Patents Represented by Attorney Michael E. Carroll, Jr.
  • Patent number: 7409127
    Abstract: Disclosed are fiber optic assemblies for adding additional nodes to a communication network. The fiber optic assemblies include a plurality of optical fibers and a plurality of electrical conductors for transmitting power with a protective sheath covering at least a portion of the same. The fiber optic assembly also includes an optical stub fitting assembly having a rigid housing attached to a optical portion of the composite cable, thereby furcating one or more optical fibers of the fiber optic cable into one or more optical fiber legs. One or more of the optical fiber legs may include one or more optical connector attached thereto. Optionally, the fiber optic assembly may further include a coaxial adapter for transmitting power.
    Type: Grant
    Filed: September 28, 2007
    Date of Patent: August 5, 2008
    Assignee: Corning Cable Systems LLC
    Inventors: William C. Hurley, Eric R. Logan, David A. Seddon, Kenneth A. Chauvin
  • Patent number: 7406233
    Abstract: A fiber optic cable includes at least one optical waveguide, at least one dry insert and a cable jacket. The at least one optical waveguide and at least one dry insert are at least partially disposed within a cavity of the cable jacket. The at least one dry insert has a first and second portion that are connected to one another. In one embodiment, at least one fold is present between the two portions.
    Type: Grant
    Filed: November 22, 2006
    Date of Patent: July 29, 2008
    Assignee: Corning Cable Systems LLC
    Inventors: David Alan Seddon, Anne G. Bringuier
  • Patent number: 7406232
    Abstract: A non-round fiber optic cable that has improved crush performance is disclosed. The fiber optic cable includes at least one optical fiber, at least one strength element, and a cable jacket having a cavity. The at least one optical fiber is disposed within the cavity. The cable jacket further includes a concave upper wall and a concave lower wall disposed on opposite sides of the cavity, thereby improving the crush performance along the major axis of the optical fiber cable. In other embodiments, the fiber optic cable is a portion of a cable assembly.
    Type: Grant
    Filed: August 31, 2006
    Date of Patent: July 29, 2008
    Assignee: Corning Cable Systems LLC
    Inventors: Andreas Stingl, Jody L. Greenwood, Kenneth D. Temple, Jr.
  • Patent number: 7397993
    Abstract: Disclosed are fiber optic ribbons having at least one optical fiber and a protective covering such as a matrix material. The fiber optic ribbons include an attachment portion for providing the craft an installation option for securing the same. Specifically, the fiber optic ribbon has a first portion that has at least one optical fiber and an attachment portion. The attachment portion generally extends away from the first portion, thereby providing a portion of the fiber optic structure suitable for receiving a fastener therethrough without damaging the at least one optical fiber or causing undue levels of optical attenuation. Moreover, the fiber optic ribbon may be used by itself if a rugged construction is provided or can further include cable components such as a cable jacket. The fiber optic structures may also have a bulbous first portion for indicating the location of the optical fiber to the craft.
    Type: Grant
    Filed: March 30, 2007
    Date of Patent: July 8, 2008
    Assignee: Corning Cable Systems LLC
    Inventors: Samuel Don Navé, Todd Ray Rhyne
  • Patent number: 7397992
    Abstract: Disclosed are tubeless fiber optic cables having strength members, methods of making the cables, and methods for making strength members. Specifically, the concepts of the invention inhibit the distortion and/or influence the cross-sectional shape of the tubeless fiber optic cables due to torsional forces from the strength members. For instance, one tubeless fiber optic cable of the invention uses strength members with a dead-lay construction for inhibiting distortion of the same. Another tubeless fiber optic cable design uses strength members on opposite sides of the cavity where the torsional forces from the strength members are in opposite directions for influencing the cross-sectional shape of the same. Other aspects of the invention are directed to methods for making the tubeless fiber optic cables.
    Type: Grant
    Filed: April 30, 2007
    Date of Patent: July 8, 2008
    Assignee: Corning Cable Systems LLC
    Inventors: Bradley Jerome Blazer, Rodney Maurice Burns, Julian Latelle Greenwood, III, Douglas Scott Hedrick, Kenneth Darrell Temple, Jr., Wilson Sidney Whisnant, III
  • Patent number: 7397991
    Abstract: A fiber optic cable having at least one optical fiber such as a microstructured bend performance optical fiber disposed within a protective covering. The protective covering is highly flexible and the fiber optic cable has extremely low delta attenuation when aggressively bent compared with the conventional fiber optic cable designs. By way of example, the delta attenuation of one fiber optic cable design is about 0.33 dB or less when wrapped 3 turns about a 7.5 millimeter mandrel at a reference wavelength of 1625 nanometers. Other variations of the present invention include a connector attached to the fiber optic cable.
