Patents Assigned to 24M Technologies, Inc.
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Patent number: 11984564Abstract: Embodiments described herein relate to electrochemical cells with dendrite prevention mechanisms. In some aspects, an electrochemical cell can include an anode disposed on an anode current collector, a cathode disposed on a cathode current collector, the cathode having a first thickness at a proximal end of the cathode and a second thickness at a distal end of the cathode, the second thickness greater than the first thickness, a first separator disposed on the anode, a second separator disposed on the cathode, an interlayer disposed between the first separator and the second separator, the interlayer including electroactive material and having a proximal end and a distal end, and a power source electrically connected to the proximal end of the cathode and the proximal end of the interlayer, the power source configured to maintain a voltage difference between the cathode and the interlayer below a threshold value.Type: GrantFiled: December 18, 2023Date of Patent: May 14, 2024Assignee: 24M Technologies, Inc.Inventors: Junzheng Chen, Naoki Ota, Chad Alan Hartzog, Xiaoming Liu, Michelle Robyn Brouwer, Anthony D'Angelo, Daniel Salazar, Timothy Allen Hans, Junhua Song
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Patent number: 11961975Abstract: The present disclosure is generally related to separators for use in lithium metal batteries, and associated systems and products. Certain embodiments are related to separators that form or are repaired when an electrode is held at a voltage. In some embodiments, an electrochemical cell may comprise an electrolyte that comprises a precursor for the separator.Type: GrantFiled: October 4, 2021Date of Patent: April 16, 2024Assignees: Massachusetts Institute of Technology, Carnegie Mellon University, 24M Technologies, Inc.Inventors: Yet-Ming Chiang, Venkatasubramanian Viswanathan, Linsen Li, Vikram Pande, Dilip Krishnamurthy, Zeeshan Ahmad, William Henry Woodford
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Patent number: 11961990Abstract: Embodiments described in this application relate generally to a system, an apparatus and/or methods for manufacturing electrodes by infusion electrolyte into compacted electrode materials. In some embodiments, a working electrode materials can be produced using an infusion mixing and manufacturing process. In some embodiments, a single-sided finished electrode can be produced directly from a dry powder mixture using an infusion mixing and manufacturing process. In some embodiments, a double-sided finished electrode can be produced directly from a dry powder mixture using an infusion mixing and manufacturing process. The electrodes produced by an infusion mixing and manufacturing process generally perform better than those produced by non-infusion processes.Type: GrantFiled: April 12, 2021Date of Patent: April 16, 2024Assignees: 24M Technologies, Inc., Kyocera CorporationInventors: Naoki Ota, Takaaki Fukushima, Yutaka Wakai, Motoi Tamaki, Sean Simon, Nicholas Varamo, Duy Le, Taison Tan, Hiromitsu Mishima
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Patent number: 11942654Abstract: Embodiments described herein relate generally to electrochemical cells having dual electrolytes, systems of such electrochemical cells, and methods for manufacturing the same. In some embodiments, electrochemical cells can include a cathode disposed on a cathode current collector, an anode disposed on an anode current collector, and a separator disposed therebetween. In some embodiments, the separator can include materials that fluidically and/or chemically isolate the anode from the cathode. In some embodiments, the cathode and/or anode can include a slurry of an active material and a conductive material in a liquid electrolyte. In some embodiments, the anode can be fluidically coupled to an anode degassing port. In some embodiments, the cathode can be fluidically coupled to a cathode degassing port.Type: GrantFiled: March 10, 2023Date of Patent: March 26, 2024Assignee: 24M Technologies, Inc.Inventors: Ricardo Bazzarella, Junzheng Chen
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Publication number: 20240088355Abstract: Embodiments described herein relate generally to devices, systems and methods of producing high energy density electrodes including a first electrode material disposed on a current collector and having a first porosity, and a second electrode material disposed on the first electrode material and having a second porosity less than the first porosity. In some embodiments, the second electrode material includes a mixture of an active material and a conductive material in a liquid electrolyte. In some embodiments, the first electrode materials can have a different composition than the second electrode material. In some embodiments, the first electrode material can include a high-capacity material such as tin, silicon antimony, aluminum, or titanium oxide. In some embodiments, a lithium-containing material can be disposed between the first electrode material and the second electrode material.Type: ApplicationFiled: August 14, 2023Publication date: March 14, 2024Applicant: 24M Technologies, Inc.Inventors: Naoki OTA, Junzheng CHEN, Ricardo BAZZARELLA
