Abstract: Apparatus and associated methods are provided which facilitate underbalanced drilling and completion of wells. In a described embodiment of a well control valve, the valve is opened and closed when a drill string is displaced therethrough. A shifting device is carried on a drill bit and deposited in the valve when the drill string enters and opens the valve. The valve is closed and the shifting device is retrieved from the valve when the drill string is tripped out of the well. A packer hydraulic setting tool usable in conjunction with the well control valve in underbalanced completions is also provided.

Abstract: Apparatus and methods are provided for completing a wellbore junction. In one embodiment described herein, a lateral wellbore junction is sealed utilizing an apparatus assembled within the well. The apparatus may include multiple housings which are engaged with each other to form a sealed assembly with flow passages extending into the lateral wellbore, and upper and lower portions of a parent wellbore. Associated sealing devices and flexible couplings are also provided.

Abstract: A downhole pulling tool (100) for retrieving downhole devices (102, 104) from a wellbore is disclosed. The downhole pulling tool (100) includes a mandrel (106) and a sleeve (108) that is slidably disposed about the mandrel (106). The sleeve (108) is moveable in a first direction from a first position to a second position relative to the mandrel (106) and is moveable in a second direction from the second position to a third position relative to the mandrel (106). An engagement member (114) radially extends between the mandrel (106) and the sleeve (108) and is operated from a retracted position to an engagement position when the sleeve (108) is moved to the second position relative to the mandrel (106) after equalization.

Abstract: An electromagnetic downlink and pickup apparatus for transmitting and receiving electromagnetic signals is disclosed. The electromagnetic downlink and pickup apparatus includes a subsea conductor (47) disposed beneath the sea floor (16) and a surface installation (58) for generating and interpreting signals. The subsea conductor (47) and the surface installation (58) are electrically connecting by first and second conduits (30, 51) that form a pair terminals on the subsea conductor (47) between which a voltage potential may be established, thereby providing a path for current flow therebetween.

Abstract: Methods and apparatus provide desired levels of continuous fluid pressure in a portion of a wellbore during completion operations. In a described embodiment, a method permits continuous fluid communication between a tubular string extending to the earth's surface and a portion of a wellbore below a packer during testing of the packer. This fluid communication enables a desired fluid pressure to be continually applied to a filter cake lining the portion of the wellbore, to aid in preventing compromise of the filter cake and possible collapse of the wellbore portion. A packer test device included in the apparatus permits such fluid communication during testing of the packer.

Abstract: Apparatus and associated methods are provided which facilitate underbalance drilling and completion of wells. In a described embodiment of a well control valve, the valve is opened and closed when a drill string is displaced therethrough. A shifting device is carried on a drill bit and deposited in the valve when the drill string enters and opens the valve. The valve is closed and the shifting device is retrieved from the valve when the drill string is tripped out of the well. A packer hydraulic setting tool usable in conjunction with the well control valve in underbalanced completions is also provided.

Abstract: A milling guide assembly includes features permitting a milling guide to be accurately positioned within a subterranean well. In a described embodiment, a milling guide has a logging tool attached thereto and a wireline extending through the milling guide. When the milling guide has been positioned and anchored within the well, the wireline is detached from a weak point disposed between the milling guide and the logging tool. The wireline is then withdrawn from the milling guide.

Abstract: A tortuous path sand control screen (40) for reducing the velocity of particles (66) traveling therethrough is disclosed. The tortuous path sand control screen (40) comprises a base pipe (42) and a screen wire (48) wrapped therearound having turns (50, 52, 54) which extend along at least a portion of the length of the base pipe (42) forming gaps between adjacent turns (50, 52). The screen wire has a profile (62, 64) that reduces the velocity of the particles (66) traveling through the gaps, thereby minimizing erosion of the tortuous path sand control screen (40).

Abstract: A trepanning tool for making holes having a plurality of tool insert holders with pockets wherein replaceable carbide tool inserts are secured by retaining screws, the inserts being positioned so that alternate tool inserts cut overlapping inner and outer portions of a leading surface. Spiral chip relief grooves are provided on the exterior of the trepanning tool to receive cuttings made by each tool insert and remove cuttings from the hole. A tool insert which is positioned to cut the inner portion of the leading surface may be angled to direct cuttings outwardly, toward an adjacent chip relief groove. The flanks of the tool insert holders are cut back to allow access to the retaining screw in the adjacent tool insert holder for tool insert replacement.

Abstract: A linear indexing apparatus and associated methods of using same provide convenient operation of tools in a subterranean wellbore. In a preferred embodiment, a linear indexing apparatus has an outer tubular housing and a tubular mandrel axially slidably disposed within the housing. Two sets of slips are utilized to incrementally displace the mandrel relative to the housing. A piston associated with one of the sets of slips permits the mandrel to be incrementally indexed in response to a series of repeated applications of a predetermined differential pressure.

Abstract: In a subterranean well a one-trip production zone perforation and proppant fracturing operation is carried out using a workstring-supported perforation gun lowered into a casing nipple located in the production zone. Firing of the gun creates spaced apart aligned sets of perforations extending outwardly through a side wall portion of the workstring, the nipple, the surrounding cement, and into the production zone, after which the gun falls into and is retained in an underlying gun catcher portion of the workstring. While an axial tension or compression force is imposed on the workstring above the aligned perforations to maintain their alignment, a proppant slurry is pumped down the workstring, out its sidewall perforations, and outwardly through the aligned perforation sets formed in the nipple, cement and production zone.

