Patents Represented by Attorney Smyrski Law Group, A.P.C.
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Patent number: 7580124Abstract: A method and apparatus for inspecting patterned substrates, such as photomasks, for unwanted particles and features occurring on the transmissive as well as pattern defects. A transmissive substrate is illuminated by a laser through an optical system comprised of a laser scanning system, individual transmitted and reflected light collection optics and detectors collect and generate signals representative of the light transmitted and reflected by the substrate. The defect identification of the substrate is performed using transmitted and reflected light signals from a baseline comparison between two specimens, or one specimen and a database representation, to form a calibration pixelated training set including a non-defective region. This calibration pixilated training set is compared to a transmitted-reflected plot map of the subject specimen to assess surface quality.Type: GrantFiled: October 10, 2007Date of Patent: August 25, 2009Assignee: KLA-Tencor Technologies Corp.Inventor: Zongqiang Yu
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Patent number: 7528943Abstract: A method and apparatus for simultaneous high-speed inspection and acquisition of multiple data channels is provided. The method and apparatus enables inspecting semiconductor wafers and reticles and comprises converting a single image region into two image sections, reorienting one image into a transposed configuration enabling simultaneous scanning of two inspected object locations with a single sensor, and controlling acquisition parameters for a second image by using information collected from a first image in a feedback arrangement. The design provides a dual-linear or time-delay-integration sensor operating in a split readout configuration mode to simultaneously provide data from two regions of the sensor using two sets of readout circuitry.Type: GrantFiled: December 27, 2005Date of Patent: May 5, 2009Assignee: KLA-Tencor Technologies CorporationInventors: David L. Brown, Yung-Ho Chuang
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Patent number: 7522275Abstract: The broadband brightfield/darkfield wafer inspection system provided receives broadband brightfield illumination information via a defect detector, which signals for initiation of darkfield illumination. The defect detector forms a two dimensional histogram of the defect data and a dual mode defect decision algorithm and post processor assess defects. Darkfield radiation is provided by two adjustable height laser beams. Vertical angular adjustability is provided by modifying cylindrical lens position to compensate for angular mirror change by translating an adjustable mirror, positioning the illumination spot into the sensor field of view, rotating and subsequently moving the cylindrical lens. A brightfield beamsplitter in the system is removable, and preferably replaced with a blank when performing darkfield illumination. Light level control for the system is provided by a dual polarizer first stage.Type: GrantFiled: August 14, 2007Date of Patent: April 21, 2009Assignee: KLA-Tencor CorporationInventors: Christopher R. Fairley, Tao-Yi Fu, Gershon Perelman, Bin-Ming Benjamin Tsai
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Patent number: 7508589Abstract: An apparatus including an autostereoscopic image selection device having a plurality of lenticules is provided. The autostereoscopic image selection device has an opaque material applied thereto in gaps between the plurality of lenticules. The opaque material is applied to the autostereoscopic image selection device in a soft aperturing manner, the soft aperturing manner comprising applying the opaque material such that the opaque material is tapered from the gaps over the plurality of lenticules. The opaque material can be applied in accordance with a windowing function.Type: GrantFiled: July 23, 2007Date of Patent: March 24, 2009Assignee: Real DInventors: Michael G. Robinson, Lenny Lipton
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Patent number: 7505144Abstract: A system and method for in-line inspection of specimens such as semiconductor wafers is provided. The system provides scanning of sections of specimens having predetermined standardized characteristics using a diffraction grating that widens and passes nth order (n>0) wave fronts to the specimen surface and a reflective surface for the transmitted light beam. Light energy is transmitted in a narrow swath across the portion of the surface having the standardized features. The wavefronts are combined using a second diffraction grating and passed to a camera system having a desired aspect ratio.Type: GrantFiled: October 18, 2004Date of Patent: March 17, 2009Assignee: KLA-Tencor Technologies CorporationInventors: Dieter Mueller, George Kren, Cedric Affentauschegg
