Abstract: A ferrous metal body having a diffusion bonded coating which is corrosion resistant and free of any significant polarization, the bulk of said coating being comprised an alloy of at least about 70% by weight molybdenum, up to about 5% by weight iron balance chromium, the outside surface or surface portion of said coating being comprised of an alloy of at least about 30% by weight chromium, up to about 1% by weight iron, balance molybdenum, said outside surface or outside surface portion of said coating being significantly richer in chromium than said bulk portion, and a diffusion bonding layer comprised of MoCrFe alloy extending from said bulk portion into the surface of said ferrous body, said diffusion bonding layer being comprised of at least about 10% by weight molybdenum, at least about 5% by weight chromium and at least about 10% by weight iron.

Abstract: A particulate mixture of ceramic powder, boron and a hydride of a metal selected from the group consisting of hafnium, niobium, tantalum, titanium, vanadium, zirconium and mixtures thereof is hot pressed decomposing the hydride and reacting the resulting metal with boron producing a polycrystalline microcomposite comprised of a continuous phase of the boride of the metal which encapsulates at least about 20% by volume of the ceramic particles and which either encapsulates or is intermixed with the balance of said ceramic particles.

Abstract: Utilizing an organometallic precursor, a metal oxide is formed within the pores of a porous sintered blank substantially uniformly throughout the porosity of the blank producing a porous bubble pressure barrier of predetermined pore size. The barrier is integrally sintered to a face of an electrode, the median pore size of the barrier being significantly smaller than that of the electrode, producing a composite useful as an electrode in a molten carbonate fuel cell. The blank and the electrode are composed of metal.

Abstract: Utilizing an organometallic precursor, a metal oxide is formed within the pores of a porous sintered blank substantially uniformly throughout the porosity of the blank producing a porous bubble pressure barrier of predetermined pore size. The barrier is integrally sintered to a face of an electrode, the median pore size of the barrier being significantly smaller than that of the electrode, producing a composite useful as an electrode in a molten carbonate fuel cell. The blank and the electrode are composed of metal.

Abstract: A mixture of an alkali carbonate solvent salt, titanium oxide, an alkaline earth reactant selected from the group consisting of barium oxide, strontium oxide and mixtures thereof, and alkaline earth titanate seed is heated to melt the carbonate salt solvent in which the titanium oxide and alkaline earth reactant dissolve and react precipitating a titanate selected from the group consisting of barium titanate, strontium titanate and mixtures or solutions thereof onto said titanate seed producing large crystal sized powder, said titanate seed not differing significantly in chemical composition from the titanate being precipitated thereon.

Abstract: The process comprises forming a mixture comprised of aluminum nitride powder and free carbon wherein the aluminum nitride has a predetermined oxygen content higher than about 0.8% by weight and wherein the amount of free carbon reacts with such oxygen content to produce a deoxidized powder or compact having an oxygen content ranging from greater than about 0.35% by weight to about 1.1% by weight and which is at least 20% by weight lower than the predetermined oxygen content, heating the mixture or a compact thereof to react the carbon and oxygen producing the deoxidized aluminum nitride, and sintering a compact of the deoxidized aluminum nitride producing a ceramic body having a density greater than 85% of theoretical and a thermal conductivity greater than 0.5 W/cm.K at 22.degree. C.

Abstract: A compact comprised of a mixture of lithiated nickel oxide powder and lithiated copper oxide powder is fired in air producing a sintered body useful as a cathode in a molten carbonate fuel cell.

Abstract: A silicon carbide sintered body characterized by its microstructural stability at high temperatures is produced by forming a mixture of .beta.-silicon carbide powder, .alpha.-silicon carbide seeding powder, boron additive and a carbonaceous additive into a green body and sintering it to produce a sintered body with a density of at least 80% wherein at least 70% by weight of the silicon carbide is .alpha.-silicon carbide.

Abstract: A cathode composite useful for a molten carbonate fuel cell comprised of a porous sintered cathode having a porous sintered bubble pressure barrier integrally sintered to one face thereof, said cathode composite having a porosity ranging from about 25% by volume to about 75% by volume of the total volume of said composite, said cathode having a porosity ranging from about 25% by volume to about 75% by volume of the total volume of said cathode, said pressure barrier having a porosity ranging from about 25% by volume to about 75% by volume of the total volume of said barrier, said cathode having a median pore size ranging from in excess of one micron to about 10 microns, said barrier having a median pore size significantly smaller than that of said cathode, said cathode and said pressure barrier being comprised of from about 10 weight % to about 90 weight % Li.sub.x Ni.sub.(1-x) O/balance Li.sub.y Cu.sub.(1-y) O, where x and y each ranges from about 0.005 to about 0.25.