    Type: Grant
    Filed: December 13, 2006
    Date of Patent: July 8, 2008
    Assignee: Corning Cable Systems LLC
    Inventor: James A. Register
  • Patent number: 7391943
    Abstract: A fiber optic cable includes a messenger section having at least one strength member, a carrier section having at least one optical fiber therein, and a common jacket that forms a common jacket. In one embodiment, the carrier jacket has a preferential tear portion adjacent to the at least one optical fiber with a substantially continuous outer surface in the carrier jacket adjacent to the preferential tear portion. The preferential tear portion may be defined by at least one of: at least one internal void, at least one weld line, and at least one wing extending from a tape disposed about the one or more optical fibers. Various alternatives are possible. For example, the carrier jacket may also or alternatively include at least one gripping area extending for enhancing the gripping of the carrier section when pulling apart the carrier section and messenger section.
    Type: Grant
    Filed: May 31, 2005
    Date of Patent: June 24, 2008
    Assignee: Corning Cable Systems LLC
    Inventors: Bradley J. Blazer, George Neill Abernathy, Gregory A. Lochkovic, Reginald Roberts
  • Patent number: 7351009
    Abstract: A fiber optic installation structure and method therefor includes a duct having an inner tube, at least one optical waveguide, and a jacket and is disposed within a channel of a paved surface. The jacket generally surrounds the inner tube. When the duct is disposed within a channel defined by a paved surface, a friction fit is created between the duct and the channel for holding the duct in place. Thereafter, a filling material is used for overlying the duct and at least partially filling the channel. In other embodiments, the jacket is capable of being compressed when installed into the channel. The duct may include an armor layer disposed between the inner tube and the jacket for protecting the inner tube. Moreover, at least one optical waveguide may be disposed within at least a portion of the inner tube of the duct and may be introduced after the duct is installed in the paved surface.
    Type: Grant
    Filed: November 26, 2003
    Date of Patent: April 1, 2008
    Assignee: Corning Cable Systems LLC
    Inventors: Jorge R. Serrano, Lothar Finzel
  • Patent number: 7349607
    Abstract: Between an optical fiber (LF11, LFB12, LFB13) and a surrounding core covering (AH11, AH12, SB13) of an optical transmission element (OE11 to OE13) there is at least one dry and compressible fixating element (FE11 to FE13), which surrounds the optical fiber totally or partially, and which exerts a defined contact pressure against the core covering and against the optical fiber for fixating the optical fiber in the longitudinal direction of the transmission element. The fixating element is further formed and positioned in such a way, that position changes of the optical fiber due to bending or elongation are possible. In this way, unallowable attenuation increases in the optical fiber due to bending or position changes can be avoided.
    Type: Grant
    Filed: June 18, 2002
    Date of Patent: March 25, 2008
    Assignee: Corning Cable Systems Technology Incorporated
    Inventors: Reiner Schneider, Edgar Heinz, Frank Koschwitz
  • Patent number: 7346243
    Abstract: Fiber optic distribution cables and methods for manufacturing the same are disclosed. The methods present one or more optical fibers outward of the protective covering for distribution of the same toward the subscriber. In one method of making the fiber optic distribution cables, an indexing tube is provided for indexing a tether tube within the indexing tube for providing the distribution optical fiber with a suitable excess fiber length. In another method, a demarcation point is provided for inhibiting the movement (i.e., pistoning) of the distribution optical fiber into and out of the distribution cable. In still another method, one or more caps are provided for closing one or more the openings in the protective covering used for accessing the optical fibers within the fiber optic distribution cable. Additionally, other methods may include providing a fiber optic distribution cable having a dry construction and/or a non-round cross-section.