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Patent number: 7502003Abstract: An alternating unipolar carrier waveform is used to drive a pi-cell modulator. The pi-cell is driven by the carrier, but the carrier never changes polarity within the time period that the cell is energized. However, each time the cell is energized, i.e., once per field, the polarity alternates. Further, a burst of pulses each separated by a short rest period is used on initial application of power to more quickly drive the pi-cell to its activated state.Type: GrantFiled: January 19, 2001Date of Patent: March 10, 2009Assignee: REAL DInventors: Lenny Lipton, Jeffrey J. Halnon, Jeff Wuopio, Bruce Dorworth
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Patent number: 7502177Abstract: A high performance objective having very small central obscuration, an external pupil for apertureing and Fourier filtering, loose manufacturing tolerances, large numerical aperture, long working distance, and a large field of view is presented. The objective is preferably telecentric. The design is ideally suited for both broad-band bright-field and laser dark field imaging and inspection at wavelengths in the UV to VUV spectral range.Type: GrantFiled: November 8, 2006Date of Patent: March 10, 2009Assignee: KLA-Tencor Technologies Corp.Inventors: David R. Shafer, Yung-Ho Chuang
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Patent number: 7499156Abstract: A method and apparatus for inspecting specimens or patterned transmissive substrates, such as photomasks, for unwanted particles and features, particularly those associated with contacts, including irregularly shaped contacts. A specimen is illuminated by a laser through an optical system comprised of a laser scanning system, individual transmitted and/or reflected light collection optics and detectors collect and generate signals representative of the light transmitted by the substrate. The defect identification of the substrate is performed using those transmitted light signals. Defect identification is performed using an inspection algorithm by comparing image feature representations of a test specimen with a reference specimen, and using a boundary computer and flux comparison device to establish tight boundaries around contacts and compute flux differences between the test and reference specimen contacts.Type: GrantFiled: October 19, 2006Date of Patent: March 3, 2009Assignee: KLA-Tencor Technologies CorporationInventors: George Q. Chen, Lih-Huah Yiin, Yu Cao
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Patent number: 7492953Abstract: A system and method for lossless data compression of byte oriented digital data, including but not exclusively executable program code and related data. This lossless data compression system and method when used to process sets of similar but not identical input data, will generate compressed forms of that data which also have a high degree of similarity. The present invention utilizes an update package generated based on the differences between the compressed forms of data, whereby the update package can be applied to the original compressed form to create the new form. A typical change to create the new form from the original would be when making bug fixes to deployed software.Type: GrantFiled: August 31, 2004Date of Patent: February 17, 2009Assignee: Smith Micro Software, Inc.Inventors: Alison H. J. Anderson, Ian P. Anderson
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Patent number: 7489393Abstract: A system and method for inspection is disclosed. The design includes focusing illumination beams of radiation at an optical axis to an array of illuminated elongated spots on the surface at oblique angle(s) of incidence to the surface, performing a linear scan along a linear axis, wherein the linear axis is offset from the optical axis by a not insubstantial angular quantity, and imaging scattered radiation from the spots onto an array of receivers so that each receiver in the array receives scattered radiation from a corresponding spot in the array of spots.Type: GrantFiled: March 2, 2005Date of Patent: February 10, 2009Assignee: KLA-Tencor Technologies CorporationInventors: Stephen Biellak, David Shortt
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Patent number: 7489445Abstract: A display system is convertible between a planar display and a stereoscopic display. The system includes a flat panel display having a display surface. An alignment strip is affixed to the flat panel display proximate to the display surface. A lenticular screen is removably held in close proximity to the display surface by the alignment strip. An alignment method using software to generate test patterns ensures proper alignment of the lenticular screen the the display. A rotational pattern is displayed, and the user moves the pattern to align it with the lenticular slant. A vertical test pattern is displayed, and the user moves the pattern to center it within the display field.Type: GrantFiled: January 29, 2004Date of Patent: February 10, 2009Assignee: Real DInventor: William James McKee, Jr.
