Abstract: A method and apparatus for necking an open end of a metal container in which annular grooves are provided on the inner surface of the necking dies to abate sticking of cans in the dies during the necking process.

Abstract: A methods for forming threads in the neck portion of a can made of thin gauge, hard temper metal which minimizes stretching of the metal in the neck portion. The method employs a grooved arbor and roller having a single thread lead around less than 360.degree. of the roller's perimeter.

Abstract: A strip of highly reflective aluminum protected by a conversion coating and a light-permeable fluoropolymer coating which is non-adhesively interstitially mechanically bonded to the microscopic irregularities of the conversion coated surface. The highly reflective strip may be substituted for polished stainless steel and/or bi-metal and used under aggressive conditions for a prolonged period without deleteriously affecting the initial D/I (distinctness of reflected image) of the shaped strip. The strip of arbitrary length may be shaped in rolling dies so that at least a portion of the strip has a radius of less than 10 mm without damaging or separating the fluoropolymer coating. The specific steps of the claimed process require starting with a bright-rolled clean strip which is conversion coated to carry a thin metal compound coating. The reflective conversion coated surface is coated with the fluoropolymer while maintaining at least 80% D/I.

Abstract: A building panel and method of forming it are disclosed in which the panel includes inner and outer polymer facing sheets and a rigid foam core with the facing sheets joined securely to the core by glass fibers embedded in the facing sheets and projecting from them into the core.

Abstract: A method for coating strip material by applying polymer resin having a high solids content to at least one face of strip material with a coating roll having a pattern of grooves in the surface of the roll and curing the polymer resin on said strip.

Abstract: A method for necking an end of a metal container include effecting initial deformation, generally radially inwardly, of an axial portion to establish a necked-in generally convex transition portion and an adjacent portion disposed between the transition portion and the container end which is initially generally cylindrical. Both portions are of reduced diameter with respect to the original can body diameter. Sequentially, through the series of formation steps, the portion to be necked in is further reduced in diameter to produce an outwardly generally convex portion disposed in underlying relationship with respect to an outwardly concave portion. A generally, radially, outwardly directed flange may be established within the end section of the necked-in portion. Apparatus to perform the foregoing forming steps consists of a plurality of die means which are subjected to relative axial movement and contact and reshape the exterior of the container portion that is to be necked in.

Abstract: A novel polymer-coated reflector aluminum is coated with an aromatic polysiloxane liquid coating solution polymerized to have non-linear, ladder silicon to oxygen bonding. A metal layer or substrate coated with the aromatic polysiloxane liquid polymer provides enhanced planarization and total reflectivity. The novel aromatic polysiloxane liquid polymer-coated metal preferably includes a non-linear, ladder aromatic polysiloxane polymer-coated aluminum metal sheet such as provided by polyphenylsiloxane polymer having the general formula R.sub.n SiO.sub.(4-n)/2, wherein R comprises phenyl radical, and n has an average value of about 0.95 to 1.05.

Abstract: A method of forming a drawn metal cup for a container body which includes drawing a cup having a circular boss in its base wall, redrawing the cup and forming a pressure resistant profile in its base wall.

Abstract: A novel polymer-coated carbon, metal, or ceramic substrate is coated with an aromatic polysiloxane liquid coating solution polymerized to have non-linear, ladder silicon to oxygen bonding. A carbon, metal, or ceramic layer or substrate coated with the aromatic polysiloxane liquid polymer provides enhanced thermal protection and oxidative stability. The novel aromatic polysiloxane liquid polymer-coated carbon, metal, or ceramic substrate preferably includes a non-linear, ladder aromatic polysiloxane polymer-coated carbon, metal, or ceramic substrate such as provided by polyphenylsiloxane polymer having the general formula R.sub.n SiO.sub.(4-n)/2, wherein R comprises phenyl radical, and n has an average value of about 0.95 to 1.05.

Abstract: A method of forming a drawn metal cup for a container body which includes drawing a cup having a circular boss in its base wall, redrawing the cup and forming a pressure resistant profile in its base wall.

