surface, an electric motor in the orienting tool operable to rotate the bent housing in either hand direction to change or adjust the tool face angle of the bit, or continuously rotate the bent housing so that the bit drills straight-ahead, and an electric cable extending throughout the coiled tubing to furnish power from the surface to the electric motor and transmit electric signals to and from the surface. A logging tool can be included in the assembly for measuring characteristics of the formation, the borehole, and the tool assembly.

Abstract: A multi-lateral well completion system segregates and prevents commingling of the production fluids flowing from a plurality of lateral wellbores which extend outward from a main wellbore. The system includes a segregator body member that is positioned and oriented in the main wellbore adjacent the inner ends of the lateral wellbores in a manner such that the inlets of separate, longitudinal flow passages in the segregator body member are aligned to receive the production fluid flow from respective lateral wellbores. Various structures are disclosed which provide isolated, pressure-sealed communication between the inner ends of each lateral wellbore and the flow passage inlet that is aligned therewith. Each flow passage in the body member can be equipped with a remotely operated valve to control production fluid flow therethrough, as well as with sensors to monitor various characteristics of the production fluids. Gas lift of the production fluids also can be provided.

Abstract: An acoustic wave transducer useful in sonic logging while drilling a borehole through an adjacent earth formation includes an array of transducer elements mounted circumferentially around a drill collar. The elements are bonded in an elastomer ring that is received in an external groove in the collar and are protected by a shield having windows. The elements are electrically connected in parallel so that when excited by an electrical pulse, the elements generate a monopole acoustic wave that propagates out into the formation. When used as a receiver, the electrically connected array of elements detect averaged acoustic waves from the formation around the circumference of the drill collar and have minimum sensitivity to acoustic multipole waves traveling through the drill collar.

Abstract: An articulated directional drilling tool assembly for use in drilling a borehole having a short radius of curvature includes a mud motor having an upper housing that is pivotally connected to a lower housing having upper and lower sections. Such sections are joined together in a manner to define a bend angle. The drill bit box carries a stabilizer that centers it in the borehole. The upper housing section carries an eccentric stabilizer assembly which tilts it toward the low side of the borehole to increase the effectiveness of the bend angle. A hydraulic piston also can be used to increase the side loading on the bit and cause it to drill a sharply curving borehole. The upper housing of the motor is connected to the lower housing by an articulative, torque transmitting coupling, and the upper motor housing is connected to an orientation measuring sub thereabove in the same manner.

Abstract: A sensor protection system for use with an MWD tool includes a tubular body having lesser and greater diameter portions, antennas mounted in grooves in the lesser diameter portion, shield sleeves covering the antennas and being locked in place against longitudinal and rotational movement, and a wear band on the greater diameter portion to provide a standoff for the shield sleeve, the wear band also being locked against movement in the longitudinal and rotational directions. The locking mechanism also can be used to fix a sleeve-type stabilizer on the tubular body.

Abstract: A steerable rotary drilling tool includes a drill bit mounted on the lower end of a housing by a drive shaft having an articulative coupling that allows the bit's rotation axis to be inclined relative to the rotation axis of the housing, an eccentric weight in the housing that maintains the bit axis pointed in only one direction in space as the bit is turned by the housing, and a clutch system that allows such direction to be changed downhole. A measuring-while-drilling tool is included to allow the progress of the drilling to be monitored at the surface, and to allow changing the bit axis or toolface by a selected amount.

Abstract: An articulated directional drilling tool assembly for use in drilling a borehole having a short radius of curvature includes a mud motor whose housing is pivotally connected to a lower housing having upper and lower sections that are joined together in a manner to define a bend angle. The drill bit box carries a stabilizer that centers it in the borehole. The upper housing section carries pads which are forced against the low side of the borehole by a hydraulic piston to increase the side loading on the bit and cause it to drill a sharply curving borehole. The motor housing is connected to the lower housing by an articulative, torque transmitting coupling, and the motor housing is connected to an orientation measuring sub thereabove in the same manner.

Abstract: A steerable rotary drilling tool includes a drill bit mounted on the lower end of a housing by a drive shaft having an articulative coupling that allows the bit's rotation axis to be inclined relative to the rotation axis of the housing, an eccentric weight in the housing that maintains the bit axis pointed in only one direction in space as the bit is turned by the housing, and a clutch system that allows such direction to be changed downhole. A measuring-while-drilling tool is included to allow the progress of the drilling to be monitored at the surface, and to allow changing the bit axis or toolface by a selected amount.

Abstract: An articulated directional drilling tool assembly for use in drilling a borehole having a short radius of curvature includes a mud motor whose housing is pivotally connected to a lower housing having upper and lower sections that are joined together in a manner to define a bend angle. The lower housing section carries a full gage stabilizer that centers its lower end in the borehole. The upper housing section carries pads which are forced against the low side of the borehole by a hydraulic piston to increase the side loading on the bit below the lower housing section and cause it to drill a sharply curving borehole. The motor housing is connected to the lower housing by an articulative, torque transmitting coupling, and the motor housing is connected to an orientation measuring sub thereabove in the same manner.

Abstract: A steerable rotary drilling tool includes a drill bit mounted on the lower end of a housing by a drive shaft having an articulative coupling that allows the bit's rotation axis to be inclined relative to the rotation axis of the housing, an eccentric weight in the housing that maintains the bit axis pointed in only one direction in space as the bit is turned by the housing, and a clutch system that allows such direction to be changed downhole. A measuring-while-drilling tool is included to allow the progress of the drilling to be monitored at the surface, and to allow changing the bit axis or toolface by a selected amount.

