Abstract: A method and an apparatus for restraining a cracked shroud against vertical joint separation. The method involves the placement of a plurality of tie rods (e.g., four) in the downcomer annulus at respective azimuthal positions, each of the tie rods having one end anchored to the shroud support plate. The other end of each tie rod is latched over the top edge of the shroud to counteract lifting forces exerted on the shroud by the bolts which hold down the shroud head.

Abstract: An improved stainless steel composition and an improved stainless Ni-based alloy are disclosed for use in nuclear reactor environments. The improved stainless alloys include a stainless steel and a stainless nickel based alloy that are particularly well adapted for use in reactor components that are positioned adjacent to components formed from a zirconium based metal. The improved stainless steel is an austenitic stainless steel material that include less than approximately 0.2 percent manganese by weight, but does include sufficient austenitic stabilizer to prevent a martensitic transformation during fabrication or use in a reactor environment. In one preferred embodiment, the stainless alloy is formed without any significant amount of manganese.

Abstract: A system for mapping absolute acoustic noise intensity in a three-dimensional acoustic noise field, and using three-dimensional absolute noise intensities to infer operational or performance characteristics of components or structures within the monitored field. Localized noise sources are extracted using a distant array of transducers, and the absolute intensity can be measured even when totally masked by background noise at the transducer locations. The system includes an integrated sensor installation; a neural network detection system algorithm; a zoom system to precisely examine a small region in the steam generator vessel; a fuzzy logic system detection algorithm; and an expert detection system. The signal processing subsystem operates at three different levels of detection. At the top level of detection a trained neural network system monitors the vessel length for any indication of a leak. The proposed approach uses discriminators which do not require any beamforming of the sensor signals.

Abstract: A welded bracket for use in repairing a shroud in which one or more shroud girth seam welds have experienced stress corrosion cracking. A plurality of the welded brackets are placed around the outer circumference of the shroud at a plurality of azimuthal positions at the elevation of the top guide support ring. Each bracket is constructed by welding curved plates. Welding productivity is increased by using an extremely thin weld joint design with a non-circular cylindrical, thin welding electrode having an elongated cross-sectional shape. During welding, the elongated dimension is aligned parallel with the length of the weld joint. This combination enables joining of the welded bracket parts with both the initial weld joint preparation and the completed weld having a uniquely thin width and with a high aspect ratio of depth to width. This high aspect ratio reduces the number of weld beads needed to build the weld joint.

Abstract: An electrical stator coil for an electromagnetic pump includes a continuous conductor strip having first and second terminals at opposite ends thereof and an intermediate section disposed therebetween. The strip is configured in first and second coil halves, with the first coil half including a plurality of windings extending from the first terminal to the intermediate section, and the second coil half including a plurality of windings extending from the second terminal to the intermediate section. The first and second coil halves are disposed coaxially, and the first and second terminals are disposed radially inwardly therefrom with the intermediate section being disposed radially outwardly therefrom.

Abstract: A welding electrode for providing a significant improvement in the detrimental tensile residual stress condition on the root side of welds, especially on the inside wall of piping welds. The electrode has a tungsten alloy blade. The blade is made from sheets of tungsten alloy by cutting or stamping. The preferred shape of the blade is an isosceles triangle. The base of the flat triangular blade is secured in a slot formed in an electrode holder. The electrode holder is preferably T-shaped, with the shank of the holder being connected to a conventional welding torch. The holder is made of electrically conductive material, whereby the blade is coupled to the torch for producing an electric arc at the blade tip for welding. The blade is optionally covered with a ceramic coating to prevent arcing to the side walls of the groove formed between the parts being welded. A further option is to incorporate insulating stand-offs which protrude from both flat sides of the electrode blade.

Abstract: An enhanced protection system for protecting against transient overpower in a boiling water nuclear reactor which automatically adjusts the reactor over-power protection trip setpoints to be a controlled margin above the operating power level, so that enhanced fuel and reactor protection is provided at all power levels.

Abstract: A stator core for an electromagnetic pump includes a plurality of circumferentially adjoining groups of flat laminations disposed about a common centerline axis and collectively defining a central bore and a discontinuous outer perimeter, with adjacent groups diverging radially outwardly to form V-shaped gaps. An annular band surrounds the groups and is predeterminedly tensioned to clamp together the laminations, and has a predetermined flexibility in a radial direction to form substantially straight bridge sections between the adjacent groups.

