Abstract: A process and apparatus are provided for applying a sizing composition to glass fibers with improved size application efficiency, while also providing for the collection and reuse of sizing composition, as well as for providing sizing composition to the applicator device, The apparatus includes a rotatable, but otherwise stationary, sizing applicator device which can be replaced without substantial interruption of the sizing application process while also providing a sizing reservoir for the collection and reuse of sizing composition, as well as for providing sizing composition to the applicator device.

Abstract: A string binder is disclosed which is useful for making reinforcing articles for use in the manufacture of molded composite articles. The string binder, in one embodiment, includes a fibrous carrier substrate material covered with a solidified coating comprising a binder resin material having an acid value of less than about 30 mg KOH/g of resin. Additionally, the coating may include a catalyst applied as a separate layer or in combination with the binder resin material. The string binder may be co-roved with one or more ends of a separate fibrous reinforcing material to make a product suitable for use in various molding applications.

Abstract: A wet-formed permeable mat composed of wet use chopped strands (WUCS), chopped roving, and potentially unidirectional roving coupled with an alkaline resistant binder are combined to create an randomly oriented open mat structure with a high degree of openness that can be used in cement backerboard applications. The cement backerboard that is subsequently formed from the wet-formed permeable mat has lower binder content, superior decorative finish, and better permeability control than known glass scrim systems and can be produced in a single continuous step.

Abstract: A framing system and related framing section assembly includes at least one first member, preferably in the form of a U-shaped track or channel, that receives at least one second member, such as a stud. The stud is captured on or between spaced protrusions or pairs of protrusions projecting inwardly from the opposed sidewalls of the receiver. The protrusions securely, but releasably, hold the corresponding end of the stud in place in the receiver. To form a framing section assembly using this system, two opposed receivers are provided for engaging and supporting each end of a plurality of studs. To permit variable positioning of the studs in the receivers and enhance flexibility during installation, the protrusions may be equidistantly spaced at frequent intervals. Surface indicia may also be provided on the receivers at certain conventional intervals to allow the installer to easily determine the proper location for the studs.

Abstract: A method of increasing the amount of entrained vapor in fiber-reinforced resin composite materials, and in particular filament wound composites, wherein a particularly effective chemical foaming or blowing agent is incorporated into the resin matrix composition used to form the composites. The foaming agent creates vapor-filled voids throughout the resin matrix of the composite as it cures. The superior composites containing these vapor-filled voids demonstrate high burst strength retention and excellent resistance to cyclic fatigue. The invention also relates to composite materials and articles thereof.

Abstract: An apparatus for and method of recycling the edge portion of a chopped strand mat are disclosed. The method includes the steps of trimming an edge portion of the chopped strand mat, transporting the edge portion to a shredder assembly, and shredding the edge portion into individual strands or filaments. The separated strands are introduced with new chopped strands into the chopped strand mat forming process. The apparatus for recycling the edge portion of the mat includes a shredder assembly for separating the edge portion into individual strands. The shredder assembly includes two pairs of rollers that engage the trimmed edge portion. The first and second pairs of rollers are driven at first and second rotational speeds, respectively. Preferably, the second speed is greater than the first speed. The mat is pinched between each pair of rollers and is thereby placed under tension due to the different rotational speeds.

Abstract: The present invention relates to a pourable or blowable loose-fill insulation, and in particular to a loose-fill insulation comprising glass fibers which are compressed and packaged in relatively small containers for easier installation by consumers. Agents capable of chemically interacting with the glass fibers are used in order to increase recoverability of the compressed glass fibers when they are removed from their packaging.

Abstract: An apparatus and process of loading rolls of roofing material onto a stationary pallet, wherein the process performs a series of operations, in accordance with the present invention. Each operation includes the steps of: (a) loading rolls of roofing material onto an upwardly inclined conveyor; (b) depositing the rolls of roofing material onto a downwardly inclined-table; (c) dropping the rolls of roofing material onto a sloped, rotating table until the desired number of rolls of roofing material are accumulated; (d) rotating the table and then tilting the plate until it is nearly upright into a vertical position; (e) traversing the rotating table over the pallet conveyor; and (f) unloading the roll of roofing material from the rotating table onto the pallet.

Abstract: An apparatus for applying a liquid composition to one or more fibers of a fan of fibers provides a housing defining an elongated passageway therethrough such that the fan of fibers travels along a path through the passageway. The apparatus further provides a plurality of centrifugal spray heads including at least a first centrifugal spray head mounted in the housing and supplied with the liquid composition under pressure for directing the liquid composition onto one or more fibers of the fan of fibers passing a first location of the path. The plurality of centrifugal spray heads further includes at least a second centrifugal spray head mounted in the housing and being supplied with the liquid composition under pressure to direct the liquid composition onto one or more fibers of the fan of fibers passing a second location of the path.