Patents Represented by Attorney David P. Wood
  • Patent number: 7205772
    Abstract: An arc fault detector includes a shunt resistor deployed in a protected circuit, an arc discriminator sensing voltages across the shunt resistor and producing an arc indication deduced from current variations associated with parallel and series arc faults, a signal transformer buffering the arc detection signal and producing a pulse, a switch transient detector sensing a voltage differential across load switches and producing a pulsed switch transient signal when the voltage differential across load switches exceeds a reference value, a line interrupter, such as a static relay, a switch controller including logic gates generating a trip signal based on predetermined criteria, and a manual switch for resetting the line interrupter. An embodiment comprises a voltage sensing coil enveloping a toroidal core to detect current variations in conductors passing through the core.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: April 17, 2007
    Assignee: Delphi Technologies, Inc.
    Inventors: Malakondaiah Naidu, Thomas J Schoepf, Suresh Gopalakrishnan
  • Patent number: 7204730
    Abstract: An electrical inter-connection is provided such that a terminal pin which is positioned in a pin block extends through a plated through-hole in a circuit board substrate and is connected with the circuit board using a conductive bonding agent such as solder. The terminal pin is capable of inter-connection with conductive elements located on each major side of the circuit board and eliminates the need for an interference fit between the terminal pin and circuit board. The pin block includes a body and at least one stand-off. The stand-off maintains the body a sufficient distance from the circuit board substrate to enable a solder fillet to form between the plated through-hole and the terminal pin during re-flow processing. The electrical inter-connection further includes an eccentric aperture in the circuit board suitable for interference fit inter-connection with a protruding cylindrical feature such as on an electrical ground that has poor solderability characteristics.
    Type: Grant
    Filed: January 20, 2006
    Date of Patent: April 17, 2007
    Assignee: Delphi Technologies, Inc.
    Inventors: Daniel S Eichorn, Michael W Allender, Dominic Anthony Messuri, Christopher Alan Brandon
  • Patent number: 7204716
    Abstract: A shielded electrical connection system comprises a male electrical connector and a female electrical connector that mates with the male electrical connector. The mated electrical connectors have mated terminals that are disposed and sealed in communicating terminal passages of the respective electrical connectors. The electrical connectors also have engaged electromagnetic shields that are disposed and at least partially sealed in communicating shield chambers that are isolated from the mated terminals that are sealed in communicating terminal passages.
    Type: Grant
    Filed: March 1, 2006
    Date of Patent: April 17, 2007
    Assignee: Delphi Technologies, Inc.
    Inventors: Terry A. George, Joseph Howard Gladd, William C Ketterer
  • Patent number: 7201595
    Abstract: A socket connector having a connector body co-molded with its peripheral and cable seals. In the first molding operation, a first tooling is placed into a mold and is configured so that plastic injected into the mold forms the connector body. In the second molding operation, a second tooling is placed into the mold and is configured so that elastomeric material injected into the mold passes through at least one passage of the connector body to thereby form the peripheral seal and, integrally therewith, the cable seal.
    Type: Grant
    Filed: January 6, 2006
    Date of Patent: April 10, 2007
    Assignee: Delphi Technologies, Inc.
    Inventor: John R. Morello
  • Patent number: 7201587
    Abstract: An electrical connector has a connector body. A pin block disposed in the connector body supports a plurality of terminal pins that are arranged in horizontal rows that are vertically spaced with the terminal pins in each row being laterally spaced from each other. The terminal pins have contact portions projecting out a forward end of the pin block and tail portions projecting out a rearward end of the pin block. The tail portions of the terminal pins in an uppermost row of the plurality of terminal pins have straight tail portions. The connector body has a socket at a forward end, an intermediate retainer section holding the pin block and a tail guard at a rearward end for protecting the projecting tail portions of the terminal pins.
    Type: Grant
    Filed: July 31, 2006
    Date of Patent: April 10, 2007
    Assignee: Delphi Technologies, Inc.
