Abstract: A toothed sprocket with rim portion made of a first composite material of discontinuous fiber disposed in a plastic matrix and where the teeth of the rim portion are covered with an encircling layer of a second composite material that includes a fibrous material and an elastomeric matrix and fibers embedded in the matrix.

Abstract: A tensioner with a pulley rotatably mounted to a pivot arm that is biased with a spring, the pivot arm includes a leg extension for inhibiting movement of the arm with a damping member. A method for tensioning a synchronous toothed belt with the tensioner so as to substantially inhibit movements of the pivot arm as attributed to dynamic tension variations in a belt drive system while damping movements of the arm. A method for tensioning a synchronous belt drive with the tensioner by biasing a moveable pulley against the belt with a force sufficient to limit the amplitudes of resonance tension variations and damping the biasing of the pulley to prevent substantially most cyclic movements of the pivot arm while simultaneously accommodating thermal changes in drive length.

Abstract: A device for attaching thermoformed substrate material having front and back surfaces to a support frame. The device includes a fastener having a base portion and an attachment portion projecting from the base portion for engagement with the support frame. A nonwoven, needle-punched fiber sheet having first and second surfaces sandwiches the base portion between the first surface of the sheet and the back surface of the substrate. The sheet includes a central aperture having a width dimension sufficiently great to permit the attachment portion to project therethrough yet sufficiently narrow to enable the sheet to overlay the base portion. The sheet includes an enriched area of lower melting point fiber disposed proximate the first surface of the sheet and activatable to bond the first surface of the sheet to the back surface of the substrate without material flow and at a temperature utilized to thermoform the substrate material. This secures the base portion to the substrate material.

Abstract: In an electrochemical wound cell having a negative and positive plate strip, and at least one inorganic separator interleaved between the plates, the improvement comprising: a thin sheet of flexible material having a leading and trailing end, the sheet wrapped around the wound cell and heat softened to attach the trailing end to a portion of the sheet between the leading and trailing ends. A method for making the electrochemical cell characterized herein is also described.

Abstract: A method for producing a nonwoven fibrous, flexible panel having a textured outer surface, including the steps: of providing a needled web comprised of interengaged first fibers and second thermoplastic fibers; needlepunching the web to produce the textured outer surface; and passing a fluid, at a temperature sufficient to melt at least a portion of the second thermoplastic fibers, through the web in a direction from the textured outer surface to produce a plurality of weld joints of the melted second thermoplastic fibers, the textured outer surface thereafter being substantially free of the second thermoplastic fibers. A nonwoven fibrous panel produced by the methods characterized herein is also described.

Abstract: A tensioner with a pulley rotatably mounted to a pivot arm that is biased with a compression spring. The tensioner has a damping system with damping spring carried by a pin attached to the pivot arm. The damping spring is in the form of a compression spring and it presses a layer of friction material against a flat surface of the tensioner.

Abstract: A sensing element includes a body of pressure sensitive electrically conductive material formed by a non-conductive matrix of flexible elastomeric material, the matrix containing electrically conductive particles. The body is formed with spaced connection regions, at least one of which is a hole into which an electrical connector may be inserted as a push fit. The connector is oversize in a direction transversely of the hole to ensure that the connector is held in place in the body and makes good electrical connection therewith.

Abstract: A cadmium electrode for use in rechargeable alkaline cells is disclosed featuring use of dispersed polyamide having specific properties. The polyamide serves as a binder as well as an anti-agglomerant to retard cadmium agglomeration during use of the electrode. The use of elemental silver additive dispersed throughout the electrode is also disclosed, as is the use of zirconium material as an elecrolyte wicking and anti-compressive agent. A process for making any of the foregoing electrodes is disclosed featuring the step of forming a paste by mixing together the polymeric resin, active cadmium material and a non-aqueous solvent, applying the paste to a conductive substrate and removing the solvent. Alternatively, known prefabricated cadmium electrodes, such as Teflon-bonded or sintered types, are post-treated through dipping or the like in a solution of the aforementioned polyamide.

Abstract: A charger for charging a rechargeable electrochemical cell including: a first conductive terminal having a central opening therein and a first contact end, the first conductive terminal connected to circuitry capable of providing charging current at a first charging rate; and a second conductive terminal positioned within the opening, the second conductive terminal having a second contact end portion extending outwardly from and electrically insulated from the first contact end, the second conductive terminal connected to circuitry capable of providing charging current at a second charging rate. The charger may have an insulator with an insulating contact end portion in place of the second conductive terminal having a second contact end portion.

Abstract: The composite sealing element of the invention includes an elastomeric sealing lip portion and a base portion, chemically bonded to the sealing lip comprised of an elastomer reinforced with discrete dispersed fibers oriented in a preferential manner, and the sealing lip and base portions being chemically bonded together such as by covulcanization to form an integral sealing element resistant to delamination. The method involved forming a fiber loaded sheet in which the fibers are oriented generally unidirectionally, plying up the sheet to form the base portion of the sealing element, and molding the finished article under heat and pressure.

Abstract: A support assembly, including an end plate, for use in metal gas cells. The support assembly inhibits a plate stack which is positioned within a pressure vessel from impinging the walls of the pressure vessel. The support assembly comprises a first and a second weld ring and a first and a second end plate, each of the end plates being attached to a different end of the plate stack. The first and second weld rings mate with the first and second end plates, respectively, and cooperate to support the plate stack. The end plate comprises two plates secured together. A raised portion on one of the plates forming the end plate has a radially extending embossment formed therein to increase the rigidity thereof. The pressure vessel is constructed of generally cylindrical container defining two circumferentially extending lips, each of which is secured to an end portion.

Abstract: A method for winding into an electrochemical cell, a plurality of flexible strip members each having a leading end portion, including the steps of positioning a first and second arbor half to face each other but not in contact, feeding the leading end portions between the first and second arbor halves, bringing the arbor halves together to capture at least a portion of the leading end portions, rotating the first and second arbor halves to wrap the leading end portions around a first curvilinear driving surface of the first arbor half, and applying pressure with a roller to the flexible strip members during at least a portion of the time the arbor halves are rotating. An electrochemical cell having a central opening extending the length of the axis of the cell is also described.

Abstract: A method of manufacturing a sensing element, comprising bringing a first body in the form of an oil-free cross-linked matrix of flexible elastomeric material, the matrix containing electrically conductive particles, into contact with a second body of flexible elastomeric material that is electrically insulating and that contains an oil compatible with the elastomeric material of the first body, and allowing oil to migrate from the second to the first body so as to cause swelling of the first body, the migration continuing until a state of oil phase equalisation between the two bodies is reached.

Abstract: A support assembly, including an end plate, for use in metal gas cells. The support assembly inhibits a plate stack which is positioned within a pressure vessel from impinging the walls of the pressure vessel. The support assembly comprises a first and a second weld ring and a first and a second end plate, each of the end plates being attached to a different end of the plate stack. The first and second weld rings mate with the first and second end plates, respectively, and cooperate to support the plate stack. The end plate comprises two plates secured together. A raised portion on one of the plates forming the end plate has a radially extending embossment formed therein to increase the rigidity thereof. The pressure vessel is constructed of generally cylindrical container defining two circumferentially extending lips, each of which is secured to an end portion.