Abstract: Iron ore is reduced to molten iron by introducing the ore into a reactor while combusting coal with pure oxygen in the reactor. The molten iron phase, which forms at the bottom of the reactor, is stirred by injecting carbon monoxide into the molten iron. In a preferred embodiment, finely pulverized iron ore is injected with pure oxygen tangentially into a cyclone section of the furnace situated on top of a converter section, thereby causing melting and preliminary reduction of the ore to take place in the cyclone section. Primary reduction of the iron oxide occurs in the converter section of the furnace.

Abstract: A burner arrangement for ferrous scrap melting and the like includes a fuel outlet and a primary oxidant supply outlet communicating with a mixing chamber. The burner also has a main outlet and secondary oxidant supply outlets. In addition there is a convergent-divergent nozzle communicating with the mixing chamber. Valves control the flow of gaseous fuel to the fuel outlet, and the flow of primary and secondary oxidant to the primary and secondary oxidant supply outlets. In operation, oxidant is supplied to the primary and secondary outlets, hot flame or combustion gases are accelerated through the nozzle with the result that a sonic or supersonic velocity can be created. Such high velocities facilitate the penetration of the combustion gases through a slag layer into molten metal.