Patents Represented by Attorney F. J. McCarthy
  • Patent number: 5501729
    Abstract: A pitch based impregnant for a carbon or graphite body and a method of impregnation. The method involves forming a liquid solution of a substantially solids free pitch having a Q.I. of less than 1% dissolved in furfural and containing an acid catalyst with the solution having a viscosity of less than 150 cps at room temperature and heating the impregnated body to between 150.degree.-200.degree. C. until the impregnant is cured.
    Type: Grant
    Filed: July 19, 1995
    Date of Patent: March 26, 1996
    Assignee: UCAR Carbon Technology Corporation
    Inventors: Irwin C. Lewis, Terrence A. Pirro
  • Patent number: 5494506
    Abstract: A gasket arrangement is provided for a filter in a pyrotechnic gas generator which includes a compressed sheet formed of a combination of intercalated graphite particles and exfoliated flexible graphite particles.
    Type: Grant
    Filed: January 17, 1995
    Date of Patent: February 27, 1996
    Assignee: UCAR Carbon Technology Corporation
    Inventors: Brian M. Ford, John J. Wetula
  • Patent number: 5478442
    Abstract: A rotary hearth calciner for treating petroleum cokes with a puffing inhibitor has a horizontal or inwardly sloping hearth floor rotatable around a vertical axis for receiving particles of coke to be calcined and a central opening in the hearth floor for discharging the coke into a soaking pit. A water cooled, refractory covered feed pipe extending downward into the calciner interior has an inlet for connection to a source of petroleum coke puffing inhibitor and an outlet near the edge of the hearth central floor opening for adding the puffing inhibitor to the coke as the coke is discharged from said hearth floor. The feed pipe outlet is approximately at or below the level of the hearth floor to reduce loss of inhibitor in gas flow above the hearth floor. A puffing inhibitor such as sodium carbonate is supplied by a screw feed mechanism to the feed pipe to add the puffing inhibitor at a desired rate for reaction with the coke. The coke is normally maintained in the soaking pit for about 30 minutes at 1200.
    Type: Grant
    Filed: February 15, 1995
    Date of Patent: December 26, 1995
    Assignee: UCAR Carbon Technology Corporation
    Inventor: Thomas H. Orac
  • Patent number: 5476679
    Abstract: Method for making a component, graphite component, such as a graphite crucible, for use in the production of silicon crystal growth from molten silicon wherein the graphite component has an outer coated layer of glassy carbon formed from a thermoset organic resin that prevents contamination of the molten silicon by carbon from the graphite component.
    Type: Grant
    Filed: May 4, 1995
    Date of Patent: December 19, 1995
    Assignee: UCAR Carbon Technology Corporation
    Inventors: Irwin C. Lewis, Terrence A. Pirro, Douglas J. Miller
  • Patent number: 5451064
    Abstract: Seal ring for engine exhaust systems in the form of a composite of flexible graphite and metal mesh with the metal mesh being positioned close to the bearing surface of the seal ring whereby audible emanations from the seal ring during use are avoided.
    Type: Grant
    Filed: December 22, 1992
    Date of Patent: September 19, 1995
    Assignee: Ucar Carbon Technology Corporation
    Inventors: Robert A. Mercuri, Thomas W. Weber
  • Patent number: 5443894
    Abstract: This invention relates to a fire retardant wooden structural element, such as the web of a wooden joist, a wall panel, exterior or interior siding panel or the like, which is formed of oriented strand board (OSB) having outer layers which contain particles of expandable graphite and a core layer which is free of expandable graphite.
    Type: Grant
    Filed: July 29, 1994
    Date of Patent: August 22, 1995
    Assignee: Ucar Carbon Technology Corporation
    Inventors: Mark W. Pollock, John J. Wetula, Brian M. Ford
  • Patent number: 5415755
    Abstract: Electrode joint for threadably joining two abutting carbon electrode sections is provided with an elongate carbon fastening element which is force fitted into a passage extending from outside of the electrode joint through a portion of the interface contact between the abutting carbon electrode sections.
    Type: Grant
    Filed: November 17, 1993
    Date of Patent: May 16, 1995
    Assignee: Ucar Carbon Technology Corporation
    Inventors: Francis E. Wise, Horace C. Moncrief, Robert E. Smith, Olin W. Hotchkiss, Michael Frastaci, Jerry L. Bjornestad
  • Patent number: 5413816
    Abstract: A method of forming an oxidation resistant aluminum coating on a carbon-carbon composite comprising applying a slurry over the carbon-carbon composite, composed of an aluminum intermetallic in a liquid suspending vehicle including a high char yield adhesive thermoplastic and a glassy carbon, distributing aluminum, in elemental form, over the coated surface and reacting the composite and coating in a furnace.
    Type: Grant
    Filed: December 24, 1991
    Date of Patent: May 9, 1995
    Assignee: UCAR Carbon Technology Corporation
    Inventor: Raymond V. Sara
  • Patent number: 5413738
    Abstract: A unitary composite structure having improved flexural strength and a reduced coefficient of thermal expansion comprising a heterogeneous combination of a carbonaceous reinforcing material interbonded with a matrix material, wherein the said matrix material is a poorly graphitizing carbonaceous pitch containing polymerized and cross-linked aromatic components is disclosed. Graphite electrodes comprised of the poorly graphitized pitch matrix material acting as a binder and/or an impregnant are also disclosed. Processes for the preparation of the poorly graphitizing pitch, the composite structure, and particularly the graphite electrodes are disclosed as well.