Abstract: Apparatus for maintaining the condition of cutting fluids in a machine tool sump and for the removal of tramp oil from the cutting fluid has a pump to draw cutting fluid from the machine tool sump and transfer the fluid to an auxiliary tank where the fluid outlet is directed to drive a turbine wheel for rotation of a shaft and simultaneously aerate the cutting fluid. Drums on the shaft are partially submerged so as to be wetted by the tramp oil content. Wiper blades bear against the drum surfaces to strip the tramp oil from the drums as they rotate. A collecting trough is positioned below the wiper contact line to receive the tramp oil as it is stripped from the drum and drain it off to a waste container. In this manner, the cutting fluid is in constant circulation, even when the machine tool is idle.

Abstract: A circulating valve and associated methods of servicing a well provide reliable operation, economical manufacture, and convenient maintenance in the circulating valve which is responsive to flow of fluid therethrough, and increased versatility in well servicing operations utilizing the valve. In a preferred embodiment, a circulating valve includes an upper case having a reverse circulating port formed radially therethrough, a circulating case having a circulating port formed radially therethrough, a lower adapter, a mandrel having a flow port formed radially therethrough, a biasing member, a ratchet, an inner sleeve, and a one-way flow restrictor carried on the mandrel. In an open configuration, fluid communication is permitted between the flow and circulating ports, and between the reverse circulating port and the flow restrictor. In a closed configuration, fluid communication is not permitted radially through the valve.

Abstract: A remote-controlled tubing sleeve window for access to a lateral wellbore of a multilateral well. The tubing sleeve window has a tubular body portion that defines a side port that is sufficiently-sized to allow a well tool to pass. A sleeve is received in the tubing body portion such that it can reciprocate within the body portion. The sleeve is responsive to a remote command such that a side window defined in the sleeve can be substantially-aligned with the side port in an open relation such that a well tool can pass through said substantially-aligned side window and side port. A position sensor is also provided to sense a displacement of the sleeve with respect to the body portion.

Abstract: Apparatus for maintaining the condition of cutting fluids in a machine tool sump and for the removal of tramp oil from the cutting fluid has a pump to draw cutting fluid from the machine tool sump and transfer the fluid to an auxiliary tank where the fluid outlet is directed to drive a turbine wheel for rotation of a shaft and simultaneously aerate the cutting fluid. Drums on the shaft are partially submerged so as to be wetted by the tramp oil content. Wiper blades bear against the drum surfaces to strip the tramp oil from the drums as they rotate. A collecting trough is positioned below the wiper contact line to receive the tramp oil as it is stripped from the drum and drain it off to a waste container. In this manner, the cutting fluid is in constant circulation, even when the machine tool is idle.

Abstract: A sand control screen assembly (10) having a sacrificial anode (26) is disclosed. The sand control screen assembly (10) comprises a plurality of ribs (16) spaced around a base pipe (12) and a screen wire (18) wrapped around the plurality of ribs (16) forming adjacent turns (20, 22) having gaps therebetween that allow the flow of fluids therethrough while preventing the flow of particulate therethrough. The plurality of ribs (16) includes at least one rib (26) that comprises a first metal. The screen wire (18) comprises a second metal that is cathodic to the first metal such that the at least one rib (26) that comprises the first metal acts as a sacrificial anode to reduce the environmental cracking of the screen wire (18).

Abstract: A disclosed method and associated apparatus provide convenient and accurate control of rates of fluid flow within a subterranean well. In one described embodiment, an apparatus has multiple tubing strings installed within multiple wellbores intersecting formations or intervals into, or from which, fluid is to be flowed. A remotely controllable flow regulating device is provided for each of the formations or intervals to regulate the rate of fluid flow through its associated tubing string. In another described embodiment, a single tubing string is utilized with multiple remotely controllable flow regulating devices interconnected therein.

Abstract: A plug apparatus is provided which includes a dispersible plug member and a fluid barrier. In one embodiment described herein, a fluid barrier is utilized to prevent contamination of fluid contained in a plug apparatus. The fluid is thus available for use in dispersing a plug member of the plug apparatus, regardless of the types of other fluids present in a well in which the apparatus is installed. Various configurations of fluid barriers are also provided.

Abstract: A non-flashing fluid sampler for use in obtaining a well fluid sample. The sampler comprises a body defining a first chamber, a second chamber, a third chamber and a sampling port therein. The sampling port is in communication with the first chamber and with an outside zone outside the body. The second and third chambers are initially isolated from one another by a control valve. Upon activating the control valve, fluid may flow from the second chamber to the third chamber through a flow restriction. An extendable floating piston is disposed between the first and second chambers, and the floating piston defines a variable volume therein. An initial amount of well fluid flows into the variable volume, thus trapping dirty fluid, and subsequently, a well fluid sample is flowed into the first chamber. An isolation valve is provided for allowing hydrostatic pressure into the sampler after the fluid sample has been taken.

Abstract: Apparatus and methods are provided for completing a wellbore junction. In one embodiment described herein, a lateral wellbore junction is sealed utilizing an apparatus assembled within the well. The apparatus may include multiple housings which are engaged with each other to form a sealed assembly with flow passages extending into the lateral wellbore, and upper and lower portions of a parent wellbore. Associated sealing devices and flexible couplings are also provided.