Abstract: A magnet configuration for a linear motor includes an array of a plurality of magnets having alternating polarity aligned to define a span. Additional magnets are positioned outside of the span near opposed ends of the span. Each of the additional magnets has a magnetic polarity opposite that of an adjacent one of the plurality of magnets at a corresponding opposed end of the span, such that the array of magnets provides a substantially sinusoidal magnetic field in the span.

Abstract: A force sensing system includes a pair of spaced apart magnets arranged to repel each other. A force sensor is operatively associated with one magnet of the pair of magnets and spaced apart from the other of the magnets. The one magnet preloads the force sensor based on interactions between magnetic fields of the magnets.

Abstract: A system and method is provided for developing speed and rotation count profiles for controlling the spindle drive on a towel winder system for winding rolls of paper, such as tissue or towel. The system and method monitors accumulated paper sheet length metered onto the winding spindle to control desired sheet count and finished roll dimension data. The system and method utilizes the accumulated paper sheet length and the desired finished roll data to calculate an instantaneous diameter. The instantaneous diameter calculation includes determining an effective thickness of the roll based on two forms of calculating finished roll cross-sectional area. The system and method also includes monitoring the actual line surface speed. The instantaneous diameter and the actual line surface speed are used to generate a speed reference signal and an inertia compensation signal. An outer compensation loop can be employed to trim the speed reference signal so that the revolution count can be controlled.

Abstract: A modular emergency stop device including a switch unit and a control unit. The switch unit includes a switch which converts from a normal state to an emergency state when an emergency stop is necessary and a housing for the switch. The control unit includes a controller which controls a power source for a machine and a housing for the controller. The switch unit's housing and the control unit's housing are adapted to be selectively coupled together and uncoupled from each other. The switch is operably coupled to the controller when the housings are coupled together whereby the controller may appropriately control the machine's power source when the switch is converted to the emergency state. To replace the switch, the switch's housing is uncoupled from the controller's housing to remove the switch unit and a new switch unit is coupled to the controller's housing.

Abstract: A PWM rectifier wherein the switching bridge has m input filter capacitors, each connected at a terminal thereof, to the line side of the bridge. These terminals are used to connect an m-phase a.c. power supply (m>=1) having a per phase system inductance to the bridge. A current smoothing inductor is connected to the load side of the bridge and enables a load to be connected thereto. A switching pattern generator controls the switches in the switching bridge based on a reference output current. A first control loop is provided for determining an active portion of the reference output current based on a desired power level of the load and an m-phase voltage at the capacitor terminals. A second control loop is provided for determining a reactive portion of the reference output current based on the m-phase voltage at the capacitor terminals. The reactive portion of the current is selected so as to obtain a desired per phase power factor, such as unity, on the power supply.

Abstract: A system for providing DC current to a rotating superconducting winding is provided. The system receives current feedback from the superconducting winding and determines an error signal based on the current feedback and a reference signal. The system determines a control signal corresponding to the error signal and provides a positive and negative superconducting winding excitation voltage based on the control signal.

Abstract: A system for determining wear of an article including an optical fiber for transmitting light from a light source. The optical fiber is embedded in the article, and operatively coupled to an interferometric system. The interferometric system is operatively coupled to a processor. The interferometric system provides the processor with information relating to wear of the optical fiber, and the processor determines wear of the article rate of wear and remaining useful life of the article based on the information relating to wear of the optical fiber.

Abstract: A system and method for selecting an output of an associated circuit includes a pair of inputs for receiving different relative voltage levels. A first switch is operatively coupled to a first of the inputs and a second switch operatively coupled to a second of the inputs. Each of the first and second switches operates mutually exclusively according to the voltage potential between the pair of inputs. A third switch is operatively coupled between a first output of the associated circuit and the first switch. When the third switch is activated in response to activation of the first switch, it couples the first output to an output node. The system further includes a fourth switch operatively coupled between a second output of the associated circuit and the second switch. When the fourth switch is activated in response to activation of the second switch, it couples the second output to the output node.

Abstract: An integrated control and diagnostics system for a controlled system (e.g., a motor) includes a diagnostics module and a controller coupled to the motor. To optimize operation, the diagnostics information signal is used to modify the control provided by the controller as required. Moreover, the output of the control module is coupled to the diagnostics module so that the health assessment made by the diagnostics module can be based at least in part on the output of the controller. The invention uses a model-based diagnostics approach that allows integration of control algorithms with diagnostics algorithms to intelligently trade off optimizing performance to avert or accommodate failures, and to meet performance requirements in a wide range of applications.