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Patent number: 7477206Abstract: A method and system for use in conjunction with a push-pull liquid crystal modulator system for creating circularly polarized light of alternating handedness is provided. The method and system comprise a pair of surface mode liquid crystal cells and a driver electrically coupled to the cells. The driver is configured to move an electrical charge using a quenching pulse comprising a relatively brief voltage spike at a beginning of a waveform period. Multiple additional improvements are provided, including reducing the thickness of the LC gap (the distance between cell electrode plates), creating a charge connection or wiring connection to the cell electrodes, employing anti-reflection coating technology, thinner ITO and ITO index matched to the LC material, bonding all possible air to material surfaces, using superior glass, employing more efficient polarizers, and reducing projector blanking time.Type: GrantFiled: May 8, 2006Date of Patent: January 13, 2009Assignee: Real DInventors: Matt Cowan, Josh Greer, Lenny Lipton, Joseph Chiu
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Patent number: 7474461Abstract: A system and method for inspection is disclosed. The design generally employs as many as four design principles, including employing at least one lens from a relatively low dispersion glass, at least one additional lens from an additional material different from the relatively low dispersion glass, generally matching the relatively low dispersion properties of the relatively low dispersion glass. The design also may include at least one further lens from a further material different from and exhibiting a significantly different dispersion power from the relatively low dispersion glass and the additional material. Finally, the design may include lenses positioned to insert a significant amount of color within the objective, a gap, and additional lenses, the gap and additional lenses serving to cancel the color inserted.Type: GrantFiled: July 5, 2007Date of Patent: January 6, 2009Assignee: KLA - Tencor Technologies CorporationInventors: Yung-Ho Chuang, David R. Shafer, J. Joseph Armstrong
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Patent number: 7465913Abstract: A variable modulated transfer function (MTF) design employing a variable gate voltage source for use in inspecting specimens is disclosed. The design applies a variable gate voltage to each pixel of a sensor, wherein applying the variable gate voltage to each pixel adjusts the MTF of the pixel. MTF adjustment improves adverse effects encountered during inspection, such as aliasing and maintaining contrast.Type: GrantFiled: August 4, 2006Date of Patent: December 16, 2008Assignee: KLA-Tencor CorporationInventors: Yung-Ho Chuang, J. Joseph Armstrong, David Lee Brown, Bin-Ming B. Tsai
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Patent number: 7457034Abstract: A system for multiple mode imaging is disclosed. The catadioptric system has an NA greater than 0.65, and preferably greater than 0.9, highly corrected for low and high order monochromatic aberrations. The system employs unique illumination entrances and optics to collect reflected, diffracted, and scattered light over a range of angles. Multiple imaging modes are possible by varying the illumination geometry and apertures at the pupil plane. Illumination can enter the catadioptric optical system using an auxiliary beamsplitter or mirror, or through the catadioptric elements at any angle from 0 to 85 degrees from vertical. The system may employ a relayed pupil plane, used to select different imaging modes, provide simultaneous operation of different imaging modes, Fourier filtering, and other pupil shaping operations.Type: GrantFiled: April 14, 2006Date of Patent: November 25, 2008Assignee: KLA-Tencor CorporationInventors: Yung-Ho Chuang, David Shafer, Bin-Ming B. Tsai, J. Joseph Armstrong
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Patent number: 7457454Abstract: A method for inspecting semiconductor wafers and the like is presented. The method comprises initially determining a baseline greyscale difference, such as a greyscale plot or greyscale visual representation, for at least one baseline semiconductor wafer subjected to a process. The baseline greyscale difference represents a numerical difference between composite preprocessing and postprocessing greyscale representations of all pixels on the baseline semiconductor wafer. The method further comprises determining a preprocess greyscale representation for one wafer in the semiconductor wafer set and subjecting the one wafer in the semiconductor wafer set to the process, determining a postprocess greyscale representation of the one wafer in the semiconductor wafer set, and determining a difference for the one wafer in the semiconductor set. The difference represents any disparity between preprocess and postprocess greyscale representations of the one wafer in the semiconductor set.Type: GrantFiled: October 8, 2002Date of Patent: November 25, 2008Assignee: KLA-Tencor Technologies CorporationInventor: Kaustuve Bhattacharyya