Abstract: In accordance with illustrative embodiments of the present invention, a measuring-while-drilling system includes a sensor sub positioned at the lower end of a downhole motor assembly so that the sub is located near the drill bit. The sub houses instrumentalities that measure various downhole parameters such as inclination of the borehole, the natural gamma ray emission of the formations, the electrical resistivity of the formations, and a number of mechanical drilling performance parameters. Sonic or electromagnetic telemetry signals representing these measurements are transmitted uphole to a receiver associated with a convential MWD tool located above the motor, and telemetered by this tool to the surface substantially in real time. The system has particular application to accurate control over the drilling of extended reach and horizontally drilled wells.

Abstract: In accordance with illustrative embodiments of the present invention, a measuring-while-drilling system includes a sensor sub positioned at the lower end of a downhole motor assembly so that the sub is located near the drill bit. The sub houses instrumentalities that measure various downhole parameters such as inclination of the borehole, the natural gamma ray emission of the formations, the electrical resistivity of the formations, and a number of mechanical drilling performance parameters. Sonic or electromagnetic telemetry signals representing these measurements are transmitted uphole to a receiver associated with a conventional MWD tool located above the motor, and telemetered by this tool to the surface substantially in real time. The system has particular application to accurate control over the drilling of extended reach and horizontally drilled wells.

Abstract: Directional drilling is achieved by a weight-on-bit control mechanism that is attached to a drill bit having asymmetrical cutters. A valve in the mechanism temporarily interrupts or bypasses mud flow toward the bit to correspondingly change the downward force acting thereon during a portion of each revolution. The bit will drill preferentially on that side of the bottom surface of the borehole where the downward force is increased, and thereby cause the borehole to curve in an azimuthal direction on such side.

Abstract: A sonic transmitter assembly for use in logging-while-drilling includes stacks of piezoelectric crystals that extend outwardly from a nodal plate member, and a generally tubular assembly that contains such stacks and has end portions that are sealingly mounted in diametrically opposed holes in a pipe member that forms a pan of the drill string. Spring mass isolator systems are employed to inhibit transmission of acoustic waves to the pipe member. Balanced mounting forces and the bilateral symmetry of the construction also inhibit transmission of acoustic waves to the pipe member, particularly waves which are asymmetric with respect to the longitudinal axis of the pipe member.

Abstract: To optimize the drilling of a borehole with a positive displacement downhole mud motor which rotates a drill bit, the hydraulic power input to the motor and the mechanical power output of the motor are calculated based upon measurements of weight-on-bit (WOB), torque, bit rotational speed and pressure drop across the motor. These input and output values are plotted versus one another to produce a characteristic curve which indicates the maximum achievable power output of the motor. The values used by the driller are compared to such maximum to enable adjustment of WOB such that drilling at maximum efficiency for a given lithology can be achieved. Other important information such as optimum standpipe pressure and operating efficiency and wear of the motor also are determined.

Abstract: A stabilizer to be mounted on a collar of a well drilling string including a circumferentially continuous tubular body having several outwardly extending blades thereon, the tubular body having an inner dimension such that it can be slid onto a drill collar, and radially energized components which positively fix the stabilizer on the collar including dies mounted in the blades, and having serrations on their inner faces, and drive elements to cause the serrations to bite into the collar and thereby fix the stabilizer thereon in a selected longitudinal and rotational position.

Abstract: A downhole adjustable orienting sub is included in a directional drilling tool string that is run into the borehole on coiled tubing. The bent housing of the tool string defines a bend angle and a bend point, and the bend point is oriented about the center of the bore by operating the orienting sub. The level of the reactive torque applied to the bent housing as the bit drills on bottom is controlled by selecting the amount of the weight of the coiled tubing that is applied to the bit. The orienting sub can be indexed downhole to provide different orientations of the bend point by temporarily reducing and then increasing the mud flow rate.

Abstract: In accordance with illustrative embodiments of this invention, a downhole adjustable stabilizer includes a sleeve having outwardly extending blades and mounted for limited rotation on a mandrel, vertically aligned sets of radially movable buttons mounted in bores in the blades, and longitudinal flats on the outer periphery of the mandrel that when radially aligned with the respective sets of buttons allows them to shift inward to positions where the stabilizer becomes undergage and can be tilted in the borehole. Some spring loaded buttons drag against the borehole wall to provide frictional restraint against rotation of the housing. The blades can each have an inclined side surface that causes the sleeve to be rotated to its position relative to the mandrel where the sets of buttons are retracted as the stabilizer slides downward in the borehole.

Abstract: Methods are provided for controlling the direction of a borehole drilled by a downhole motor, including the steps of positioning downhole adjustable bent housing and near-bit stabilizer in the drill string, adjusting the bent housing from its normally straight condition to its bent condition to effect borehole curvature, and using the stabilizer in its undergage condition to enhance the inclination. The Measurements are made from which the inclination with respect to the vertical and the azimuth can be determined and telemetered uphole for processing, display, and recording. Preferably the directional measurements are made at two locations, one below the bent point and one above it. These two sets of measurements can be compared to confirm the bend angle and to obtain a definition of the orientation of the plane of the bend angle so that the drilling path can be accurately controlled.

Abstract: In accordance with an illustrative embodiment of the present invention, a downhole adjustable apparatus for creating a bend angle in a drill string includes a mandrel mounted for rotation between first and second angular positions within a housing, the mandrel being telescoped into the housing on an axis that is inclined with respect to the principle axial centerline of the housing, so that in one rotational position of the mandrel the housing is axially aligned with the centerline of a drilling motor and in another rotational position that is 180.degree. from the initial position the housing is slightly inclined with respect to the centerline of such drilling motor to establish a bend angle. Further manipulation of the mandrel is used to return the members to their original positions for straight-ahead drilling.