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Publication number: 20240063417Abstract: Embodiments described herein relate generally to electrochemical cells having high rate capability, and more particularly to devices, systems and methods of producing high capacity and high rate capability batteries having relatively thick semi-solid electrodes. In some embodiments, an electrochemical cell includes an anode and a semi-solid cathode. The semi-solid cathode includes a suspension of an active material of about 35% to about 75% by volume of an active material and about 0.5% to about 8% by volume of a conductive material in a non-aqueous liquid electrolyte. An ion-permeable membrane is disposed between the anode and the semi-solid cathode. The semi-solid cathode has a thickness of about 250 ?m to about 2,000 ?m, and the electrochemical cell has an area specific capacity of at least about 7 mAh/cm2 at a C-rate of C/4. In some embodiments, the semi-solid cathode slurry has a mixing index of at least about 0.9.Type: ApplicationFiled: September 29, 2023Publication date: February 22, 2024Applicant: 24M Technologies, Inc.Inventors: Yet-Ming CHIANG, Mihai DUDUTA, Richard K. HOLMAN, Pimpa LIMTHONGKUL, Taison TAN
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Patent number: 11888144Abstract: A method of manufacturing an electrochemical cell includes transferring an anode semi-solid suspension to an anode compartment defined at least in part by an anode current collector and an separator spaced apart from the anode collector. The method also includes transferring a cathode semi-solid suspension to a cathode compartment defined at least in part by a cathode current collector and the separator spaced apart from the cathode collector. The transferring of the anode semi-solid suspension to the anode compartment and the cathode semi-solid to the cathode compartment is such that a difference between a minimum distance and a maximum distance between the anode current collector and the separator is maintained within a predetermined tolerance. The method includes sealing the anode compartment and the cathode compartment.Type: GrantFiled: March 1, 2022Date of Patent: January 30, 2024Assignee: 24M Technologies, Inc.Inventors: Alexander H. Slocum, Tristan Doherty, Ricardo Bazzarella, James C. Cross, III, Pimpa Limthongkul, Mihai Duduta, Jeffry Disko, Allen Yang, Throop Wilder, William Craig Carter, Yet-Ming Chiang
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Patent number: 11876194Abstract: Embodiments described herein relate generally to methods for the remediation of electrochemical cell electrodes. In some embodiments, a method includes obtaining an electrode material. At least a portion of the electrode material is rinsed to remove a residue therefrom. The electrode material is separated into constituents for reuse.Type: GrantFiled: July 9, 2021Date of Patent: January 16, 2024Assignee: 24M Technologies, Inc.Inventors: Yet-Ming Chiang, William Henry Woodford, Hiuling Zoe Yu
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Patent number: 11855250Abstract: Systems and methods for charging and discharging a plurality of batteries are described herein. In some embodiments, a system includes a battery module, an energy storage system electrically coupled to the battery module, a power source, and a controller. The energy storage system is operable in a first operating state in which energy is transferred from the energy storage system to the battery module to charge the battery module, and a second operating state in which energy is transferred from the battery module to the energy storage system to discharge the battery module. The power source electrically coupled to the energy storage system and is configured to transfer energy from the power source to the energy storage system based on an amount of stored energy in the energy storage system. The controller is operably coupled to the battery module and is configured to monitor and control a charging state of the battery module.Type: GrantFiled: January 3, 2023Date of Patent: December 26, 2023Assignee: 24M Technologies, Inc.Inventors: Tony L. Taylor, Naoki Ota, Taison Tan
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Publication number: 20230395771Abstract: Embodiments described herein relate generally to electrochemical cells having semi-solid electrodes that are coated on only one side of a current collector. In some embodiments, an electrochemical cell includes a semi-solid positive electrode coated on only one side of a positive current collector and a semi-solid negative electrode coated on only one side of a negative current collector. A separator is disposed between the semi-solid positive electrode and the semi-solid negative electrode. At least one of the semi-solid positive electrode and the semi-solid negative electrode can have a thickness of at least about 250 ?m.Type: ApplicationFiled: February 9, 2023Publication date: December 7, 2023Applicant: 24M Technologies, Inc.Inventors: Raymond ZAGARS, Jeffrey CURHAN, Tristan DOHERTY, Alexander H. SLOCUM