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Patent number: 7449673Abstract: A system and method for reducing peak power of a laser pulse and reducing speckle contrast of a single pulse comprises a plurality of elements oriented to split and delay a pulse or pulses transmitted from a light emitting device. The design provides the ability to divide the pulse into multiple pulses by delaying the components relative to one another. Reduction of speckle contrast entails using the same or similar components to the power reduction design, reoriented to orient received energy wherein angles between the optical paths are altered such that the split or divided light energy components strike the target at different angles or different positions. An alternate embodiment for reducing speckle contrast is disclosed wherein a single pulse is passed in an angular orientation through a grating to create a delayed portion of the pulse relative to the leading edge of the pulse.Type: GrantFiled: February 27, 2007Date of Patent: November 11, 2008Assignee: KLA-Tencor Technologies CorporationInventors: Yung-Ho Chuang, J. Joseph Armstrong
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Patent number: 7436506Abstract: A system for inspecting specimens such as semiconductor wafers is provided. The system provides scanning of dual-sided specimens using a damping arrangement which filters unwanted acoustic and seismic vibration, including an optics arrangement which scans a first portion of the specimen and a translation or rotation arrangement for translating or rotating the specimen to a position where the optics arrangement can scan the remaining portion(s) of the specimen. The system further includes means for stitching the scans together, thereby providing both damping of the specimen and the need for smaller and less expensive optical elements.Type: GrantFiled: March 1, 2006Date of Patent: October 14, 2008Assignee: KLA-Tencor CorporationInventors: Paul J. Sullivan, George Kren, Rodney C. Smedt, Hans J. Hansen, David W. Shortt, Daniel Ivanov Kavaldjiev, Christopher F. Bevis
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Patent number: 7423805Abstract: An ultra-broadband ultraviolet (UV) catadioptric imaging microscope system with wide-range zoom capability. The microscope system, which comprises a catadioptric lens group and a zooming tube lens group, has high optical resolution in the deep UV wavelengths, continuously adjustable magnification, and a high numerical aperture. The system integrates microscope modules such as objectives, tube lenses and zoom optics to reduce the number of components, and to simplify the system manufacturing process. The preferred embodiment offers excellent image quality across a very broad deep ultraviolet spectral range, combined with an all-refractive zooming tube lens. The zooming tube lens is modified to compensate for higher-order chromatic aberrations that would normally limit performance.Type: GrantFiled: October 4, 2004Date of Patent: September 9, 2008Assignee: KLA - Tencor CorporationInventors: David R. Shafer, Yung-Ho Chuang, Bin-Ming B. Tsai
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Patent number: 7399950Abstract: A semiconductor wafer inspection system and method is provided which uses a multiple element arrangement, such as an offset fly lens array. The preferred embodiment uses a laser to transmit light energy toward a beam expander, which expands the light energy to create an illumination field. An offset fly lens array converts light energy from the illumination field into an offset pattern of illumination spots. A lensing arrangement, including a first lens, a transmitter/reflector, an objective, and a Mag tube imparts light energy onto the specimen and passes the light energy toward a pinhole mask. The pinhole mask is mechanically aligned with the offset fly lens array. Light energy passing through each pinhole in the pinhole mask is directed toward a relay lens, which guides light energy onto a sensor. The offset fly lens array corresponds to the pinhole mask.Type: GrantFiled: September 15, 2006Date of Patent: July 15, 2008Assignee: KLA-Tencor CorporationInventors: Christopher R. Fairley, Tao-Yi Fu, Bin-Ming Benjamin Tsai, Scott A. Young