Abstract: A spark plug coil assembly includes a primary core inside a secondary winding spool that is formed with a closed end. A terminal is embedded in the closed end of the spool and the secondary windings are terminated to the terminal, with the terminal being couplable to a spark plug. Ignition voltage generated in the secondary windings is thus routed to a center of the secondary windings to terminate at the terminal. No pole piece need be disposed between the primary core and the closed end of the spool.

Abstract: A fluid delivery system for delivering a metered dose of fluid from a supply tank (28) to a downstream chamber or vessel (10), comprises a pump apparatus (20) comprising a pump plunger (32) which is operable to perform a pumping stroke under the control of an electromagnetic actuator (36), including a solenoid (36a), to effect delivery of the fluid and a control unit (24) for supplying an input signal (58) to the solenoid (36a) to initiate a current flow to the solenoid (36a) and thereby initiate movement of the pump plunger (32). An electronic device (54) provides an output signal to indicate that movement of the pump plunger has stopped at the end of the pumping stroke, and a timer determines a time difference between the input signal (58) being supplied to the solenoid (36a) and the output signal being output by the electronic device (54).

Abstract: A method for externally adjusting the axial length of a solenoid actuated fuel injector includes the step of externally forming a helical scribe mark in a housing component, thereby changing the axial length of the injector. By adjusting the length of the helical scribe mark and the depth of the scribe mark, and by measuring the stroke or the flow rate of the injector, the stroke or the flow rate of injector may be set precisely. The external adjustment of the length of the housing component may be made in cartridge form as well as in final assembly form of the fuel injector complementing the manufacturing process versatility.

Abstract: An electrical assembly comprises a mounting bracket lift assembly and an electrical center. The electrical center is attached to the mounting bracket lift assembly for plugging wiring harness end connectors into the electrical center. The electrical center comprises a lower housing, a circuit board sub-assembly, an upper housing, electrical components such as fuses and relays that plug into the upper housing and a cover. The circuit board sub-assembly includes a power bus bar that provides a power path for the various electrical circuits of the vehicle via the circuit components carried on the circuit board. Three power bus bars that are configured, oriented and located to reduce the foot print of the electrical center and/or to improve the dissipation of heat generated by the electrical center are disclosed.

Abstract: Provided is an automobile operation apparatus and method designed for detecting failure of a drive gear selector of an automatic transmission having a normal mode constituted by P, R, N and D gears, and a sport mode. The automobile operation apparatus includes up/down switches for shifting a gear of the automatic transmission up or down when a gearshift lever is shifted from the normal mode to the sport mode, a detection means for detecting whether the gearshift lever is shifted to the sport mode, and a control means for controlling a D gear operation at the up/down switches when the D gear is abnormal and the detection means detects a mode change. Therefore, an automobile can be driven, even when a D gear for forward driving malfunctions, by a virtual drive mode switch that is equivalent to the D gear in an emergency.

Abstract: A piezoelectric actuator (2) comprising a stack of one or more piezoelectric elements (4) defining an external surface, and passivation means (20) applied to the external surface of the stack, wherein the passivation means (20) includes a self-supporting polyimide material (20b) (e.g. in the form of a layer, film or membrane).

Abstract: A fuel injection system for an internal combustion engine comprises a plurality of pumps arranged to supply respective flows of pressurized fuel to a common accumulator volume that supplies the pressurized fuel in turn to a plurality of fuel injectors. An engine control unit controls the flow rate of pressurized fuel into the accumulator volume in response to engine load. The flow rate of pressurized fuel from at least one pump of the plurality is dependent upon engine speed; whereas at least one other pump of the plurality comprises a fuel output control responsive to the engine control unit enabling the flow rate of pressurized fuel from that pump to be varied independently of engine speed. In this way, the engine control unit controls the aggregate flow rate of pressurized fuel from the pumps into the accumulator volume, while controlling only one of the pumps. This reduces the cost of control apparatus and allows greater freedom of pump selection and flow circuit design.

