Abstract: A body conformance system (22) includes at least one liquid-permeable, flexible containment layer (24), and an operative quantity of substantially free-flowing particulate material (28) constrained by the flexible containment layer (24). In a particular aspect, the substantially free-flowing particulate material (28) can exhibit a selected avalanche-time between avalanches. In another aspect, the particulate material can exhibit a selected, minimum retention capacity. In a further aspect, the system can exhibit a distinctive gap-protrusion area (104). In yet another aspect, the containment layer (24) can include a material that has a relatively high permeability to liquid, but a relatively high resistance to a passage of the particulate material.

Abstract: The present invention can provide a distinctive method and process for making polymer fibers (62) and nonwoven fabric webs (60). The method can include providing a fiber material that exhibits a low crystallization rate. In a particular aspect, the fiber material can be subjected to an anneal-quench at an anneal-quench temperature that approximates a prime-temperature at which the polymer material most rapidly crystallizes. In another aspect, the fiber material can be subjected to a fiber-draw at a selected fiber-draw temperature, and in a further aspect, the fiber-draw temperature can be configured to approximate the prime-temperature of the polymer material. In still other aspects, the fiber material can be subjected to a relatively small amount of fiber-draw, and the fiber-draw can be provided at a relatively low fiber-draw speed.

Abstract: A personal care article (20) has a longitudinal-direction (22), a relatively shorter, lateral cross-direction (24), a first end-section (72), a second end-section (72a), and an intermediate-section (76). The article has been operatively connected in facing relation with a wrap member (98), and the article has been folded about a first, laterally extending supplemental-fold-region (64). The article and a corresponding section of the wrap member have been folded about a second, laterally extending supplemental-fold-region (66). A preliminary-folded article (82) and a corresponding, preliminary-folded wrap member have been provided after the article has been folded about both the first and second supplemental-fold-regions. The preliminary-folded article and wrap member have also been folded along a laterally extending, composite-fold-region (96a) of both the preliminary-folded article and wrap member, to provide a composite-folded, wrapped article (114).

Abstract: An absorbent feminine care article (20) having a longitudinal direction (22), a lateral direction (24), first and second longitudinally opposed end portions (72, 72a), and an intermediate portion (76) located between the end portions. The article (20) comprises an absorbent body structure (30) sandwiched between a cover (26) and a baffle (28). In a particular aspect, the absorbent structure (30) can include an intake layer (32) and a shaping layer (36). In other aspects, the intake layer (32) and shaping layer (36) can have differently configured absorbent capacities, differently configured densities, differently configured basis weights and/or differently configured sizes which are selectively arranged to provide desired combinations of liquid intake rate, absorbent retention capacity, shape maintenance, and aesthetics.

Abstract: An absorbent article (20) has a longitudinal-direction (22), a lateral cross-direction (24), an overall longitudinal article-length, an overall lateral article-width, and an intermediate portion (76) interposed between a pair of longitudinally opposed end portions (72). The article comprises a backsheet (28), a liquid-permeable topsheet (26), an absorbent body (30) sandwiched between the backsheet (28) and the topsheet (26) and at least one wing-panel (42) which is operatively connected to the intermediate portion (76) of the article (20). The wing-panel extends laterally beyond at least one lateral side edge of the backsheet (28) in the intermediate portion (76) of the article, and the wing-panel (42) is configured to wrap about an undergarment. The wing-panel includes an operative quantity of odor-control material, and at least one, laterally-outboard wing-section of the wing-panel (42) can be sufficiently sized and shaped to operatively enclose the article (20) for disposal.

Abstract: A distinctive method and apparatus (20) for accumulating different types of individual articles (28) can include a delivery device (132) which provides an initial-plurality (134) of an initial-type of individual articles. At least a first-accumulator mechanism (142) can be automated to provide a first-plurality (144) of a first-type of individual articles. The first-type of articles differ from the initial-type of articles, and at least a first-transport device (146) can move the first-plurality of articles to a first-packing location. Additionally, an automated assembly mechanism (136) can be configured to operatively combine the first-plurality (144) of articles with the initial-plurality (134) of articles.