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Patent number: 11831026Abstract: Apparatus, systems, and methods described herein relate to the manufacture and use of single pouch battery cells. In some embodiments, an electrochemical cell includes a first current collector coupled to a first portion of a pouch, the first current collector having a first electrode material disposed thereon, a second current collector coupled to a second portion of the pouch, the second current collector having a second electrode material disposed thereon, and a separator disposed between the first electrode material and the second electrode material. The first portion of the pouch is coupled to the second portion of the pouch to enclose the electrochemical cell.Type: GrantFiled: April 28, 2021Date of Patent: November 28, 2023Assignees: 24M Technologies, Inc., Kyocera CorporationInventors: Naoki Ota, Takaaki Fukushima, Ricardo Bazzarella, Taison Tan
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Publication number: 20230378512Abstract: Electrochemical cells and methods of making electrochemical cells are described herein. In some embodiments, an apparatus includes a multi-layer sheet for encasing an electrode material for an electrochemical cell. The multi-layer sheet including an outer layer, an intermediate layer that includes a conductive substrate, and an inner layer disposed on a portion of the conductive substrate. The intermediate layer is disposed between the outer layer and the inner layer. The inner layer defines an opening through which a conductive region of the intermediate layer is exposed such that the electrode material can be electrically connected to the conductive region. Thus, the intermediate layer can serve as a current collector for the electrochemical cell.Type: ApplicationFiled: March 28, 2023Publication date: November 23, 2023Applicant: 24M Technologies, Inc.Inventors: Ricardo BAZZARELLA, Alexander H. SLOCUM, Tristan DOHERTY, James C. CROSS, III
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Patent number: 11811119Abstract: Embodiments described herein relate generally to electrochemical cells having high rate capability, and more particularly to devices, systems and methods of producing high capacity and high rate capability batteries having relatively thick semi-solid electrodes. In some embodiments, an electrochemical cells includes an anode and a semi-solid cathode. The semi-solid cathode includes a suspension of an active material of about 35% to about 75% by volume of an active material and about 0.5% to about 8% by volume of a conductive material in a non-aqueous liquid electrolyte. An ion-permeable membrane is disposed between the anode and the semi-solid cathode. The semi-solid cathode has a thickness of about 250 ?m to about 2,000 ?m, and the electrochemical cell has an area specific capacity of at least about 7 mAh/cm2 at a C-rate of C/4. In some embodiments, the semi-solid cathode slurry has a mixing index of at least about 0.9.Type: GrantFiled: April 26, 2021Date of Patent: November 7, 2023Assignee: 24M Technologies, Inc.Inventors: Yet-Ming Chiang, Mihai Duduta, Richard K. Holman, Pimpa Limthongkul, Taison Tan
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Patent number: 11804595Abstract: Embodiments described herein relate generally to electrochemical cells having pre-lithiated semi-solid electrodes, and particularly to semi-solid electrodes that are pre-lithiated during the mixing of the semi-solid electrode slurry such that a solid-electrolyte interface (SEI) layer is formed in the semi-solid electrode before the electrochemical cell formation. In some embodiments, a semi-solid electrode includes about 20% to about 90% by volume of an active material, about 0% to about 25% by volume of a conductive material, about 10% to about 70% by volume of a liquid electrolyte, and lithium (as lithium metal, a lithium-containing material, and/or a lithium metal equivalent) in an amount sufficient to substantially pre-lithiate the active material. The lithium metal is configured to form a solid-electrolyte interface (SEI) layer on a surface of the active material before an initial charging cycle of an electrochemical cell that includes the semi-solid electrode.Type: GrantFiled: October 16, 2019Date of Patent: October 31, 2023Assignees: 24M Technologies, Inc., Kyocera CorporationInventors: Naoki Ota, Mihai Duduta, Takaaki Fukushima, Hiuling Zoe Yu, Taison Tan, Hiromitsu Mishima
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Publication number: 20230327077Abstract: Embodiments described herein relate generally to systems and methods for continuously and/or semi-continuously manufacturing semi-solid electrodes and batteries incorporating semi-solid electrodes. In some embodiments, the process of manufacturing a semi-solid electrode includes continuously dispensing a semi-solid electrode slurry onto a current collector, separating the semi-solid electrode slurry into discrete portions, and cutting the current collector to form a finished electrode.Type: ApplicationFiled: April 4, 2023Publication date: October 12, 2023Applicant: 24M Technologies, Inc.Inventors: Raymond ZAGARS, Naoki OTA, Matthew R. TYLER, Richard K. HOLMAN, Ricardo BAZZARELLA, Mark DUDZIAK