    Type: Grant
    Filed: October 22, 1985
    Date of Patent: May 9, 1995
    Assignee: UCAR Carbon Technology Corporation
    Inventors: Irwin C. Lewis, Ronald A. Howard
  • Patent number: 5376450
    Abstract: Particles of intercalated graphite are formed by treating graphite particles with an intercalant and contacting the graphite particles with an organic molecule having C.sub.8 -C.sub.30 carbon atoms and a polar end functional group.
    Type: Grant
    Filed: September 30, 1992
    Date of Patent: December 27, 1994
    Assignee: UCAR Carbon Technology Corporation
    Inventors: Ronald A. Greinke, Richard I. Bretz
  • Patent number: 5373051
    Abstract: A room temperature setting carbonaceous cement comprising a solid carbonaceous material, a catalyst and a liquid carbonizable component, and a boron containing or phosphorus containing material, which when treated with the catalyst will possess increased oxidation resistance at elevated temperatures.
    Type: Grant
    Filed: October 12, 1993
    Date of Patent: December 13, 1994
    Assignee: Ucar Carbon Technology Corporation
    Inventors: Irwin C. Lewis, Terrence A. Pirro, Ronald A. Greinke, Richard I. Bretz, Dennis J. Kampe
  • Patent number: 5372619
    Abstract: A halogenated or sulfonated active carbon which has a high storage capacity for methane is provided from selected halogens in elemental form or solutions of such halogens or from solutions of sulfuric acid, fuming sulfuric acid, sulfur trioxide.
    Type: Grant
    Filed: October 14, 1992
    Date of Patent: December 13, 1994
    Assignee: Ucar Carbon Technology Corporation
    Inventors: Ronald A. Greinke, Richard I. Bretz, Joseph T. Mullhaupt
  • Patent number: 5336015
    Abstract: Threaded nipple for joining two electrode sections is provided with an integral ridge intermediate its threads for centering the electrodes in coaxial alignment.
    Type: Grant
    Filed: November 25, 1992
    Date of Patent: August 9, 1994
    Assignee: Ucar Carbon Technology Corporation
    Inventors: James R. Stewart, James A. Klotz, Crescenzo F. Fulgenzi, Philip D. Coleman
  • Patent number: 5330161
    Abstract: Hood assembly for pneumatic process metallurgical vessel, such as BOF, which includes removeable spray cooled sub-assemblies at predetermined locations in the hood assembly.
    Type: Grant
    Filed: July 8, 1993
    Date of Patent: July 19, 1994
    Assignee: Ucar Carbon Technology Corporation
    Inventors: David A. Lehr, Gordon R. Roberts, Mark T. Arthur
  • Patent number: 5327453
    Abstract: A preformed assembly is provided for the replacement of a thermally stressed portion of a unitary water cooled closure element, e.g. made of plain carbon steel, of a furnace system which includes a steel frame to which is pre-welded a copper covering plate, the steel frame being welded into a closely fitting cut-out in the closure element, e.g. a furnace roof or furnace shell.
    Type: Grant
    Filed: December 23, 1992
    Date of Patent: July 5, 1994
    Assignee: Ucar Caron Technology Corporation
    Inventors: Mark T. Arthur, Gordon R. Roberts
  • Patent number: 5280063
    Abstract: A room temperature setting carbonaceous cement comprising a solid carbonaceous material, a catalyst and a liquid carbonizable component which when treated with the catalyst will provide a carbon yield of at least 40% at an elevated baking temperature and possess a flexural strength which is above at least 750 psi at room temperature and at said elevated temperature.
    Type: Grant
    Filed: April 17, 1992
    Date of Patent: January 18, 1994
    Assignee: Ucar Carbon Technology Corporation
    Inventors: Irwin C. Lewis, Terrence Pirro, Ronald A. Greinke, Richard I. Bretz, Dennis J. Kampe
  • Patent number: 5228701
    Abstract: An article, such as a seal ring, suitable for reduction of chatter when used in stuffing boxes with reciprocating stems. The article has an amorphous carbon phase at the surface of the article with the amorphous carbon phase extending into the article from the surface.
    Type: Grant
    Filed: September 28, 1990
    Date of Patent: July 20, 1993
    Assignee: UCAR Carbon Technology Corporation
    Inventors: Ronald A. Greinke, Ronald A. Howard
  • Patent number: 5225379
    Abstract: Composites of flexible graphite particles and an amorphous carbon phase useful for applications such as valve packing end rings.
    Type: Grant
    Filed: March 9, 1989
    Date of Patent: July 6, 1993
    Assignee: Ucar Carbon Technology Corporation
    Inventor: Ronald A. Howard
  • Patent number: 5198063
    Abstract: Method and assembly for reinforcing flexible graphite by fusion bonding a film of thermoplastic polymer to the flexible graphite to form a laminiated product. One side of the thermoplastic polymer is raised to its softening temperature to cause it to bond to the flexible graphite while the opposite side thereof is maintained at a temperature below its softening point.
    Type: Grant
    Filed: June 3, 1991
    Date of Patent: March 30, 1993
    Assignee: UCAR Carbon Technology Corporation
    Inventors: Ronald A. Howard, Robert A. Mercuri
  • Patent number: 5192605
    Abstract: A flexible graphite laminate of flexible graphite and a core material bonded through an intermediate coating of an epoxy resin composite comprising an epoxy resin having a glass transition temperature after cure of below 120.degree. C. and particles of a thermoplastic agent dispersed in the epoxy resin and having a crystalline or partially crystalline structure and a melting temperature of between 120.degree. C. and 200.degree. C.
    Type: Grant
    Filed: October 1, 1991
    Date of Patent: March 9, 1993
    Assignee: UCAR Carbon Technology Corporation
    Inventors: Robert A. Mercuri, Edwin J. Ohneth, Richard T. Lewis