Abstract: Optically translucent theoretically dense body of mullite is produced by pressing an amorphous mixed oxide powder composition of from about 72.5 weight % to about 76.5 weight % Al.sub.2 O.sub.3 /balance SiO.sub.2 into a compact of density of at least 1.0 g/cc, sintering the compact in oxygen or a vacuum of 0.05 torr to 1 torr producing a gas-impermeable compact, hot isostatically pressing the gas-impermeable compact to theoretical density, and with respect to compositions ranging from higher than about 74 wt % Al.sub.2 O.sub.3 /balance SiO.sub.2, annealing the theoretically dense body.

Abstract: A cationically-conductive sodium beta"-alumina electrolyte showing asymmetric polarization is contacted with phosphoric acid to produce an etched electrolyte showing no asymmetric polarization.

Abstract: A sintered porous electrode useful for a molten carbonate fuel cell is produced which is composed of a plurality of 5 wt. % to 95 wt. % nickel balance copper alloy encapsulated ceramic particles sintered together by the alloy.

Abstract: A humidity sensor which varies in electrical impedance with variations in humidity in the atmosphere in which it is placed comprising a ceramic body, at least a pair of spaced electrodes disposed on said ceramic body in electrical contact therewith, and an electrical contact on each said electrode, said ceramic body being an electrolyte comprised of Na.sub.1+x Si.sub.x Zr.sub.2 P.sub.3-x O.sub.12, where x has a value ranging from 1.5 to 2.8, said ceramic body having a density of at least about 90% of the theoretical density for said Na.sub.1+x Si.sub.x Zr.sub.2 P.sub.3-x O.sub.12, each said electrode being in the form of a continuous interconnecting network which forms at least a sufficient plurality of non-linear recesses with the surface of the ceramic body exposing said ceramic body surface to said atmosphere to produce a measurable electrical impedance change when said atmosphere varies in relative humidity.

Abstract: Amorphous mixed oxide powder composed of from about 74 weight % to about 76.5 weight % Al.sub.2 O.sub.3 balance SiO.sub.2 is pressed into a compact with a density of at least 1 g/cc and sintered in oxygen producing an optically translucent theoretically dense body of mullite.

Abstract: Amorphous mixed oxide powder composed of from about 74 weight % to about 76.5 weight % Al.sub.2 O.sub.3 balance SiO.sub.2 is pressed into a compact with a density of at least 1 g/cc, fired in oxygen or vacuum of 0.05 to 1 torr producing a gas-impermeable compact, and sintered in air, argon, helium, nitrogen or mixtures thereof producing an optically translucent theoretically dense body of mullite.

Abstract: A ferrofluid comprised of composite particles comprised of polymer-enmeshed magnetic metallic particles in indefinite suspension in a carrier fluid is produced by providing a pair of electrodes formed of a composition which will produce the desired magnetic metallic particles, immersing the electrodes in an organic dielectric liquid, applying a pulsed electric potential between the electrodes, adjusting the gap therebetween until there is an electric discharge eroding an electrode producing magnetic metallic particles enmeshed in polymer, recovering the magnetic material from the dielectric liquid and dispersing the magnetic material in a carrier fluid producing ferrofluid.

Abstract: A particulate dispersion of Al.sub.2 O.sub.3, elemental non-diamond carbon and a titanium member selected from the group consisting of elemental titanium, TiH.sub.2 and mixtures thereof is formed into a compact and sintered producing a ceramic composite having a minimum Rockwell A hardness of about 92 and being comprised of an Al.sub.2 O.sub.3 phase and a substoichiometric titanium carbide phase.

Abstract: A ceramic useful as an electrically insulating material is produced by calcining wollastonite powder, admixing the calcined powder with phosphoric acid of certain P.sub.2 O.sub.5 concentration range, die-pressing the resulting mixture, and firing the resulting pressed piece.

Abstract: A particulate dispersion of Al.sub.2 O.sub.3, elemental non-diamond carbon and a titanium member selected from the group consisting of elemental titanium, TiH.sub.2 and mixtures thereof is formed into a compact and sintered producing a ceramic composite having a minimum Rockwell A hardness of about 92 and being comprised of an Al.sub.2 O.sub.3 phase and a substoichiometric titanium carbide phase.

Abstract: An anode composite useful for a molten carbonate fuel cell comprised of a porous sintered metallic anode component having a porous bubble pressure barrier integrally sintered to one face thereof, said barrier being comprised of metal coated ceramic particles sintered together and to said anode by means of said metal coating, said metal coating enveloping said ceramic particle and being selected from the group consisting of nickel, copper and alloys thereof, the median pore size of the barrier being significantly smaller than that of the anode.