    Type: Grant
    Filed: May 11, 2006
    Date of Patent: March 18, 2008
    Assignee: Corning Cable Systems LLC
    Inventors: Joseph T. Cody, Dennis M. Knecht, Christopher Paul Lewallen, James P. Luther
  • Patent number: 7340134
    Abstract: Fiber optic cables are disclosed that include at least one optical fiber and a flame-retardant cable jacket. The flame-retardant cable jacket has a cavity wherein the at least one optical fiber is disposed within the cavity. The flame-retardant cable jacket includes one or more flame-retardant additives and the flame-retardant cable jacket is essentially free of a water-soluble component that can dissolve and migrate into the cavity. By way of example, the flame-retardant cable jacket is a polyvinyl chloride (PVC) essentially free of ammonium octamolybdate. Other variations include fiber optic cables having a barrier layer for inhibiting the migration of water into a cable cavity.
    Type: Grant
    Filed: February 21, 2007
    Date of Patent: March 4, 2008
    Assignee: Corning Cable Systems LLC
    Inventors: H. Edward Hudson, II, Samuel Don Navé
  • Patent number: 7308175
    Abstract: A buffered optical fiber includes at least one optical fiber and a buffer layer. In one embodiment, the buffer layer generally surrounds the optical fiber and has a non-round cross-section that includes a plurality of wings that are an integrally formed by the buffer layer. Additionally, the buffered optical fiber may form a portion of a fiber optic cable that allows a relatively small bend radius while maintaining optical performance. Optionally, the optical fiber may be a bend resistant optical fiber for preserving optical performance. Additionally, other fiber optic cables that allow relatively small bend radii are also disclosed.
    Type: Grant
    Filed: October 31, 2006
    Date of Patent: December 11, 2007
    Assignee: Corning Cable Systems LLC
    Inventors: William S. Jackman, Warren W. McAlpine, David A. Seddon, Richard S. Wagman
  • Patent number: 7295737
    Abstract: An upcoated optical fiber includes an optical fiber having a ultra-violet (UV) curable upcoating and a slip layer disposed between the optical fiber and the upcoating. The upcoating is mechanically strippable from the optical fiber and may be colored for identification of the optical fiber. In one embodiment, the slip layer and upcoating both have predetermined glass transition temperatures that are within about 15° C. of each other for improving mechanical characteristics. The slip layer may be essentially the same color as the upcoating for identification of the optical fiber after the upcoating is removed or it may be uncolored. In suitable embodiments, the slip layer may include a micronized poly-tetra-fluoro-ethylene (PTFE), a silicone, and/or a dispersing agent for enhancing the strip performance of the upcoating over a range of temperatures.
    Type: Grant
    Filed: August 4, 2005
    Date of Patent: November 13, 2007
    Assignee: Corning Cable Systems LLC
    Inventors: Shail K. Moorjani, Yutaka Kozawa, Kiyofumi Nishizawa, Mashahide Sugimoto
  • Patent number: 7289704
    Abstract: Fiber optic cables are disclosed that allow a relatively small bend radius and/or may kink while still preserving optical performance. In one embodiment, the fiber optic cable includes at least one optical fiber, a first strength member, a second strength member, a core material, and a cable jacket. The core material generally surrounds the optical fiber, the first strength member, and the second strength member and the core material is deformable for cushioning the optical fiber. The cable jacket generally surrounds the core material and allows a bending radius of about 10 millimeters or less while maintaining a suitable level of optical performance.
    Type: Grant
    Filed: October 31, 2006
    Date of Patent: October 30, 2007
    Assignee: Corning Cable Systems LLC
    Inventors: Richard S. Wagman, William S. Jackman, Warren W. McAlpine, David A. Seddon
  • Patent number: 7184634
    Abstract: A fiber optic drop cable including at least one optical waveguide, at least one roving, and a cable jacket. In one embodiment, the at least one roving includes a resin matrix having a water-based acrylic composition that includes an ethylene-acrylic acid and a water-swellable component. The resin matrix has a percent by weight of about 10 percent or less of the flexible roving so that the at least of one roving is at least partially bonded with the cable jacket, thereby inhibiting buckling of the cable jacket. In another embodiment, a plurality of rovings are arranged in clusters in the cable for influencing the bonding between the rovings and cable jacket. Also, disclosed is a protective casing for protecting and routing optical fibers along with preconnectorized cable assemblies.
    Type: Grant
    Filed: April 6, 2005
    Date of Patent: February 27, 2007
    Assignee: Corning Cable Systems, LLC.
