Patents Represented by Attorney, Agent or Law Firm Melanie L. Brown
  • Patent number: 8329607
    Abstract: Provided are diesel exhaust components where palladium is segregated from a molecular sieve, specifically a zeolite, in a catalytic material. In the catalytic material, therefore, there are at least two layers: a palladium-containing layer that is substantially free of a molecular sieve and a hydrocarbon trap layer that comprises at least one molecular sieve and is substantially free of palladium. The palladium is provided on a high surface area, porous refractory metal oxide support. The catalytic material can further comprise a platinum component, where a minor amount of the platinum component is in the hydrocarbon trap layer, and a majority amount of the platinum component is in the palladium-containing layer. Systems and methods of using the same are also provided.
    Type: Grant
    Filed: January 14, 2010
    Date of Patent: December 11, 2012
    Assignee: BASF Corporation
    Inventors: M. Shahjahan Kazi, Michel Deeba, Torsten Neubauer, Alfred Helmut Punke, Torsten Wolfgang Mueller-Stach, Gerd Grubert, Stanley A. Roth, Jeffrey Barmont Hoke, Shlang Sung, Yuejin Li, Xinyi Wei, Chung-Zong Wan
  • Patent number: 8318025
    Abstract: The present invention relates to a process for separating at least one first material from a mixture comprising this at least one first material and at least one second material, which comprises the following steps: (A) contacting of the mixture comprising at least one first material and at least one second material with at least one surface-active substance, if appropriate in the presence of at least one dispersant, resulting in the surface-active substance becoming attached to the at least one first material, (B) if appropriate, addition of at least one dispersant to the mixture obtained in step (A) to give a dispersion having a suitable concentration, (C) treatment of the dispersion from step (A) or (B) with at least one hydrophobic magnetic particle so that the at least one first material to which the at least one surface-active substance is bound and the at least one magnetic particle become attached to one another, (D) separation of the addition product from step (C) from the mixture by application of
    Type: Grant
    Filed: September 1, 2008
    Date of Patent: November 27, 2012
    Assignee: BASF SE
    Inventors: Imme Domke, Norbert Mronga, Alexej Michailovski, Hartmut Hibst, Thomas Servay, Rainer Klopsch
  • Patent number: 8318286
    Abstract: Embodiments of the invention pertain to a catalyst, which may be used in a catalytic converter for treating a gas stream containing pollutants. In an embodiment, the catalyst comprises a substrate having a plurality of axially enclosed channels defined by the porous wall elements extending between an inlet end and an outlet end. Washcoat particles are disposed substantially within the pores of the walls, and the surfaces of the wall elements have a porous, rough texture after coating with the washcoat and substantially no fillets formed on the channels.
    Type: Grant
    Filed: January 30, 2008
    Date of Patent: November 27, 2012
    Assignee: BASF Corporation
    Inventors: Joseph Patchett, Edgar V. Hünnekes
  • Patent number: 8293182
    Abstract: Catalysts and catalytic articles for treating exhaust gas streams are described. In one or more embodiments, a catalyst system includes a first zone to abate nitrogen oxides by selective catalytic reduction, a second zone to oxidize ammonia and a third zone to oxidize carbon monoxide and hydrocarbons. Methods for treating the exhaust gas stream are also provided. Methods of making and using such catalysts and catalytic articles are also described.
    Type: Grant
    Filed: May 5, 2010
    Date of Patent: October 23, 2012
    Assignee: BASF Corporation
    Inventors: R. Samuel Boorse, Matthew T. Caudle, Martin Dieterle, Sanath V. Kumar, Kenneth E. Voss
  • Patent number: 8293199
    Abstract: Disclosed are processes for the preparation of copper containing molecular sieves with the CHA structure having a silica to alumina mole ratio greater than about 10, wherein the copper exchange step is conducted via wet state exchanged and prior to the coating step and wherein in the copper exchange step a liquid copper solution is used wherein the concentration of copper is in the range of about 0.001 to about 0.25 molar using copper acetate and/or an ammoniacal solution of copper ions as copper source. Catalysts made by the processes, catalyst systems and methods of treating exhaust gas with the molecular sieves and catalysts are also disclosed.
