Abstract: Apparatus for continuously producing a web (1) which is corrugated from a thin sheet material which is elastic at least in a transverse direction of the web. The apparatus includes a guide bed (2) which has grooves extending parallel or inclined to each other in the direction of movement of the material. The apparatus also has holding-down devices (5) arranged opposite the grooves of the guide bed (2) so as to urge the web passing between the surface of the guide bed (2) and the holding-down devices (5) into the grooves of the guide bed (2) to obtain corrugations in the web. Finally, at the outlet end (4) of the guide bed (2) is an apparatus or substance which substantially prevents the formed corrugations from springing back to the original condition. A process for producing a strip and an absorbent article containing corrugated strips are included.

Abstract: Dual shell microcapsule aggregate particles and copy materials coated therewith, such aggregate particles having inner shells surrounding chromogenic nucleus material, and outer shells encompassing multiple such inner shells to form aggregate particles thereof. The inner shells are derived from polar pre-polymer compositions. The outer shells are derived from complex colloids such as gelatin and gelatin derivatives. The outer shell material causes agglomeration of the inner shells into aggregate particles, thus increasing the sizes of the particles without increasing the sizes of the respective inner-shell microcapsules which contain the chromogenic material.

Abstract: Apparatus and methods for effecting ultrasonic bonds in sequentially advancing workpiece segments, in a nip defined by a rotary ultrasonic horn and rotary anvil roll. The ultrasonic bonding apparatus comprises support structure comprising anvil support apparatus and horn support apparatus. A closed loop control apparatus is connected to one or both of the anvil support apparatus and horn support apparatus. The closed loop control apparatus comprises a programmable logic controller, a load cell, and an adjustor. Information output from the load cell triggers the closed loop control apparatus through the programmable logic computer and the adjustor to move one or both of the anvil support apparatus and horn support apparatus toward or away from the other in dynamic response to the information output from the load cell, thereby regulating pressure in the nip with ongoing real-time adjustments to distance between the anvil support apparatus and the horn support apparatus.

Abstract: This invention pertains to apparatus and methods for creating ultrasonic bonds in sequentially advancing absorbent article workpiece segments, in a bonding nip. The ultrasonic bonding apparatus comprises a frame, anvil support apparatus, horn support apparatus, closure apparatus, a load cell support member, and a load cell. The ultrasonic horn and the anvil roll collectively are mounted and configured such that the ultrasonic horn and the anvil roll can be brought together, via the closure apparatus, to define the nip therebetween. The load cell is mounted to the load cell support member such that force representative of force exerted on the anvil roll at the nip is detected by the load cell. In preferred embodiments, the invention includes outputting information from the load cell and adjusting force in the nip in response to the information received from the load cell.

Abstract: This invention pertains to security paper and methods of making such security paper. The invention comprises a light-colored base paper having a non-protection area of a first thickness, and a protection area of a second thickness on at least one major surface of the base paper wherein the first thickness is greater than the second thickness. The base paper comprises colorant whereby the protection area exhibits a translucence when viewed using transmitted light, and exhibits the colorant as a darker color indication, relative to the non-protection area, when viewed using reflected light. Transmission of light through a combination of paper fibers and the colorant of the invention, both being disposed at the protection area, is discernibly different from transmission of light through the non-protection areas of the base paper, when viewed with a human eye.

Abstract: This invention pertains to a machine and process for cutting discrete workpiece components from webs of material, precisely registering them with respect to one another, and depositing them with precise registration onto a constantly moving web of material, the webs of material optionally all moving at different speeds. In a particular embodiment of the invention, a process for manufacturing a multi-component absorbent personal hygiene article is described.

Abstract: A method and apparatus are provided for separating a discrete element from a first substrate web, moving at a first speed, and placing the discrete element on a second substrate web, moving at a second speed. The apparatus includes a first station, wherein perforations are made in the first substrate web, and a second station, wherein the discrete element is separated from the first substrate web at a line of perforations and the discrete element is transferred to a positioned on the second substrate web. The first station includes a perforation cutter assembly and conveyer assembly. The perforation cutter assembly includes first and second rollers with a cutting blade, with a discontinuous edge, and an anvil surface, respectively, to make perforations in the first substrate web. The second station includes a separation and transfer mechanism having separation and transfer segments for separating and transferring the discrete element from the first substrate web to the second substrate web.