    Inventors: William C. Hurley, David A. Seddon, James D. Mohler
  • Patent number: 7181113
    Abstract: An optical component having at least one optical waveguide, a primary matrix, a secondary matrix, and a marking indicia. The primary matrix includes a first major surface and a second major surface. The secondary matrix is adjacent to the first major surface and does not completely cover the second major surface. The marking indicia may be disposed on either the primary matrix or the secondary matrix. Other embodiments include an optical component having a layer that is an absorbing material that bonds with a marking indicia. Another embodiment includes a first matrix and a second matrix having different respective coefficients of friction (COF).
    Type: Grant
    Filed: June 28, 2002
    Date of Patent: February 20, 2007
    Assignee: Corning Cable Systems, LLC
    Inventors: David W. Chiasson, Julie A. Chalk
  • Patent number: 7177507
    Abstract: An optical tube assembly having at least one optical waveguide, at least one dry insert, and a tube. In one embodiment, the dry insert has a first layer and a second layer attached together with an adhesive. The dry insert also includes a plurality of particles having an average particle size of about 600 microns or less for inhibiting microbending. The first layer may be a polyurethane foam having an average cell size of about 1000 microns or less and the second layer is a water-swellable layer. The dry insert is disposed within the tube and generally surrounds the at least one optical waveguide and the tube assembly can be a portion of a fiber optic cable.
    Type: Grant
    Filed: June 7, 2004
    Date of Patent: February 13, 2007
    Assignee: Corning Cable Systems, LLC
    Inventors: Alan T. Parsons, Jody L. Greenwood, Kenneth D. Temple, Jr., Jason C. Lail
  • Patent number: 7142752
    Abstract: A buffered optical waveguide includes an optical waveguide having a core, a cladding, and at least one coating and a buffer layer. The buffer layer being disposed around the optical waveguide for protecting the same so that the coupling/adhesion of the buffer layer is reduced. In one embodiment, at least one coating on the optical waveguides has an undulating profile for reducing contact area of the optical waveguide, thereby reducing coupling/adhesion of the buffer layer thereto. In another embodiment, the buffer layer has an internal profile with at least one recessed portion that extends along a longitudinal length of the buffer layer for reducing the contact area of the buffer layer for reducing coupling adhesion thereto. In preferred embodiments, the buffered optical waveguide is about 900 microns or smaller.
    Type: Grant
    Filed: April 30, 2004
    Date of Patent: November 28, 2006
    Assignee: Corning Cable Systems LLC
    Inventors: David W. Chiasson, Craig M. Conrad, William C. Hurley, Donald R. Parris
  • Patent number: 7113680
    Abstract: A fiber optic cable includes at least one at least one bundle having a plurality of non-tight buffered optical fibers and a binder element for maintaining the integrity of the bundle. The binder element may be, for example, a binder thread. The fiber optic cable may exclude a grease or a grease-like composition being in contact with the at least one bundle for filling interstices of the cable thereby blocking water from flowing through the cable. The fiber optic cable also includes a separation layer for inhibiting adhesion between the bundles of optical fibers and the cable jacket. In another embodiment, a fiber optic cable includes a plurality of optical fibers and a binder element forming at least one bundle. The at least one bundle is surrounded by an armor layer and the fiber optic cable excludes a cable jacket within the armor layer.
    Type: Grant
    Filed: May 9, 2005
    Date of Patent: September 26, 2006
    Assignee: Corning Cable Systems, LLC
    Inventors: William C. Hurley, Martyn N. Easton
  • Patent number: 7113679
    Abstract: A preconnectorized outdoor cable streamlines the deployment of optical waveguides into the last mile of an optical network. The preconnectorized outdoor cable includes a cable and at least one plug connector. The plug connector is attached to a first end of the cable, thereby connectorizing at least one optical waveguide. The cable has at least one optical waveguide, at least one tensile element, and a cable jacket. Various cable designs such as figure-eight or flat cables may be used with the plug connector. In preferred embodiments, the plug connector includes a crimp assembly having a crimp housing and a crimp band. The crimp housing has two half-shells being held together by the crimp band for securing the at least one tensile element. When fully assembled, the crimp housing fits into a shroud of the preconnectorized cable. The shroud aides in mating the preconnectorized cable with a complimentary receptacle.
    Type: Grant
    Filed: October 12, 2004
    Date of Patent: September 26, 2006
    Assignee: Corning Cable Systems, LLC
    Inventors: Stuart R. Melton, David A. Thompson, Michael J. Gimblet, Hieu V. Tran, Richard S. Wagman, Xin Liu