Abstract: The present inventions relate to improved apparatus and methods for radially expanding tubulars, such as tubing, casing and sand-control screen assemblies in a subterranean oil or gas well, and more specifically, to a variable diameter expansion tool for expanding downhole tubulars to varying diameters. In general, the inventions provide apparatus and methods for radially expanding a tubular, such as pipe, tubing, screen or screen assembly, deployed in a subterranean well by moving an expansion tool axially through the well. An automatically infinitely variable-diameter expansion cone tool is provided. A variable-diameter cone is provided, movable between an expanded position and a retracted position. The cone is enlarged to its expanded position and advanced through expandable components until a restriction is reached. At the restriction, the variable-diameter cone automatically retracts enough to allow the tool to continue advancing through the wellbore.

Abstract: A slip for use in the anchoring device on a well tool has a wedge shaped body and teeth on the exterior of the body. The teeth are formed from a ring segment of spring steel material mounted on and extending from the exterior of the body. The ring segment may be mounted in a circumferential groove on the body.

Abstract: A retrievable bridge plug assembly having an internal “pump through” bypass passage and a wedge assembly, slips and seals disposed thereon. A retrieving tool is provided for running, setting, releasing and retrieving the bridge plug assembly. A tubing sensor is included to prevent setting of the bridge plug assembly in improper size tubing. When the bridge plug is properly located, the wedge assembly can actuated by manipulation of the retrieving tool to force the slips radially outward into gripping engagement with the well tubular and to force the seals into sealing engagement with the well tubular. A ball valve on the bridge plug assembly is movable to selectively open and close the bypass passage. The retrieving tool can maintain the valve and passageway open to facilitate circulation during run in and setting and also open during retrieving for pressure equalization. A service packer can be connected to and run with the bridge plug assembly.

Abstract: A method of treating a subterranean hydrocarbon bearing formation penetrated by a perforated section of a cased wellbore. A treating mixture containing particulate material is pumped from the casing through the perforations and into the formation. After injection of the particulate through the perforations a screen is circumferentially expanded in the casing and hydrocarbons are flowed through the perforations and into the casing while the screen prevents particulate materials from flowing into the well.

Abstract: Disclosed are improved methods and apparatus for improving the production of hydrocarbons from wells having gravel pack in a production zone. The methods and apparatus basically comprise the steps of entering a gravel packed well and perforating the gravel pack screen and fracture packing the formation through the screen perforations. At least the last portion of the particulate is preferably coated with a consolidator that will form a proppant pack. Installing a second screen in the well to overlap the perforations in the gravel pack screen to prevent the particulate from reentering the well.

Abstract: A shaped charge apparatus having an improved liner for a shaped charge constructed from a combination of powdered metal and selected polymer material. Powdered heavy metal and polymer binder is compressively formed into a rigid shaped charge liner under very high pressure. The polymer binder may be in powdered form and or also be used to coat the powdered metal particles prior to compression. The compressed liner may also contain a relatively small percentage of other material to enhance lubrication or corrosion resistance.

Abstract: Apparatus and methods for perforating a subterranean well are provided. In general perforating apparatus, including a pre-weakend casing apparatus and a propellant assembly, is deployed within a formation of the well. Activation of the propellant assembly perforates the pre-weakened casing apparatus and the well formation. The invention can accomplish perforation and sand-control operations in a single trip.

Abstract: An apparatus and method for installing and removing packer assemblies from a subterranean well. A packer assembly has a stop that prevents the seal assembly from relaxing. The stop is cut axially by use of a chemically reactive cutter device lowered into the well and activated by use of conventional wire line equipment. Once cut, the seal assembly on the packer is allowed to relax and can be removed intact from the well.

Abstract: The present inventions contemplate improved annular flow safety valve apparatus and methods in which the valve comprises a bi-directional self-contained electromechanically operated valve assembly including a moveable seal, power source, electric motor, and control system, capable of operating with or without power or control inputs from the surface.

Abstract: The invention provides methods for combining well test analysis with wavelet analysis wherein the use of wavelet analysis with conventionally acquired well data provides verification of the well data. The methods include the steps of acquiring downhole data, converting the data to a first electronic signal, performing wavelet analysis of the first electronic signal to produce a second electronic signal, and using the second electronic signal to aid in the interpretation of the first electronic signal and/or to instigate corrective steps to ensure that the desired parameters of the well environment are accurately represented by the first electronic signal. Some or all of the steps may be performed in real-time.

Abstract: Disclosed are improved apparatus and methods of separation and control of drilling fluids in under-balanced drilling. Separation is conducted at reduced pressures to improve gas separation efficiencies. Preferably, separation is performed in multiple steps of pressure drops to eliminate foaming and to enhance gas removal. Solids are removed from the shaped bottom of a separation pressure chamber by creating a slurry and fluidizing and agitating the slurry to enhance solids removal.