Abstract: This invention pertains to a machine and process for cutting discrete workpiece components from webs of material precisely registering them with respect to one another, and depositing them with precise registration onto a constantly moving web of material, the webs of material optionally all moving at different speeds. In a particular embodiment of the invention, a process for manufacturing a multi-component absorbent personal hygiene article is described.

Abstract: An absorbent article for absorbing body fluids is provided having an absorbent core positioned between a fluid-permeable cover and a fluid-impermeable baffle. The absorbent core includes a central, longitudinal flexure axis which substantially extends the length of the absorbent core. The central, longitudinal axis generally divides the absorbent core into first and second longitudinal members having an outer boundary and wherein the first member has a second flexure axis and the second member has a third flexure axis. Flanking the outer boundary of the first and second members are a third and a fourth longitudinal absorbent members, respectively. The third and fourth absorbent members are positioned so that, when said absorbent article is subjected to lateral compressive forces, the first and second members preferentially bend convexly upward, and said absorbent core generally acquires a “W” shaped configuration.

Abstract: This invention pertains to apparatus and methods for intermittently creating ultrasonic bonds in sequentially advancing work piece segments, in a nip. The work piece segments are up to about 0.25 inch thick. The apparatus comprises a frame, anvil support apparatus supporting an anvil, and horn support apparatus supporting an ultrasonic horn. The ultrasonic horn and anvil are collectively mounted and configured such that the ultrasonic horn and anvil can be brought together to define the nip. The frame, anvil support apparatus, and horn support apparatus collectively are sufficiently rigid that the horn and anvil can be brought together with interference levels of about 0.000 to about 0.008 inch at a raised bonding portion in combination with defining sufficient nip pressure to develop ultrasonic bonds in work piece segments passing through the nip. The method comprehends bringing a back-up roll, mounted above the ultrasonic horn, into engagement with the ultrasonic horn, to directly support the horn.

Abstract: Method and apparatus comprising a novel ramped anvil roll for cooperating with a rotary ultrasonic horn and creating ultrasonic bonds in a work piece passing between the anvil roll and ultrasonic horn. A relatively smaller radius portion of the anvil roll extends about a first portion of the circumference, and a relatively larger-radius raised bonding element extends about a second portion of the circumference. An outer surface at at least one of a front and rear end portion of the raised bonding element defines a transition gradient between the raised operating surface and the relatively smaller radius portion. The transition gradient defines a modified sinusoidally-shaped curved loading surface including an inflection locus, the curved loading surface representing a relatively constantly changing angle as measured against respective radii of the anvil roll in combination with advancing along the corresponding portion of the circumference.

Abstract: A bone support assembly comprising a support plate, bone fasteners, and a bone fastener cover assembly. The support plate comprises a fixed base portion comprising base apertures, and a slot portion comprising slot-shaped apertures. The bone fasteners are disposed in ones of the base apertures and the slot-shaped apertures, the bone fasteners and the support plate, in combination, being adapted and configured for holding the support plate to bone material. The bone fastener cover assembly comprises a cover plate, and at least one cover plate fastener effective to fasten the cover plate to the support plate. The cover plate and support plate, in combination, accommodate both longitudinal and transverse sliding movement of the cover plate along the top surface of the support plate to thereby cover and uncover ones of the apertures, having bone fasteners therein, while the cover plate is attached to the support plate.

Abstract: A spinal fixation device comprises attachment component, seat, seat fastener, and saddle. The attachment component secures the fixation device to bone. The seat comprises an inner seat surface, an outer seat surface, a brace canal along the inner seat surface, and a channel or lip at the outer seat surface. The seat fastener has a cooperating lip or channel at an inner surface. The saddle is between a brace member and the seat fastener. The channel and cooperating lip of the seat and seat fastener cooperatively engage the seat to the seat fastener, whereby tightening the lip and channel to each other compresses the saddle between the seat and seat fastener, thereby to lock the brace member to the seat. The cooperative engagement between lip and channel is preferably achieved by rotating the seat fastener approximately 90 degrees with respect to an axis which extends perpendicular to the brace fastener.