Abstract: A bearing-sensor integration in which one or more multi-sensor lubrication sensing devices are positioned relative to the bearing to sense in situ certain parameters of the lubricating fluid. The lubrication sensing devices may be positioned on an interior surface of a bearing raceway (i.e, the outer raceway and/or the inner raceway), the bearing's cage, sealing cover, circulating system, a compliant structure positioned within the bearing chamber, a flowgate, and/or a reservoir. The lubrication sensing device(s) may include sensors for measuring certain parameters of the lubricating fluid, such as pH, chemical characteristics, electrical conductivity, temperature and/or viscosity. A processor receives lubrication-related data from the lubrication sensing device(s), processes the lubrication-related data, and provides information relating to lubrication health and/or health of the machine employing the lubricant.

Abstract: A broadband test procedure detects the onset of stator winding insulation damage, identifies the failure mechanism, determines the winding's susceptibility to further damage, and predicts stator winding failure. This is accomplished by realizing that changes in the stator winding insulation and/or geometry are reflected as changes in the capacitance between the individual windings and, hence, as changes in the stator winding's broadband impedance response. In the currently preferred approach, the impedance response includes the frequency, magnitude, width, and phase of the resonant impedance.

Abstract: A dynamoelectric machine diagnostic system is provided. The system includes a docking station coupled to a dynamoelectric machine; a plurality of sensors operatively coupled to the docking station, at least one of the sensors being permanently positioned in the dynamoelectric machine for data gathering; and a diagnostic module, adapted to be received by and coupled to the docking station so that the diagnostic module may collect data output from at least one of the plurality of sensors.

Abstract: A diagnostic system includes a vibration sensor mounted on a machine to measure vibrations. Vibration signals from the sensor are processed and analyzed by the system. From a known critical frequency of a vibration-generating component, the system measures the amplitude of the vibration signal at more than one harmonic frequency of the known critical frequency and compares the amplitudes to amplitudes at adjacent harmonic frequencies. When a relatively large amplitude is found at a harmonic frequency, that is a harmonic frequency near a resonant frequency of the physical path between the vibration sensor and the vibration-generating component, the system analyzes the shape and magnitude of the vibration signal around that harmonic frequency to evaluate the condition of the machine.

Abstract: A modular communication repeater system is provided. The system includes at least one communication repeater adapter device coupled with a plurality of repeater communication modules. A single repeater adapter connector is provided on one side of the repeater adapter. Each of the plurality of repeater communication modules is provided with an input connector on one side and an output connector on the other side. The repeater adapter device includes an internal communication repeater circuit adapted to receive communication data on a one of first and second sets of repeater adapter contacts and broadcast the communication data onto the other one of the first and second sets of repeater adapter contacts. Each of the repeater communication modules includes a cascading backplane interconnecting the first sets of electrical contacts in an input connector to the second sets of electrical contacts in an output connector.

Abstract: A multi-element fluid sensor system for determining the health state of a fluid. The sensor system includes at least two sensors for collecting data relating to a particular parameter (e.g., pH, temperature, conductivity, chemistry, viscosity) of the fluid. The at least two sensors may be integrated onto a semiconductor base so as to provide for a micro sensor for in situ monitoring of the fluid. The system also includes a data fusion processor operatively coupled to the at least two sensors. The data fusion processor processes the fluid data to at least compensate for information fragmentation attributed to using the at least two sensors. The data fusion processor may condense the data, combine the data, evaluate the data and interpret the data.

Abstract: A system for controlling reactive currents in a generator is provided. A control system receives current and voltage feedback from the generator. The control system determines a phase angle based on the current and voltage feedback. The control system determines a compensation signal corresponding to the phase angle and current. The control system modifies a generator excitation signal based on the compensation signal and a bi-linear transformation technique.

Abstract: A linear motor path forms a closed figure. Contactless power control and position feedback permit a linear motor stage to traverse the closed figure without interference from trailing wires. One embodiment of the closed figure includes a racetrack pattern with straight runs joined by curved ends. Axes of armature windings are skewed to lie across the path in the curved ends to maintain force on the linear motor stage. Other embodiments of the invention includes multilevel paths wherein one portion of the path crosses over another portion of the path. Disclosure is made of a linear motor stage supported below the path by magnetic attraction between permanent magnets on the stage and magnetic material in the path.

Abstract: The drive for an a.c. induction motor features a rectifier for converting alternating current into direct current and a current source inverter for converting direct current into alternating current supplied to a motor. A d.c. link choke interconnects the rectifier and the inverter. The inverter includes a first control loop which provides a desired or command d.c. link choke current to a second control loop responsible for the rectifier. For the purposes of the second control loop the actual d.c. link choke current and an input voltage of the inverter are detected. The difference or error between the desired and actual d.c. choke currents are minimized by a compensator. The output of the compensator is added to the detected inverter input voltage, and the sum is fed to a switching pattern generator which controls the switches in the rectifier. In this manner the feedback of the inverter input voltage is decoupled from the compensator responsible for the d.c. link choke current.