Abstract: A strip of gray reflective aluminum protected by a conversion coating and a light-permeable fluoropolymer coating which is non-adhesively interstitially mechanically bonded to the microscopic irregularities of the conversion coated surface. The highly reflective strip may be substituted for polished stainless steel and/or bi-metal and used under comparably aggressive conditions for a prolonged period without deleteriously affecting the initial D/I (distinctness of reflected image) of the shaped strip. The strip of arbitrary length may be shaped in rolling dies so that at least a portion of the strip has a radius of less than 10 mm without damaging or separating the fluoropolymer coating. The specific steps of the claimed process require starting with a bright-rolled clean strip which is conversion coated to carry a thin metal compound coating. After rinsing and drying, the reflective surface is coated with the fluoropolymer while maintaining at least 80% D/I.

Abstract: A building panel and method of forming it are disclosed in which the panel includes inner and outer polymer facing sheets and a rigid foam core with the facing sheets joined securely to the core by glass fibers embedded in the facing sheets and projecting from them into the core.

Abstract: A method for extrusion coating both sides of a metal strip. A metal strip, such as aluminum alloy strip, is moved through a pre-conditioner, two extrusion dies, a post heater and a cooling system. Both sides of the strip are coated with thin coatings of polyester material. The coated metal strip is useful for containers, such as cans and can ends, as well as for automobiles, appliances, aerospace, construction and electrical devices.

Abstract: A method of forming a drawn metal cup for a container body which includes drawing a cup having a circular boss in its base wall, redrawing the cup and forming a pressure resistant profile in its base wall.

Abstract: A method of scoring a metal panel such as a can end lid includes forming a first scoreline having a base and a pair of lateral walls and subsequently forming a second scoreline within the first scoreline by indenting a portion of the first scoreline base. The final scoreline may be created by employing two or more scoring operations after the first scoreline has been formed. The apparatus preferably includes a press which supports the first scoring die and second scoring die in such a manner as to establish the desired sequence of scoring operations. This method and associated apparatus provide a scored metal panel or container lid having improved performance characteristics. The resultant lid is characterized by reduced residual strain.

Abstract: A method of producing aluminum can sheet having low earing characteristics. An aluminum alloy ingot is provided and is heated to a temperature between about 527.degree. to 571.degree. C. (980.degree. to 1060.degree. F.). After this, the ingot is hot rolled in a single-stand reversible hot mill to produce an intermediate gauge sheet. The intermediate gauge sheet is then cold rolled to produce a final gauge aluminum can sheet having low eating characteristics.

Abstract: A method of producing aluminum can sheet having high strength and low earing characteristics comprises providing an aluminum alloy ingot and then hot rolling the ingot in a single-stand hot reversing mill to produce a first intermediate gauge sheet. The first intermediate gauge sheet is then cold rolled to produce a second intermediate gauge sheet. This second intermediate gauge sheet is passed through a heat source as a single web so that the second intermediate gauge sheet is continuously annealed. After heating, the second intermediate gauge sheet is quenched and coiled again. Finally, the coiled second intermediate gauge sheet is cold rolled again to produce the final gauge aluminum can sheet having high strength and low earing characteristics.

Abstract: A polymer-coated carbon is coated with an aromatic polysiloxane liquid coating solution polymerized to have non-linear, ladder-like silicon to oxygen bonding. Carbon fiber or fabric coated with aromatic polysiloxane liquid polymer provides enhanced thermal protection and oxidative stability. The aromatic polysiloxane liquid polymer-coated carbon preferably includes a non-linear, ladder-like aromatic polysiloxane polymer-coated carbon such as provided by polyphenyl-siloxane polymer having the general formula R.sub.n SiO.sub.(4-n)/2, wherein R comprises phenyl radical, and n has an average value of about 0.95 to 1.05.

Abstract: A method for necking an end of a metal container include effecting initial deformation, generally radially inwardly, of an axial portion to establish a necked-in generally convex transition portion and an adjacent portion disposed between the transition portion and the container end which is initially generally cylindrical. Both portions are of reduced diameter with respect to the original can body diameter. Sequentially, through the series of formation steps, the portion to be necked in is further reduced in diameter to produce an outwardly generally convex portion disposed in underlying relationship with respect to an outwardly concave portion. A generally, radially, outwardly directed flange may be established within the end section of the necked-in portion. Apparatus to perform the foregoing forming steps consists of a plurality of die means which are subjected to relative axial movement and contact and reshape the exterior of the container portion that is to be necked in.