Abstract: Methods and systems for making an absorbent pad for use in an absorbent article utilize a forming device for forming material into an absorbent core, a supply device for supplying a containment layer against the first surface of the absorbent core and spray apparatus for spraying fibers of molten resin onto the second surface of the absorbent core. The fibers form a stabilization layer on the absorbent core that increases the integrity of the absorbent core. The spray apparatus includes a nozzle having a resin aperture for exhausting resin therefrom and multiple gas apertures for exhausting gas therefrom to provide a random pattern to the fibers of molten resin as the fibers are sprayed onto the second surface. Resin can also be sprayed onto first and second portions of the containment layer extending outwardly from edges of the absorbent core so the containment layer and the stabilization layer encompass the absorbent core.

Abstract: This invention pertains to processing continuous webs such as paper, film, composites, and the like, in dynamic continuous processing operations. More particularly, it relates to accumulating limited lengths of such continuous webs and to controlling tension in such continuous webs during the processing operation. Both tension control and limited accumulations are achieved in a festoon system by connecting a corresponding festoon to actuator or the like, sensing variables such as position, tension, velocity, and acceleration parameters related to the web and the festoon, and providing active force commands, in response to the sensed variables, to cause translational movement, generally including a target acceleration, in the upper festoon rolls to control tension disturbances in the web while providing limited accumulation of a length of the web. In some applications of the invention, the festoon control system is used to attenuate tension disturbances.

Abstract: Bonding apparatus and methods for creating up to full-width ultrasonic bonds in an advancing web. The bonding apparatus comprises a first nip, defined by, in combination, a first set of bonding elements comprising a first rotary ultrasonic horn and a first rotary anvil, and first engagement apparatus bringing the first horn and first anvil into effective bonding engagement with each other. The first horn and anvil being supported from support structure and rotating in common with each other thereby to convey the web through the first nip. The bonding apparatus also comprises a second nip, defined by a second set of bonding elements comprising second separate and distinct horn and anvil, and second engagement apparatus bringing the second horn and second anvil into effective bonding engagement with each other.

Abstract: A personal care article for preventing exudates from contacting the body of a user comprises a substrate including an extensible bodyside liner layer, and an aperture support structure limiting extensibility of the bodyside liner layer along the length of the aperture support structure. One support band of an aperture support structure runs through the gluteal fold between the buttocks of a user. The aperture support structure positions an aperture in the bodyside liner layer in the gluteal fold of a user, in alignment with the anus, so that fecal material enters a containment receptacle upon leaving the anus. In another embodiment, the personal care article can include a comfort stretch layer comprising an elastomeric, hot melt, pressure-sensitive adhesive located between a bodyside liner layer and an outer layer.

Abstract: Methods of changing from manufacture of pant-type refastenable personal care articles of a first size to manufacture of such pant-type refastenable personal care articles of a second different size. A method of the invention comprises defining in the workpiece, at at least one side edge of the respective workpiece, a length of material defined in the machine direction, wherein activity, or inactivity, of such length of material, in combination with other elements of the workpiece, determines the size of the pant-type refastenable personal care article being so produced, whereby the length of material so defined can be activated and thereby incorporated into the personal care article to correspondingly produce a relatively larger size such personal care article, or inactivated and thereby excluded from the personal care article to correspondingly produce a relatively smaller size personal care article.

Abstract: The invention relates to methods of fabricating absorbent articles. In a method of the invention, a bodyside liner, an absorbent core, and an outer cover are joined to form an absorbent article web sausage. Leg cut-outs are cut on opposing sides of the web sausage, and a waist opening is cut in a central region of the web sausage. Adhesive is applied to one of (i) a waist piece material and (ii) the web sausage about the waist opening; and also to one of (iii) extensible leg cuff material and (iv) the web sausage adjacent the leg cut-outs. A waist piece is severed from waist piece material, and is placed. over the waist opening and secured to the web sausage. Leg cuffs are severed from the leg cuff material, and are placed over the leg cutouts and secured to the web sausage. The waist piece and leg cut-outs are preferably stretched to a dimension representing about 5% to about 95% of stretch-to-stop dimensions when bonded to the web sausage.

Abstract: Apparatus and methods for preparing foundry sand mixes, using a pre-mix tank to pre-mix water and particulate bond material to make a water/bond slurry, then feeding the slurry to a mullor or other foundry sand mixer. The slurry is received in the mullor/mixer, mixed with return sand, and then discharged for use in making foundry molds. Preferably, the particulate bond material is added to the pre-mix tank as a falling stream of such particles, and a disperse spray of water is projected onto the particles with sufficient gentleness to not deleteriously distract the particles from their downward path.