Abstract: The tufted surface covering includes a base formed from particles of a thermosetting polymer compound mixed with a particle binding agent causing a portion of the particles to bind together to form a self supporting web. The base is tufted with a tufting material. Thermosetting vulcanized natural and/or synthetic rubber compounds are employed. The polymer layer is tufted with a tufting material and heated to a temperature of from about 110° C. to about 220° C. at an elevated pressure of up to two tons per square inch, to cause the particles to bind together at elevated temperature and pressure to anchor and seal the tufts in place. Cross-linking agents and polar polymer containing compounds may be employed as particle binding agents. In another aspect of the invention, a second layer of particles of a thermosetting polymer mixed with a particle binding agent may be joined together with the particles of the first layer at elevated temperature and pressure.

Abstract: An improved two-stage comminuting and dehydrating system is efficient, environmentally sound, and may be employed to process sticky materials. The system includes a pair of cyclone structures for comminuting and dehydrating. Injection ports are positioned for injection of viscid substances directly into the low pressure region of each cone. The secondary cyclone structure is equipped with a lower exit port. A single blower is coupled with the cyclone structures to form an air flow loop from the primary cone bottom to the secondary cone top and from the secondary cone top to the primary cone top. Airflow for cycling material between the cones is controlled by feedback from moisture and particle size monitoring devices in a collection unit coupled with the secondary cone.