Abstract: Disclosed are improved methods of separation and control of drilling fluids in under-balanced drilling. The separated returning stream materials are measured and used to control the additive gas mixing process to maintain under-balanced drilling conditions. Separation is conducted at reduced pressures to improve gas separation efficiencies. Preferably, separation is performed in multiple steps of pressure drops to eliminate foaming and to enhance gas removal.

Abstract: A downhole safety valve and method of operating a safety valve are provided. In general, the safety valve includes a housing having an interior fluid flow passage therethrough and at least one circulating port in the housing for providing fluid communication between the interior fluid flow passage and the exterior of the housing. A piston is operatively positioned within the housing for movement between a first position and a second position in response to a fluid pressure differential between the interior fluid flow passage and the exterior of the housing. A slip is operatively connected to the piston, whereby over a first range of the movement of the piston the slip moves with the piston, and over a second range of the movement of the piston the slip does not move with the piston. A first valve is positioned within the housing for opening and closing the interior fluid flow passage of the housing, and a second valve is positioned within the housing for opening and closing the circulating port.

Abstract: A trepanning tool for making holes having a plurality of tool insert holders with pockets wherein replaceable carbide tool inserts are secured by retaining screws, the inserts being positioned so that alternate tool inserts cut overlapping inner and outer portions of a leading surface. Spiral chip relief grooves are provided on the exterior of the trepanning tool to receive cuttings made by each tool insert and remove cuttings from the hole. A tool insert which is positioned to cut the inner portion of the leading surface may be angled to direct cuttings outwardly, toward an adjacent chip relief groove. The flanks of the tool insert holders are cut back to allow access to the retaining screw in the adjacent tool insert holder for tool insert replacement.

Abstract: Apparatus for maintaining the condition of cutting fluids in a machine tool sump and for the removal of tramp oil from the cutting fluid has a pump to draw cutting fluid from the machine tool sump and transfer the fluid to an auxiliary tank where the fluid outlet is directed to drive a turbine wheel for rotation of a shaft and simultaneously aerate the cutting fluid. Drums on the shaft are partially submerged so as to be wetted by the tramp oil content. Wiper blades bear against the drum surfaces to strip the tramp oil from the drums as they rotate. A collecting trough is positioned below the wiper contact line to receive the tramp oil as it is stripped from the drum and drain it off to a waste container. In this manner, the cutting fluid is in constant circulation, even when the machine tool is idle.

Abstract: Apparatus for maintaining the condition of cutting fluids in a machine tool sump and for the removal of tramp oil from the cutting fluid has a pump to draw cutting fluid from the machine tool sump and transfer the fluid to an auxiliary tank where the fluid outlet is directed to drive a turbine wheel for rotation of a shaft and simultaneously aerate the cutting fluid. Drums on the shaft are partially submerged so as to be wetted by the tramp oil content. Wiper blades bear against the drum surfaces to strip the tramp oil from the drums as they rotate. A collecting trough is positioned below the wiper contact line to receive the tramp oil as it is stripped from the drum and drain it off to a waste container. In this manner, the cutting fluid is in constant circulation, even when the machine tool is idle.

Abstract: In an oilfield wireline tool string, a self-contained downhole power unit is positioned at a designated working location and mechanical jars cut shear pins retaining an activating mandrel so as to displace a valve seat and open a mechanically actuated valve. This valve admits well pressure to a pressure-sensing switch in the downhole power unit to initiate its operation.

Abstract: A well tool and method are provided for evaluating a subterranean formation through an exposed formation surface, such as the wall of a newly drilled well bore. The tool has a tubular main housing that is connectable into a well work string. A probe and a scraper are extendible from the main housing in response to a first signal of a signal set transmitted from the surface. The probe and the scraper are returnable to the main housing in response to a second signal set transmitted from the surface. The probe provides an isolated fluid conduit from the formation surface to a sensor for measuring a condition in the well. The scraper is for removing debris and for smoothing the formation surface, thereby helping to establish a sealed engagement of the probe to the formation surface. The tool can also be provided with a sampling vessel for taking samples of formation fluids obtained via the isolated fluid conduit in the probe.

Abstract: Disclosed is an improved apparatus and method for perforating subterranean wells having a centralizer changeable from a running condition to a collapsed condition.

Abstract: A perforating gun connector is provided for downhole use in oil and gas fields. The perforating gun connector includes a stinger and a stinger receptacle. The stinger is adapted to be stabbed into the stinger receptacle. A loaded engaging member movable between a running position before the stinger is stabbed into the stinger receptacle and a latched position when the stinger is stabbed into the stinger receptacle to latch the stinger and the stinger receptacle together. A release member retains the loaded engaging member in the running position. When the stinger is stabbed into the stinger receptacle and a set force is applied to the stinger and stinger receptacle, the release member releases the loaded engaging member to move to the latched position and latch the stinger and the stinger receptacle together. According to a second aspect of the invention, the perforating gun connector is releasable, further including a releasable stop member to stop the engaging member in the latched position.