Abstract: An article (20) comprises a deformation-control member which can include an extending medial section (38), and a selected stiffened region (34). The stiffened region (34) can include a first array (40) of individual, stiffening elements (35), and at least a second array (50) of individual, stiffening elements (37). In particular features, each of the first and second arrays (40, 50) of stiffening elements can have a convergently arranged nose-end (70, 78), and a relatively divergently arranged tail-end (74, 80). In another feature, the first and second arrays (40, 50) of stiffening elements (35, 37) can be configured to substantially avoid intersecting in the medial section (38) of the deformation-control member. In a further feature, the second array (50) of stiffening elements (37) can have a counter-positioned configuration relative to the first array (40) of stiffening elements (35).

Abstract: A personal care system (80) comprises a plurality of kit items, and an assembly mechanism (82) which holds the kit items together in a cooperating, combined unit. In a particular aspect, the kit items can include a substitute undergarment (20), and a supplemental absorbent article (34) configured to cooperate with the substitute undergarment (20). In further aspects, the system can also include a first treatment-component (56) configured to provide a first treatment-type, along with at least a second treatment-component (58) configured to provide a second treatment-type that differs from the first treatment-type.

Abstract: A process (100) for forming an article (20) includes delivering an article web (120) which provides an interconnected plurality of article-segments (104). At least one selected article-segment (104) can include at least one wing-panel component or member (142), which has been operatively joined to its corresponding, selected article-segment (104) and configured to extend beyond at least one laterally-opposed side edge of said article web (120) in an intermediate portion (76) of the corresponding article-segment (104). The process (100) can also include a substantially continuous severing of the article web (120) and the at least one wing-panel member (142) to provide a contoured composite web. The contoured composite web can include at least one contoured wing-panel (142). In addition, a contoured side-edge (64) of the contoured wing-panel (142) can be configured to extend substantially continuously from a cooperatively contoured side-edge (74) of the article web.

Abstract: A cutting method and apparatus (20) includes a rotary cutter (28) having an axial-direction (22), a radial-direction (24) and a circumferential-direction (26). The rotary cutter (28) includes a rotary shaft member (30) having an outer peripheral surface (32), and at least one knife member (36) joined to the shaft member (30). At least a portion of the knife member (36) extends axially along the shaft member (30) and extends radially outward from the shaft member. In a particular feature, at least one peripheral bearing member (40) and desirably, at least a cooperating pair of peripheral bearing members (40) can be joined to the rotary shaft member (30). At least an operative portion of each peripheral bearing member (40) extends radially outward from the shaft member (30) and extends circumferentially about the shaft member.

Abstract: An embossing method and apparatus (20) comprises a rotary embossing device (32) having a radial direction (28) and an outer peripheral surface (34). The embossing device (32) includes at least one embossing-component (48) which extends at least radially outward from the peripheral surface (34), and is configured to provide for a first embossing-pattern (38). The embossing device (32) also includes a rotary shaft member (46). A base embossing-segment (50) is operatively joined to the rotary shaft member (46) and configured to carry a first base-section (40) of the first embossing-component (48). In a particular aspect, a first, supplemental embossing-segment (52) is operatively joined and selectively positionable on the rotary shaft member (46), and is configured to carry a first supplemental-section (42) of the first embossing-component (48).

Abstract: An absorbent article (40) such as a labial pad configured for disposition within the vestibule (42) of a female wearer. The labial pad may be worn by females for catamenial purposes, incontinence protection, or both, and has at least one tab (94) extending outward from the periphery thereof.

Abstract: The present invention provides a method and apparatus (20) for controlling a registration between a target point (22) on a moving web (24), and a production outcome provided by a production operation. A method aspect can include a transporting of the web (24) along a movement direction (26) past a reference detector (30), and a detecting of at least a first reference point (50) on the web (24). The target point (22) can be designated by employing at least the first reference point (50). The web is transported past a speed-sensor (32), and the speed-sensor can measure a web speed of the moving web (24) to provide an output of web speed data. The web speed data is integrated over time to determine a web-length which has been transported past the speed-sensor (32). The production outcome is actuated at a production-device (34), and the actuating of the production outcome can be adjusted to occur after a reference-length of the web (24) has been transported past the speed-sensor (32).