Abstract: An electrical center includes a housing and a relay module that is disposed in a well of the housing. The relay module has a base, a printed circuit board assembly, plug in electronic components, a cover and means of coupling and latching of the base to the well in the housing. The base includes a tray having a depending shroud at one end portion. The end portion of the tray that has depending shroud has a plurality of apertures that extend through tie end portion of the tray. A plurality of terminals have first end portions that engage the printed circuit board for electrical connection to the plurality of relays and second end portions that plug into the apertures and terminate in free ends disposed in the space inside the shroud.

Abstract: An improved CHP system combining a VCCHP system with an SOFC system for application as a combined CHP system wherein the compressor motor of a heat pump is powered by a portion of the electricity generated by the SOFC, and wherein the thermal output of the heat pump is increased by abstraction of heat from the SOFC exhaust. This integration allows for complementary operation of each type of system, with the benefits of improved overall fuel efficiency for the improved CHP system. The heat pump is further provided with a plurality of flow-reversing valves and an additional heat exchanger, allowing the heat pump system to be reversed and thus to operate as an air conditioning system.

Abstract: A stress-wave sensor module, a stress-wave sensor, and a method for detecting a vehicle collision event utilizing the stress-wave sensor are provided. The stress-wave sensor has first and second support members and a diaphragm member coupled between the first and second support members. The stress-wave sensor further has first and second strain gauge sensors coupled to both the first support member and the diaphragm member. The first and second strain gauge sensors generate first and second signals, respectively, in response to the first and second strain gauge sensors detecting deflection of the diaphragm member due to stress waves propagating through the diaphragm member.

Abstract: A method for starting an internal combustion engine under cold conditions. The intake manifold throttle valve is held closed and spark ignition is suspended. Fuel and air are admitted into the cylinders and the pistons are cranked for a plurality of revolutions. During each engine revolution cycle, the fuel/air mixture is compressed and heated adiabatically by the energy of the engine starter motor, and the mixture is exhausted into the exhaust manifold. During valve overlap a portion of the mixture is withdrawn into the cylinder and recompressed in the next cycle. Additional fuel may be injected to replace lost fuel. After several engine cycles, the fuel/air mixture becomes heated to a temperature above the flashpoint of the mixture. Sparking is re-established to fire the warmed mixture, and the intake throttle valve is re-enabled. The first firing can provide sufficient heat to continue spark-firing of newly-introduced mixture thereafter.

Abstract: A method for manufacturing a piezoelectric actuator, the method comprising: co-extruding alternating strips of a high permittivity material and a low permittivity material to form a green tape comprising said alternating strips of said high permittivity material and said low permittivity material; cutting said green tape to form a plurality of sheets, each sheet comprising a high permittivity region and at least two low permittivity regions adjacent to the high permittivity region; applying at least one conductive region to each one of two or more of the sheets to overly the high permittivity region and to leave exposed at least one low permittivity region; and stacking a plurality of sheets to form an actuator stack comprising adjacent sheets, wherein the or each conductive region on each sheet is offset with respect to a conductive region on a different sheet within the actuator stack.

Abstract: An injection nozzle for an internal combustion engine has a valve member (10) with a seating line (112) defining a seat diameter, the seating line (112) being engageable with a seating surface (14) to control fuel injection by the nozzle, in use. The seating line is defined by an annular ridge (40, 44, 46), integrally formed with the valve needle (10), so as to reduce variations in the seat diameter which would otherwise arise at manufacture due to contact between the valve needle (10) and the seating surface (14) in regions other than at the seating line. The invention provides an advantage in manufacture as repeatability and consistency of the geometry, and in particular the effective seat diameter, of nozzle products is improved.

Abstract: A strap with rotatably mounted clip fabricated in a single molding operation. The strap includes a strap retention member and a plurality of teeth. The rotatable clip includes a clip member, a pedestal and a head. The pedestal is retained in a pedestal opening formed through the strap. In fabrication, a top mold insert is slid into a top of first and second mold halves and a bottom mold insert is slid into a bottom of the first and second mold halves. Plastic is then injected into the first and second mold halves to independently and separately form the strap and the clip in a single molding process, wherein the inserts provide a space between the pedestal opening and the pedestal to allow the clip to rotate relative to the strap.