    Inventors: Daniel S. Eichorn, Steven W. Marzo, James M. Stambolia
  • Patent number: 7179136
    Abstract: An electrical connector has male terminals that are retained in terminal cavities of a connector body by rigid lock nibs and flexible cantilever beams that push the terminals against the rigid lock nibs. The male terminal have blades that project into a socket at a mating end of the connector body. A stabilizer that is disposed into the socket shifts between a preload position allowing terminal insertion into locked engagement in the connector body, and a stabilize position stabilizing the blades in the socket and enhancing the terminal retention in the terminal cavities.
    Type: Grant
    Filed: September 19, 2006
    Date of Patent: February 20, 2007
    Assignee: Delphi Technologies, Inc.
    Inventor: John R. Morello
  • Patent number: 7175487
    Abstract: The invention concerns an electrical terminal element with a crimp section and a socket section which forms a receiving chamber for a plug and which has a substantially rectangular cross-section, wherein in each case a locking projection is provided in the region of an insertion opening for the plug on opposed first side walls of the socket section. The invention further concerns a terminal element housing with at least one receiving chamber for receiving an electrical terminal element of this kind.
    Type: Grant
    Filed: June 24, 2005
    Date of Patent: February 13, 2007
    Assignee: Delphi Technologies, Inc.
    Inventors: Andreas Urbaniak, Gregor Frimmersdorf, Eduard Cvasa
  • Patent number: 7168412
    Abstract: An injection nozzle for an internal combustion engine has a valve member moveable within a bore of a nozzle body, and a seating surface defining a seat cone angle the valve member including a first frustoconical valve region, a second frustoconical valve region, and an annular groove defining, in part, a delivery chamber in communication with at least one nozzle outlet. The annular groove is disposed intermediate the first and second valve regions such that a first seating line is defined at the mutual interface between the first valve region and the annular groove and is engageable with the seating surface to control delivery of fuel from a first supply chamber to the deliver chamber, and a second seating line is defined at the mutual interface between the second valve region and the annular groove and is engageable with the seating surface to control delivery from a second supply chamber to the delivery chamber.
    Type: Grant
    Filed: January 13, 2005
    Date of Patent: January 30, 2007
    Assignee: Delphi Technologies, Inc.
    Inventors: Michael P. Cooke, Andrew J. Limmer
  • Patent number: 7166001
    Abstract: An axially actuated battery terminal post clamp in which a threaded fastener causes clamping action of a concave post seat onto the convex surface of a battery terminal post, and wherein the threaded fastener is oriented axially, that is, substantially parallel to the longitudinal axis of the battery terminal post. A clamp body has a concave post seat defining a post seat axis, a first sidewall member and a second sidewall member. First and second U-shaped clips are interfaced with the first and second sidewall members and have guide holes, wherein at least one clip has tapered guide holes. A threaded fastener is oriented parallel to the post seat axis and has tapers which interact with the guide holes to cause the diameter of the post seat to decrease as the threaded fastener is actuated.
    Type: Grant
    Filed: December 21, 2004
    Date of Patent: January 23, 2007
    Assignee: Delphi Technologies, Inc.
    Inventors: Gary C. Detter, Jay Harold Garretson
  • Patent number: 7163003
    Abstract: A fuel system for an internal combustion engine comprises a fuel injection apparatus (16) including at least one fuel injector (18), the fuel injection apparatus (16) being arranged to inject fuel at high pressure into an associated combustion space, and a primary supply line (11) through which fuel is supplied from a low pressure reservoir (10) to the fuel injection apparatus (16). The system also includes a return flow line (20) for a return flow of fuel from the fuel injection apparatus (16) to the low pressure reservoir (10), and a filter arrangement (32) including a primary filter (14) arranged within the primary supply line (11) for filtering contaminants in the fuel flow through the primary supply line (11) and a secondary filter (30) arranged within the return flow line (20) for filtering contaminants from the flow through the return flow line (20).
    Type: Grant
    Filed: March 13, 2003
    Date of Patent: January 16, 2007
    Assignee: Delphi Technologies, Inc.