Abstract: An uncoupling tool has a two-module design: one module being a driver assembly for developing the uncoupling movement and the other module being a probe assembly for verifying the uncoupled condition. The probe assembly attaches to the threaded end of the piston tube with its probe extending inside the piston tube. The driver assembly attaches to the CRD ring flange. The probe assembly detects the ring magnet in the drive piston using analog position sensors which operate on the principle of the Hall effect and solid state circuitry. A top sensor provides a signal indicating that the control rod is in its "full out" position; a bottom sensor provides a signal indicating that the control rod is uncoupled; and an intermediate sensor provides a signal indicating that the control rod is in a transition position between the "full out" and uncoupled positions. The probe incorporates spacers which focus the magnetic flux onto the sensors.

Abstract: A cladding tube having a cross-section and including (1) a zirconium alloy outer circumferential substrate having an inner surface and having one or more alloying elements, (2) a zirconium barrier layer bonded to the inner surface of the outer circumferential substrate and being alloyed with the one or more alloying elements, and (3) a zirconium alloy inner circumferential liner bonded to the inner surface of the zirconium barrier layer. The barrier layer will have a concentration profile including a diffusion layer extending from the barrier layer's inner surface (facing nuclear fuel) to the barrier layer's interior (between the barrier layer's inner and outer surfaces). At the interior edge of the diffusion layer, there will be substantially no alloying elements. At the outer edge of the diffusion layer (the barrier layer's inner surface), the maximum concentration of alloying elements will occur.

Abstract: A tool set and a method of using those tools in combination is disclosed that are especially well adapted to the function of rearranging and/or replacing the control rods and fuel supports in a boiling water reactor. The tool set includes a grapple that is capable of simultaneously picking up both a control rod and its associated fuel support. A separate unlatching tool is provided for pulling the control rod's release handle in order to decouple the control rod from a control rod drive. A storage rack that may be mounted in the reactor pressure vessel is provided for storing a fuel support and a pair of control rods when the positions of selected control rods are being shifted about the reactor core area. In the method aspect of the invention, the unlatching tool is used to pull the control rod's release handle. Thereafter, the grapple lifts the control rod and its associated fuel support as a unit.

Abstract: A method and an apparatus for repairing a shroud in which one or more shroud girth seam welds have experienced SCC. The method involves the placement of a plurality of brackets around the outer circumference of the shroud at a plurality of azimuthal positions. Each bracket has circular holes for receiving respective tapered pin assemblies. Corresponding circular holes are machined in the shroud wall at positions which will align with the holes in the bracket. Each tapered pin assembly is inserted and then manipulated remotely from outside the shroud. Each tapered pin assembly consists of three types of parts: a threaded tapered pin, a slotted sleeve with a tapered bore, and a threaded nut. When fully installed, the tapered pin is encased by the sleeve. As the tapered pin is tensioned, the sleeve exerts a radially outwardly directed contact pressure on the cylindrical surface of the aligned circular holes respectively formed in the bracket and shroud.

Abstract: A Zircaloy cladding having an outer region comprising fine precipitates and inner region comprising coarse precipitates is provided. The outer region comprises about 10% and the inner region comprises about 90% of the cladding wall thickness. Such Zircaloy tubing is resistant to propagation of cracks and at the same time resistant to corrosion in boiling water reactors (BWR). Resistance to damage caused by the pellet-cladding-interaction can be achieved by standard application of a zirconium or zirconium-alloy liner on the tubing inside surface.

Abstract: A transient mitigation system and method of operation is provided for a nuclear reactor having a reactor core. A plurality of monitors monitor operation of the reactor. A plurality of independent feedback control systems control respective reactor operations. The transient mitigation system is integrated with the control systems for automatically adjusting a selected one thereof to mitigate abnormal behavior of the monitored operations. A data base contains predetermined membership functions of monitoring and control parameters, each membership function including a plurality of discrete adjacent ranges having respective values. An encoder identifies membership ranges and values for respective singular monitoring parameter values which are evaluated in predetermined fuzzy control rules to select a control parameter and membership range to mitigate the abnormal behavior. A decoder provides a single value mitigating signal for the selected control parameter range to mitigate the abnormal behavior.

