Abstract: This invention is a closed cell, rigid polyurethane-modified polyisocyanurate foam containing from about 10 to about 80 percent by weight of the foam of fly ash, which polyurethane-modified polyisocyanurate foam is prepared from a polyurethane-modified polyisocyanurate foam-forming composition which, when foamed to a density of about 1.75 pounds per cubic foot in the absence of the fly ash, forms a foam having a compressive modulus of about 150 to 325 pounds per square inch.

Abstract: Isocyanate-derived foams are prepared from an isocyanate, catalyst, blowing agent, foam stabilizing surfactant and at least two active hydrogen-containing compounds wherein one of the active hydrogen-containing compounds is an alkylene oxide polymer having an equivalent of at least 300 and being composed of at least about 10 weight percent, based on a total weight of the polymerized alkylene oxide in the polymer, of a polymerized ethylene oxide.

Abstract: This invention is an improvement in a process by which a polyepoxide and a polyisocyanate are reacted to form an oxazolidone containing polymer or polymer precursor. This improvement comprises conducting said reaction in the presence of a catalytic amount of an organoantimony iodide catalyst. In such improved process, the oxazolidone forming reaction proceeds much more rapidly than the trimerization reaction of the polyisocyanate or the homopolymerization of the polyepoxide. As a result, the product polymer or polymer precursor contains a surprisingly small proportion of isocyanurates. In addition, the overall rate of reaction is substantially increased as compared to that achieved with conventional catalysts, thereby reducing the time and stringency of conditions required to form the desired product.

Abstract: A process for preparing a substrate backed with a polymer derived from an organic polyisocyanate, said process comprising the steps of(a) forming a precoat layer of a precoat reaction mixture comprising a substantially difunctional polyahl and a substantially difunctional organic polyisocyanate,(b) separately forming a capcoat layer of a capcoat reaction mixture comprising a polyahl and a polyisocyanate,(c) contacting said precoat layer with one surface of said substrate before said precoat layer is cured to a tack-free state,(d) contacting said capcoat layer with one surface of said precoat layer before at least one of said precoat layer and capcoat layer is cured to a tack-free state,(e) completing curing said capcoat and precoat layer, and(f) cooling the resulting polymer-backed substrate to a temperature less than about 35.degree. C.

Abstract: This invention is a novel high void volume fiber-reinforced resin composite having a continuous matrix of a thermoplastic resin and from about 10 to 50 percent by weight of randomly oriented short reinforcing fibers. A process for making such low density composites is also disclosed.

Abstract: Polyethers which are polymers of C.sub.4 or higher oxiranes are used as cell openers in preparing flexible polymer foams. These cell openers provide processing advantages, do not bleed out of the forms, and are often effective at lower levels of use than conventional cell openers.

Abstract: Trimerized isocyanates having improved solubility in polyisocyanates are prepared by reacting a polyisocyanate with a low equivalent weight polyol to form a first prepolymer, forming a cotrimer from said first prepolymer by reaction of same with diphenylmethane diisocyanate or polymeric derivatives thereof, and forming a second isocyanate terminated prepolymer by reacting said cotrimer with a second low equivalent weight polyol. The resulting cotrimer can be diluted in a polyisocyanate and used to prepare polymers, particularly polyurethane foams, having excellent properties.

Abstract: Flexible polyurethane foams having improved flame resistance and "guide factor" are prepared by reacting a copolymer polyahl, isocyanate-terminated prepolymer containing a cotrimer of MDI and a blowing agent.

Abstract: Reaction injection molded polyurethanes prepared from a composition comprising (A) a relatively high molecular weight polyol, (B) a chain extender and (C) a polyisocyanate or polyisothiocyanate are improved by replacing a portion of the relatively high molecular weight polyol with an aminated or partially aminated polyoxyalkylene material.

Abstract: The reaction between a hydroxyl-containing material and an isocyanate-containing material is catalyzed by a pyrazino pyrazine compound such as 1,4,5,8-tetramethyldecahydropyrazino(2,3-b)pyrazine.

Abstract: One or more of the physical properties of a polyurethane backed carpet is improved by including in the polyurethane backing system a thermoplastic polymer prepared by polymerizing one or more ethylenically unsaturated monomers.

Abstract: A method for gelling relatively high molecular weight polyoxyalkylene-containing materials having a block of at least about 10 weight percent of oxyethylene units by blending therewith a sufficient quantity of a relatively low molecular weight material having at least two hydroxyl groups per molecule containing urea dissolved therein.