    Type: Grant
    Filed: December 16, 2010
    Date of Patent: October 23, 2012
    Assignee: BASF Corporation
    Inventors: Tilman W. Beutel, Ivor Bull, Ahmad Moini, Michael Breen, Martin Dieterle, Saeed Alerasool, Barbara Slawski
  • Patent number: 8293198
    Abstract: Disclosed are processes for the preparation of copper containing molecular sieves with the CHA structure wherein the copper is exchanged into the Na+-form of the Chabazite, using a liquid copper solution wherein the concentration of copper is in the range of about 0.001 to about 0.4 molar. Also described are copper containing molecular sieves with the CHA structure, catalysts incorporating molecular sieves, systems and methods for their use.
    Type: Grant
    Filed: December 16, 2010
    Date of Patent: October 23, 2012
    Assignee: BASF Corporation
    Inventors: Tilman W. Beutel, Ivor Bull, Ahmad Moini, Michael Breen, Martin Dieterle, Saeed Alerasool, Xinsheng Liu, Wenyong Lin, Barbara Slawski, Ulrich Mueller
  • Patent number: 8273484
    Abstract: Nitrogen silylated compounds are useful as additives in a nonaqueous electrolytic solution. The electrolytic solution including such additives is suitable for use in electrochemical cells such as lithium and lithium ion batteries. Batteries using this electrolytic solution have long cycle life and high capacity retention.
    Type: Grant
    Filed: May 26, 2005
    Date of Patent: September 25, 2012
    Assignee: Novolyte Technologies, Inc.
    Inventors: Wu Xu, Zhongyi Deng, Pascal Bolomey
  • Patent number: 8211392
    Abstract: Provided is a catalyst composition, in particular a diesel oxidation catalyst, for the treatment of exhaust gas emissions, such as the oxidation of unburned hydrocarbons (HC), and carbon monoxide (CO). More particularly, the present invention is directed to a catalyst structure comprising at least two, specifically three distinct layers, at least one of which contains an oxygen storage component (OSC) that is present in a layer separate from the majority of the platinum group metal (PGM) components, such as palladium and platinum.
    Type: Grant
    Filed: January 13, 2010
    Date of Patent: July 3, 2012
    Assignee: BASF Corporation
    Inventors: Gerd Grubert, Torsten Neubauer, Alfred H. Punke, Torsten W. Müller-Stach, Attilio Siani, Stanley A. Roth, Jeffrey B. Hoke, Shiang Sung, Yuejin Li, Xinyi Wei, Michel Deeba
  • Patent number: 8178064
    Abstract: Provided is a process for treating nitrogen oxide-containing exhaust produced by a stationary combustion source by the catalytic reduction of nitrogen oxide in the presence of a reductant comprising hydrogen, followed by ammonia selective catalytic reduction to further reduce the nitrogen oxide level in the exhaust.
    Type: Grant
    Filed: May 10, 2010
    Date of Patent: May 15, 2012
    Assignee: BASF Corporation
    Inventor: Gerald Koermer
  • Patent number: 8173087
    Abstract: Provided are exhaust systems and components suitable for use in conjunction with gasoline direct injection (GDI) engines to capture particulates in addition to reducing gaseous emission such as hydrocarbons, nitrogen oxides, and carbon monoxides. Exhaust treatment systems comprising a three-way conversion (TWC) catalyst located on a particulate trap are provided. An exemplary particulate trap is a soot filter. Additional treatment components can be added downstream of the particulate trap, including NOx traps and SCR catalysts. The TWC catalyst can be coated on both the inlet side and the outlet side of the particulate trap. Alternatively, an oxidation catalyst can be deposited on a particulate trap. Methods of making and using the same are also provided.