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Publication number: 20230327178Abstract: Systems and methods for charging and discharging a plurality of batteries are described herein. In some embodiments, a system includes a battery module, an energy storage system electrically coupled to the battery module, a power source, and a controller. The energy storage system is operable in a first operating state in which energy is transferred from the energy storage system to the battery module to charge the battery module, and a second operating state in which energy is transferred from the battery module to the energy storage system to discharge the battery module. The power source electrically coupled to the energy storage system and is configured to transfer energy from the power source to the energy storage system based on an amount of stored energy in the energy storage system. The controller is operably coupled to the battery module and is configured to monitor and control a charging state of the battery module.Type: ApplicationFiled: January 3, 2023Publication date: October 12, 2023Applicant: 24M Technologies, Inc.Inventors: Tony L. TAYLOR, Naoki OTA, Taison TAN
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Publication number: 20230307803Abstract: Apparatus, systems, and methods described herein relate to safety devices for electrochemical cells comprising an electrode tab electrically coupled to an electrode, the electrode including an electrode material disposed on a current collector. In some embodiments, a fuse can be operably coupled to or formed in the electrode tab. In some embodiments, the fuse can be formed by removing a portion of the electrode tab. In some embodiments, the fuse can include a thin strip of electrically resistive material configured to electrically couple multiple electrodes. In some embodiments, the current collector can include a metal-coated deformable mesh material such that the current collector is self-fusing. In some embodiments, the fuse can be configured to deform, break, melt, or otherwise discontinue electrical communication between the electrode and other components of the electrochemical cell in response to a high current condition, a high voltage condition, or a high temperature condition.Type: ApplicationFiled: January 30, 2023Publication date: September 28, 2023Applicant: 24M Technologies, Inc.Inventors: Ricardo BAZZARELLA, Naoki OTA
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Patent number: 11764353Abstract: Embodiments described herein relate generally to devices, systems and methods of producing high energy density electrodes including a first electrode material disposed on a current collector and having a first porosity, and a second electrode material disposed on the first electrode material and having a second porosity less than the first porosity. In some embodiments, the second electrode material includes a mixture of an active material and a conductive material in a liquid electrolyte. In some embodiments, the first electrode materials can have a different composition than the second electrode material. In some embodiments, the first electrode material can include a high-capacity material such as tin, silicon antimony, aluminum, or titanium oxide. In some embodiments, a lithium-containing material can be disposed between the first electrode material and the second electrode material.Type: GrantFiled: May 24, 2019Date of Patent: September 19, 2023Assignee: 24M Technologies, Inc.Inventors: Naoki Ota, Junzheng Chen, Ricardo Bazzarella
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Publication number: 20230291063Abstract: Embodiments described herein relate generally to systems and methods for improving safety features in electrochemical cells. In particular, the systems and methods as described herein can solve safety issues concerning gas generation in electrochemical cells.Type: ApplicationFiled: December 8, 2022Publication date: September 14, 2023Applicants: 24M Technologies, Inc., Kyocera CorporationInventors: Richard HOLMAN, Ricardo BAZZARELLA, Takaaki FUKUSHIMA, Matt TYLER, Naoki OTA
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Patent number: 11757129Abstract: Embodiments described herein relate generally to electrochemical cells having semi-solid electrodes that include a gel polymer additive such that the electrodes demonstrate longer cycle life while significantly retaining the electronic performance of the electrodes and the electrochemical cells formed therefrom. In some embodiments, a semi-solid electrode can include about 20% to about 75% by volume of an active material, about 0.5% to about 25% by volume of a conductive material, and about 20% to about 70% by volume of an electrolyte. The electrolyte further includes about 0.01% to about 1.5% by weight of a polymer additive. In some embodiments, the electrolyte can include about 0.1% to about 0.7% of the polymer additive.Type: GrantFiled: February 11, 2021Date of Patent: September 12, 2023Assignee: 24M Technologies, Inc.Inventors: Taison Tan, Naoki Ota, Jeffry Disko