Patents Represented by Attorney Shawn H. Foster
  • Patent number: 7868096
    Abstract: A process for producing thermoplastic vulcanizates, the process comprising (i) dynamically vulcanizing a rubber with a curative in a first stage, where the rubber is within a blend that includes the rubber, a thermoplastic resin, and the curative, where said step of dynamically vulcanizing occurs at a temperature at or above the melting point of the thermoplastic resin, where said step of dynamically vulcanizing employs a peroxide curative, and where said rubber includes polymeric units deriving from 5-vinyl-2-norbornene, (ii) continuing said step of dynamically vulcanizing to cause phase inversion of the blend to thereby convert the thermoplastic resin into a continuous phase, (iii) maintaining the blend at or above the melting point of the thermoplastic resin after the phase inversion, and (iv) introducing molten thermoplastic resin into the blend in a second stage, where said step of introducing molten thermoplastic resin occurs after phase inversion but before the blend is cooled to a temperature below th
    Type: Grant
    Filed: September 17, 2004
    Date of Patent: January 11, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Maria Dolores Ellul, Jianya Cheng
  • Patent number: 7413811
    Abstract: Two-component polymer composite structures are described, such as a composite structure that includes a first polymer structure and a second polymer structure adhered to one another through interfacial adhesion provided by a semicrystalline random copolymer with 70-88 mole % propylene units and alpha olefin units having 2 or from 4 to 10 carbon atoms, the semicrystalline random copolymer having a heat of fusion of from 2 to 90 J/g and a crystallinity of from 2% to 65% of the crystallinity of isotatic polypropylene.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: August 19, 2008
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Narayanaswami Raja Dharmarajan, Sudhin Datta, Michael C. Bulawa, Srivatsan Srinivas, Thomas J. Reynolds
  • Patent number: 7413784
    Abstract: A thermoplastic vulcanizate comprising a dynamically-cured rubber, a thermoplastic polymer, and at least 2 percent by weight, based on the total weight of the thermoplastic vulcanizate, of a polyalphaolefin oligomer, where the polyalphaolefin oligomer is characterized by a kinematic viscosity per ASTM D445 at 100° C. of at least 35 cSt.
    Type: Grant
    Filed: June 19, 2006
    Date of Patent: August 19, 2008
    Assignee: Advanced Elastomer Systems, L.P.
    Inventor: Trazollah Ouhadi
  • Patent number: 7326471
    Abstract: An automotive sealant composite structure is provided. The composite structure includes a first piece comprising a first elastomeric component that includes an at least partially crosslinked rubber, a first olefinic thermoplastic resin component, and a second olefinic thermoplastic resin component. The second olefinic thermoplastic resin component includes a propylene copolymer that has (i) 60 wt % or more units derived from propylene, (ii) isotactically arranged propylene derived sequences and (iii) a heat of fusion less than 45 J/g. The composite structure also includes a second piece at least partially adhered to the first piece. Preferably, the second piece includes one or more thermoset ethylene copolymer rubbers. Preferably, the first piece is a corner piece and the second piece is a straight piece at least partially adhered to the corner piece, together constituting a vehicular window seal structure.
    Type: Grant
    Filed: October 15, 2004
    Date of Patent: February 5, 2008
    Assignee: Advanced Elastomer Systems, L.P.
    Inventor: Karla Drew Shaw
  • Patent number: 7294675
    Abstract: Disclosed herein are low Shore A Hardness thermoplastic vulcanizate compositions having high Rebound values. In at least one exemplary embodiment, the compositions include a dispersed at least partially vulcanized rubber component; a thermoplastic component; and process oil; wherein the weight ratio of the thermoplastic component to the rubber component ranges from 80:20 to 15:85; and the thermoplastic component comprises more than 80 wt % of a polypropylene (preferably a random propylene copolymer) having a melting point less than about 105° C. The compositions can be used in molded products, consumer goods and the like.
    Type: Grant
    Filed: December 15, 2004
    Date of Patent: November 13, 2007
    Assignee: Advanced Elastomer Systems, L.P.
    Inventors: Danny Van Hoyweghen, Tonson Abraham, Bahar Azimipour
  • Patent number: 7232868
    Abstract: A polymerization process is provided. For example, a polymerization process is described, including providing a catalyst slurry having a metallocene catalyst and a first oil, providing a transport medium including a second oil and combining the transport medium and the catalyst slurry to form a catalyst mixture. The process may further include introducing the catalyst mixture to a polymerization reactor and contacting olefin monomers with the catalyst mixture to polymerize the olefin monomers and form polyolefins.
    Type: Grant
    Filed: September 22, 2003
    Date of Patent: June 19, 2007
    Assignee: Exxon/Mobil Chemical Patents Inc.
    Inventors: Lawrence Carl Smith, James Charles Vizzini, Ted Alexander Powell, Terry John Burkhardt, Anthony Nicholas Speca, Shiaw Tzuu Ju
  • Patent number: 7157591
    Abstract: Metallocenes and catalyst systems for olefin polymerization derived therefrom. The metallocenes may be represented by the formula: wherein M1 preferably is zirconium or hafnium; and R5 is different from hydrogen.
    Type: Grant
    Filed: December 10, 2001
    Date of Patent: January 2, 2007
    Assignee: ExxonMobie Chemical Patents Inc.
    Inventors: Terry John Burkhardt, James Robert Hart, William Thomas Haygood, Robert Tan Li