    Type: Grant
    Filed: February 4, 2009
    Date of Patent: May 8, 2012
    Assignee: BASF Corporation
    Inventors: Junmei Wei, Knut Wassermann, Yeujin Li
  • Patent number: 8173574
    Abstract: Catalysts, systems and methods are described to reduce NOx emissions of an internal combustion engine. In one embodiment, an emissions treatment system for an exhaust stream is provided having a catalyst comprising silver on a particulate alumina support, the silver having a diameter of less than about 20 nm. Methods of manufacturing catalysts are described in which ionic silver is impregnated on particulate hydroxylated alumina particles.
    Type: Grant
    Filed: September 19, 2007
    Date of Patent: May 8, 2012
    Assignee: BASF Corporation
    Inventors: Gerald S. Koermer, Ahmad Moini, Howard Furbeck, Christopher R. Castellano
  • Patent number: 8148290
    Abstract: Diesel exhaust treatment articles, systems and methods are disclosed. According to one or more embodiments, an oxygen storage component is utilized and degradation of the oxygen storage component is correlated with degradation of the hydrocarbon conversion efficiency of a catalyst in a diesel engine system.
    Type: Grant
    Filed: June 27, 2006
    Date of Patent: April 3, 2012
    Assignee: Basf Corporation
    Inventors: Torsten Wolfgang Mueller, Tilman Wolfram Beutel, Joseph Charles Dettling, Markus Kinne
  • Patent number: 8119075
    Abstract: The present invention is directed to an exhaust gas treatment system and method for removing particulate matter and nitrogen oxides from diesel engine exhaust streams. More specifically, the present invention relates to an emission treatment system that effectively provides simultaneous treatment of the particulate matter, as well as the NOx and other gaseous components of diesel engine exhaust. The emission treatment system uses an integrated soot filter coated with a catalyst washcoat composition comprising sub-micron particles, thereby providing an ultra-thin sub-micron washcoat layer showing improved catalyst performance without causing excessive backpressure.
    Type: Grant
    Filed: November 10, 2005
    Date of Patent: February 21, 2012
    Assignee: BASF Corporation
    Inventors: Joseph Charles Dettling, Yuejin Li
  • Patent number: 8119088
    Abstract: Provided are selective catalytic reduction (SCR) filters that effectively provide simultaneous treatment of particulate matter and NOx. Provided also are methods for reducing NOx concentration and particulate matter in a diesel engine exhaust by using the SCR filters. The SCR filter can include a fiber matrix wall flow filter comprising a plurality of non-woven inorganic fibers and a chabazite molecular sieve SCR catalyst on the fiber matrix wall flow filter. By combining a fiber matrix wall flow filter with a chabazite molecular sieve SCR catalyst, high catalyst loading can be achieved without causing excessive back pressure across the filter when implemented in emission treatment systems.
    Type: Grant
    Filed: July 14, 2011
    Date of Patent: February 21, 2012
    Assignee: BASF Corporation
    Inventors: R. Samuel Boorse, Joseph C. Dettling
  • Patent number: 7540904
    Abstract: The present invention is directed to an improved hydrocarbon adsorbent slurry washcoat formulation, which can be used for controlling evaporative hydrocarbon emissions from a motor vehicle. More specifically, the present invention is directed to an improved slurry composition of the present invention comprises one or more hydrocarbon adsorbent materials, and an organic polymer binder containing an anionic dispersant and/or stabilizing pH. The binder is used to improve the adhesion of the hydrocarbon adsorbent to the surface of the fuel storage, fuel delivery, or air intake system component.
    Type: Grant
    Filed: November 17, 2005
    Date of Patent: June 2, 2009
    Assignee: BASF Catalysts LLC
    Inventors: Jeffrey Barmont Hoke, Mark Thomas Buelow, John Joseph Kauffman
  • Patent number: 7524465
    Abstract: Provided is an exhaust article (catalyst) coated on a single substrate, such as a monolithic honeycomb having a plurality of channels along the axial length of the catalyst. Different washcoat compositions are deposited along the length the channel walls of the substrate beginning from either the inlet or outlet axial end of the substrate to form inlet and outlet catalyst layers, respectively. In the coating process, the channel walls are coated with catalyst washcoat compositions to lengths that are less than the substrates' axial length. The architecture of the resulting catalyst layers defines a plurality of zones along the length of the substrate. The properties of each zone of the catalyst can be optimized to address specific catalyst functions by manipulation of both the coating lengths and the catalyst washcoat compositions.