    Inventor: Peter Francis Bradford
  • Patent number: 7159799
    Abstract: A fuel injector for an internal combustion engine has a nozzle body (36) provided with a nozzle bore (42), an inner valve (16) which is engageable with an inner valve seating (48) to control fuel delivery through one or more first nozzle outlets (38), and an outer valve (18) which is received within the nozzle bore (42) and engageable with an outer valve seating (48) to control fuel delivery through one or more second nozzle outlets (40). An actuator (14) for controlling movement of the inner and outer valves (16, 18) transmits an actuation force to the valves (16, 18) so as to permit either movement of the inner valve (16) only to provide a first injection state in which fuel is delivered through only the or each of the first outlets (38), or movement of the outer valve (18) only to provide a second injection state in which fuel is delivered through only the or each of the second outlets (40).
    Type: Grant
    Filed: January 13, 2006
    Date of Patent: January 9, 2007
    Assignee: Delphi Technologies, Inc.
    Inventor: Michael Peter Cooke
  • Patent number: 7160033
    Abstract: A ferrule for a light guide comprises a continuous metal sleeve which has a first tubular section and, at an axial spacing therefrom, a coaxial second tubular section which are connected to one another via an intermediate section, and a first plastic molded part formed around the free end of the first tubular section and a second plastic molded part which is provided at an axial spacing therefrom and which is formed around the ends of the two tubular sections adjacent to the intermediate section and around the intermediate section.
    Type: Grant
    Filed: March 23, 2005
    Date of Patent: January 9, 2007
    Assignee: Delphi Technologies, Inc.
    Inventors: Juergen Roeder, Martin Herlitz, Peter P. Schekalla, Juergen Pscheidt
  • Patent number: 7156697
    Abstract: An electrical connector comprises at least one chamber for accommodating at least one electrical contact and a seal arranged in the inlet region of the chamber through which the electrical contact is plugged through or pierced through when fitting the connector. Immediately behind and/or immediately in front of the seal viewed in the contact plug-in direction an admission region widened transversely to the contact plug-in direction is provided in each case for the sealing material displaced when the contact is plugged through or pulled out.
    Type: Grant
    Filed: January 14, 2005
    Date of Patent: January 2, 2007
    Assignee: Delphi Technologies, Inc.
    Inventor: Thomas Drescher
  • Patent number: 7149089
    Abstract: An electrical assembly comprises a lower housing, a circuit board mounted in the lower housing, and an insulator block mounted on an upper surface of the circuit board holding a plurality of terminals that have contact heads extending above the insulator block and connector tails extending below the insulator block and attached to the circuit board. The contact heads extend through a face seal. An upper housing having an integral upstanding shroud is attached to the insulator block and/or the lower housing so that the contact heads are disposed within the shroud and the face seal is compressed between the insulator block and the upper housing. The shroud has an outer periphery and the insulator block has an outer periphery that is spaced inwardly of the outer periphery of the shroud to provide a space beneath the upper housing for attaching electrical and/or electronic components to the circuit board adjacent the insulator block.
    Type: Grant
    Filed: January 14, 2004
    Date of Patent: December 12, 2006
    Assignee: Delphi Technologies, Inc.
    Inventors: Raymond J. Blasko, Mauro R. Jadue, William G. Flask
  • Patent number: 7147496
    Abstract: Electrical connection device, for arrangement between a steering wheel and a steering column module of a vehicle, which includes a rotor part (2) and a stator part (3) for enclosure of at least one electrical conductor connected to it at the end, in which the rotor part (2) inserted into the stator part (3) is non-rotatably connected with a guide ring (6) mounted in the stator part (3), and a blocking rocker (12) acted upon by a compression spring, to be released by mounting the steering wheel (1), is present for fastening the rotor part (2) in an assembly position. The blocking rocker (12) acts between the guide ring (6) and the stator part (3) so that a relative rotation is prevented when the steering wheel (1) is not installed.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: December 12, 2006
    Assignee: Delphi Technologies, Inc.
    Inventor: Sven Kuerschner
  • Patent number: 7143746
    Abstract: A fuel injection system for supplying pressurised fuel to a fuel injector, the fuel injection system comprising an accumulator volume for supplying fuel at a first injectable pressure level to the fuel injector through a fuel supply passage, a pump arrangement for increasing the pressure of fuel supplied to the injector to a second injectable pressure level, and a valve arrangement operable between a first position in which fuel at the first injectable pressure level is supplied to the injector and a second position in which communication between the injector and the accumulator volume is broken so as to permit fuel at the second injectable pressure to be supplied to the injector. The injection system may include a valve arrangement in the form of a three-position valve or may include a shut off valve for controlling the supply of fuel through the fuel supply passage.