Abstract: A system for mapping absolute acoustic noise intensity in a three-dimensional acoustic noise field, and using three-dimensional absolute noise intensities to infer operational or performance characteristics of components or structures within the monitored field. Localized noise sources are extracted using a distant array of transducers, and the absolute intensity can be measured even when totally masked by background noise at the transducer locations. The system includes an integrated sensor installation; a neural network detection system algorithm; a zoom system to precisely examine a small region in the steam generator vessel; a fuzzy logic system detection algorithm; and an expert detection system. The signal processing subsystem operates at three different levels of detection. At the top level of detection a trained neural network system monitors the vessel length for any indication of a leak. The proposed approach uses discriminators which do not require any beamforming of the sensor signals.

Abstract: The present invention provides a cladding having an outer circumferential substrate, a zirconium barrier layer metallurgically bonded to the inside surface of the substrate and an inner circumferential liner metallurgically bonded to the zirconium barrier. The inner circumferential liner is more ductile than conventional Zircaloy. The low ductility of the inner circumferential liner is obtained, for example, by using a zirconium alloy containing a low tin content (e.g. less than 1.2% by weight) and/or a low oxygen content (e.g. less than 1000 ppm). The inner circumferential liner is less than about 25 micrometers thick.

Abstract: A method is provided for preparing a cladding tube having an outer substrate, an intermediate zirconium barrier layer, and an inner liner. The method includes the following steps: (a) bonding an inner liner alloy sheath exterior circumferential surface to a zirconium sheath interior circumferential surface to form a barrier/inner liner sheath, and (b) bonding the exterior surface of the zirconium sheath on the barrier/inner liner sheath to the interior circumferential surface of an outer substrate alloy tube to form the cladding tube. Alternatively, the method includes the following steps: (a) bonding the zirconium sheath exterior circumferential surface to the outer substrate alloy tube interior circumferential surface to form a substrate tube/barrier sheath, and (b) bonding the exterior circumferential surface of the inner liner alloy sheath to the interior circumferential surface of the zirconium sheath of the substrate tube/barrier sheath to form said cladding tube.

Abstract: A control rod drive having a magnetic coupling device which eliminates the need for packing-type seal assemblies for preventing leakage from the reactor pressure vessel adjacent the spindle. The magnetic coupling device includes a driving rotor and a driven rotor separated by a pressure barrier which forms part of the reactor pressure boundary. The driven rotor and the driving rotor are coupled magnetically so that the driven rotor rotates in response to rotation of said driving rotor, whereby the control rod displaces in response to operation of the drive motor. The driven and driving rotors are each constructed by stacking a plurality of circular magnetic rings concentric with a centerline axis. Each circular ring has multiple poles circumferentially distributed thereon. An anti-rotation device is incorporated to prevent free rotation of the spindle when the drive motor is removed during maintenance operations. The anti-rotation device includes a push rod actuator which penetrates the pressure barrier.

Abstract: A method for upgrading/repairing existing piping systems of a nuclear reactor without removal/replacement of the old piping. The process involves the steps of machining a counterbore of exposed corrosion-susceptible material and then depositing a corrosion-resistant weld material, thereby isolating the weld joint from corrosion susceptibility. A tool is inserted into the inside diameter of the piping system through an inspection port, valve body or segment removal. Then a tool mounting fixture equipped with axial and rotational capabilities is positioned in relation to the weld joint and locked in place. The tool mounting fixture remains locked in place throughout the entire repair process. A work surface mapping module is programmed to first gather relative reference points throughout the entire repair region. Upon data acquisition completion, the system creates a map of the existing inside diameter configuration.

Abstract: A passive catalytic ammonia converter operating in the water/steam mixture exiting the core of a boiling water reactor. The catalytic ammonia converter is made of catalytic material arranged and situated such that substantially all of the water/steam mixture entering the water/steam separator device flows over the surface of the catalytic material. The catalytic surfaces react ammonia and/or NO with O.sub.2 or H.sub.2 O.sub.2 in the water/steam mixture to form nitrite or nitrate. The passive catalytic ammonia converter is constructed to ensure that the pressure drop of the reactor water across the device is very small. The catalytic ammonia converter can include a plurality of stainless steel flow-through housings packed with catalytic ammonia converter material, which could take the form of tangled wire or strips, crimped ribbon, porous sintered metal composite or any other structure having a high surface area-to-volume ratio.