Abstract: A method of operating a fuel injector having a piezoelectric actuator that is operable by applying an electrical drive pulse thereto to activate and deactivate the injector. The method includes monitoring an electrical characteristic of the actuator during a predetermined time period, determining a time-domain data sample corresponding to the monitored electrical characteristic during the predetermined time period, determining a frequency spectrum signature corresponding to the time-domain data sample, and comparing the frequency spectrum signature of the monitored electrical characteristic to a predetermined frequency spectrum signature indicative of an injector event.

Abstract: An SOFC fuel cell stack system in accordance with the invention including a recycle flow leg for recycling a portion of the anode tail gas into the inlet of an associated hydrocarbon reformer supplying reformate to the stack. The recycle leg includes a controllable pump for varying the flow rate of tail gas. Preferably, a heat exchanger is provided in the leg ahead of the pump for cooling the tail gas via heat exchange with incoming cathode air. A low-wattage electrical reheater is also preferably included between the heat exchanger and the pump to maintain the temperature of tail gas entering the pump, during conditions of low tail gas flow, at a drybulb temperature above the dewpoint of the tail gas.

Abstract: A method for regeneration of a CDPF disposed in the exhaust stream of a diesel engine. The method includes a second phase operation following a first phase substantially as disclosed in the prior art. As the first phase ends, as indicated by a temperature sensor at the exit end of the CDPF, the temperature and oxygen content of the exhaust gas are increased at the entrance to the CDPF in an ensuing second stage. These increases cause oxidation of the soot remaining near the entrance and the sides of the CDPF, resulting in a cleaner and higher-capacity CDPF than is produced by a single-phase regeneration in the prior art. The sequential stages are implemented via an algorithm programmed into an Engine Control Module (ECM). A CDPF regenerated in accordance with the invention can have approximately 95% of its filtration capacity restored.

Abstract: An electrical splice assembly includes a conductive bus plate having a plurality of male blades, an insulative housing having a forward portion retaining the bus plate and a rearward portion defining a terminal receiving tray, a plurality of female terminals disposed in the terminal receiving tray and attached to the male blades, and a cover integrally hingedly attached to the housing. The cover includes a lock bar that projects into the terminal receiving tray to retain the terminals in connection with the bus plate when the cover is in a closed position overlying the tray. The housing further includes an intermediate portion defining a plurality of spaced longitudinally extending cavities in communication with a space defined by the tray. At least a portion of each blade and a portion of each terminal extend into respective cavities.

Abstract: A dosing device is provided that is suitable for administering a reagent into an exhaust chamber of an internal combustion engine. The device comprises a nozzle body and an insulating jacket wherein the jacket is mounted to the nozzle body at one or more mounting points, and wherein the dosing device is adapted to engage with a port located in the wall of an exhaust chamber. The insulating jacket defines a compartment, which can comprise an insulating material or can be substantially evacuated. The dosing device of the invention is advantageously insulated from the elevated temperatures in the surrounding environment, thereby allowing for the reagent to be maintained at an optimal working temperature range.

Abstract: Systems and methods for determining an NH3 concentration in exhaust gases from an engine are provided. In one exemplary embodiment, a method includes generating a first signal from an NH3 sensor fluidly communicating with the exhaust gases. The method further includes generating a second signal from an air humidity sensor disposed proximate to an air intake manifold of the engine indicating a humidity level. The method further includes determining an air/fuel ratio associated with the engine. The method further includes determining an NH3 deviation value in a calibration table based on the second signal and the air/fuel ratio, utilizing a controller. The method further includes determining an NH3 concentration value based on the first signal and the NH3 deviation value, utilizing the controller. The NH3 concentration value is indicative of the NH3 concentration in the exhaust gases. The method further includes storing the NH3 concentration value in a memory device, utilizing the controller.