    Type: Grant
    Filed: January 30, 2006
    Date of Patent: December 5, 2006
    Assignee: Delphi Technologies, Inc.
    Inventors: Andrew Knight, Anthony Williams
  • Patent number: 7145282
    Abstract: An actuator includes a piezoelectric stack within a housing that applies a compressive load to the stack. The housing may include a cylindrical tube closed at one end and may seal the stack against fluid pressure. The housing may be shorter than the length of the piezoelectric stack and may include resilient means for inducing elastic strain in the stack. The resilient means may include one or more slots extending around the circumference of the housing and/or a corrugated region of the housing to form a tension spring at a lower end of the housing. The tension spring may then serve to draw the stack into compression. The stack may include a plurality of layers of piezoelectric or piezoceramic material interspersed with a plurality of layers of electrically conductive material and connecting means for connecting the layers to a source of electrical power.
    Type: Grant
    Filed: July 15, 2004
    Date of Patent: December 5, 2006
    Assignee: Delphi Technologies, Inc.
    Inventors: Charles Dale Oakley, Rick Daniel Kerr, Giulio Angel Ricci-Ottati, Russell Harmon Bosch, Hermann Breitbach, Manfred Kolkman
  • Patent number: 7134190
    Abstract: The present invention is an automated wire harness machine (40) capable of manufacturing a wire harness (42) unique in-part due to the automation process. The novel wire harness is generally a plurality of bundled, preferably un-stripped, insulated wires (46). Each un-stripped end portion (180, 182) of each wire is preferably terminated to one of a series of electrical connectors (44) of the wire harness. Each connector has at least one wafer (52) which houses a plurality of terminals (54) preferably crimped and electrically terminated to the ends of the wires. The wire harness machine preferably utilizes a pallet (56) which holds all of the wafers of one wire harness. A conveyor (58) transports the pallet and wafers through a series of stations which perform automated manufacturing steps. The first station is a terminal inserter (64) which inserts and locks the terminals within pre-assigned cavities (114) of the wafers.
    Type: Grant
    Filed: November 22, 2002
    Date of Patent: November 14, 2006
    Assignee: Delphi Technologies, Inc.
    Inventors: Edward M. Bungo, James A. Gourash, Shao Chung Hsieh, John Thomas Kightlinger, Nick M. Loprire, Robert Alan McFall, John C. McLane, Andrew F. Rodondi, Mark J. Vanden Wymelenberg
  • Patent number: 7104829
    Abstract: A connector includes a housing, a base extending from an outer surface of the housing, and a deflectable, cantilever locking arm extending from an outer surface of the base. A window is formed in the locking arm at a location proximate the base. The locking arm and base are shaped to resist breakage of the locking arm and base when the lock arm is bent away from the outer surface of the housing.
    Type: Grant
    Filed: March 23, 2005
    Date of Patent: September 12, 2006
    Assignee: Delphi Technologies, Inc.
    Inventors: Thomas A. Volpone, Dale J. Smutny, Daniel J. Erdman
  • Patent number: 7097478
    Abstract: The invention relates to an electric connecting device, especially for arrangement between a steering wheel and a steering column switch module of a motor vehicle, comprising a stationary housing part and a rotationable housing part which respectively include a connecting unit and enclose at least one spiral-shaped wound-up, flexible electric conductor whose respective end is connected to the connecting unit and which is guided in a reverse-direction loop inside the housing. The conductor is associated with a forced guidance element in a positive fit, engaging the peripheral side of the conductor and resulting in a defined winding or unwinding of the conductor during a rotational movement of the rotationable housing part. The forced guidance element comprises a toothing that engages into the respective recesses in the conductor and may be assigned to the rotatable housing part, the stationary housing part, or both.
    Type: Grant
    Filed: April 9, 2003
    Date of Patent: August 29, 2006
    Assignee: Delphi Technologies, Inc.
    Inventor: Andreas Dietrich