    Type: Grant
    Filed: July 7, 2006
    Date of Patent: April 28, 2009
    Assignee: BASF Catalysts LLC
    Inventors: Sanath V. Kumar, Harold N. Rabinowitz, John J. Steger
  • Patent number: 7393511
    Abstract: A process is described that removes by oxidation the excess ammonia (NH3) gas from flue gases that have been subjected to selective catalytic reduction (SCR) of oxides of nitrogen (NOx) by ammonia injection. The inventive process incorporates a secondary catalyst of precious metal and vanadia on a metal oxide such as titania to catalyze the oxidation of both ammonia and carbon monoxide (CO) while maintaining sulfur dioxide (SO2) levels.
    Type: Grant
    Filed: February 16, 2005
    Date of Patent: July 1, 2008
    Assignee: BASF Catalysts LLC
    Inventors: Pascaline Harrison Tran, Gerard Diomede Lapadula, Xinsheng Liu
  • Patent number: 7378366
    Abstract: A catalyst for the oxidation of volatile organic compounds and carbon monoxide comprising manganese and alumina, such catalyst having been impregnated with a phosphorus compound. The presence of the phosphorus compound results in a significant oxidative conversion of both the volatile organic compounds and the carbon monoxide. The catalyst is especially useful for treating gaseous streams that emanate from industrial sources, such as wood pulp manufacturing plants. The manganese portion of the catalyst is preferably comprised of manganese compounds comprising a defect non-stoichiometric manganese oxide of the type ?-Mn3O4+x, wherein x has the value of 0.1?x?0.25 in respect to about 80 to about 95% of all manganese atoms, and manganese aluminate in respect to the balance of the manganese atoms. The alumina portion of the catalyst is preferably comprised of high temperature forms of alumina of the type comprising ?-Al2O3 and (?+?+?)-Al2O3.
    Type: Grant
    Filed: October 31, 2006
    Date of Patent: May 27, 2008
    Assignee: BASF Catalysts LLC
    Inventors: Pascaline Harrison Tran, Howard Furbeck, Gerard D. Lapadula
  • Patent number: 7374729
    Abstract: Provided are an exhaust treatment catalyst and an exhaust article containing the catalyst. The catalyst comprises: (a) a carrier; (b) a first layer deposited on the carrier, said first layer comprising substantially only at least one refractive metal oxide; (c) a second layer deposited on the first layer, said second layer comprising substantially only at least one oxygen storage component and at least one binder therefor; and (d) a third layer deposited on the second layer, said third layer comprising at least one layer of one or more platinum group metal components supported on a refractory metal oxide support. Optionally, a fourth layer is deposited on the third layer wherein the fourth layer comprises one or more platinum group metal components supported on a refractory metal oxide support. As a further option, an overcoat layer may be deposited on the third or fourth layer wherein the overcoat layer comprises a catalyst poison sorbent.
    Type: Grant
    Filed: March 30, 2004
    Date of Patent: May 20, 2008
    Assignee: BASF Catalysts LLC
    Inventors: Shau-Lin Franklin Chen, Zhicheng Hu
  • Patent number: 7332148
    Abstract: A stabilized metal promoted aluminosilicate zeolite, useful in the selective catalytic reduction of nitrogen oxides with ammonia, having a silica to alumina mole ratio of at least 8 and less than 30 and an FT-IR absorption peak at 3781 plus or minus 2 cm?1 which stabilizes the zeolite against further dealumination such as under oxidizing and harsh hydrothermal conditions.
    Type: Grant
    Filed: December 9, 2003
    Date of Patent: February 19, 2008
    Assignee: Engelhard Corp.
    Inventors: Pascaline H. Tran, Xinsheng Liu, James M. Chen, Gerard D. Lapadula, Howard Furbeck