Abstract: Absorbent article including an absorbent core having multiple absorbent layers. The absorbent layers interact in a manner which desirably locates absorbed liquid in an appointed, high saturation wicking layer.

Abstract: The present invention provides an absorbent article (10) having a longitudinal direction (26), and a lateral, cross direction (24). The article includes a liquid permeable top sheet layer (28), a substantially liquid impermeable backsheet layer (30), and an absorbent structure (32) having a primary retention portion (48) sandwiched between the top sheet and backsheet layers. The retention portion (48) includes a wet-formed mixture of fibers and superabsorbent material. The retention portion has a selected edge-wise compression value, such as an edge-wise compression value of not more than a maximum of about 9 g/gsm, and a modified circular bend value, such as a modified circular bend value of at least minimum of about 0.3 g/gsm. In particular aspects, the retention portion (48) can include cellulosic fibers.

Abstract: A method and apparatus (20) for ultrasonic bonding or other processing can include a rotatable ultrasonic horn member (28) and a rotatable axle member (34). The axle member is operatively joined to the horn member (28), and can provide a node plane (38). An isolation member (42) can be operatively joined to the axle member (34), and may have a location that is operatively proximate the node plane (38) of the axle member (34). In a particular aspect, the isolation member (42) can exhibit high rigidity. In a further feature, the isolation member (42) is capable of bending under a horn-life range of sonic frequencies to provide an operative component of motion along a radial direction (102), and an operative component of motion along an axial direction (100) of the isolation member.

Abstract: A method and apparatus (20) for making an absorbent article can include a delivering of a first contoured web-strip (30a) from a first production supply (38) of contoured web-strip material, with the first contoured web-strip (30a) presenting a primary production sequence of side edge contours during its delivery. At least a second contoured web-strip (30b) can be delivered from a second production supply (40) of the contoured web-strip material, with the second contoured web-strip (30b) also presenting the primary production sequence of side edge contours during its delivery. In a particular aspect, the first and second contoured web-strips (30a and 30b) have been produced from a web (22) of absorbent material which has been divided to provided at least two web-strips (30) having a substantially nested configuration.

Abstract: An absorbent article (10) has a longitudinal direction (26) and a lateral direction (24). The article includes a backsheet layer (30), a liquid-permeable topsheet layer (28), and an absorbent body (32) sandwiched between the backsheet layer (30) and topsheet layer (28). A surge management member (46) is joined between the topsheet layer (28) and the absorbent body (32), and the surge management member (46) includes at least a first nonwoven fabric layer (52). In particular aspects, the article (10) can be bent around a wearer's body contours with a reduced tendency to form a transverse channel crease (76) along the cross-direction of the surge management member, particularly when the surge member (46) is curved through the wearer's crotch region.

Abstract: An absorbent article (10) includes a backsheet layer (30), a liquid permeable topsheet layer (28), and an absorbent body (32) sandwiched between the backsheet and topsheet layers. The absorbent body (32) includes a first fibrous stratum (52) having a first quantity of absorbent fibers, a second fibrous stratum (54) having a second quantity of absorbent fibers, and at least a third fibrous stratum (56) which is located between and integrally formed with the first and second fibrous strata (52, 54). In particular aspects, the third fibrous stratum (56) includes an operative quantity of a substantially hydrophilic, wet-strength agent. In other aspects, the wet-strength agent is distributed in the third quantity of absorbent fibers to render the third fibrous stratum (56) substantially non-dispersible.

Abstract: The present invention can provide a monitoring method and system for signaling a predetermined status in an article (20) having a monitored portion (22). The monitoring system includes an interrogator (30) which is located in an operative proximity to the article, and is configured to provide input energy with a predetermined input frequency. A status signaling device (24) is located at the monitored portion (22) of the article. The status signaling device includes a sensor (26) which can indicate a change of state that occurs when the monitored portion (22) of the article (20) changes from a first condition to a different, second condition. A passive transponder (28) is in an operative communication with the sensor (26). In a particular aspect of the invention, the transponder can be an electronic transponder.