Patents Assigned to A. E. Staley Manufacturing
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Patent number: 7411090Abstract: The invention provides a process for the recovery of citric acid from an aqueous solution feed stream originating in fermentation of carbohydrates and utilizing an amine solvent extraction step for separation of impurities comprising: subjecting said aqueous solution feed stream A to a treatment for partial recovery of citric acid, wherein said treatment is other than amine solvent extraction, to form a first portion of purified citric acid B and a secondary feed stream F; subjecting at least a portion G of said secondary feed stream F to a treatment consisting of amine solvent extraction to form a second portion of purified citric acid solution and to reject substantial of impurities initially present in said portion of said secondary feed stream; subjecting said second portion of purified citric acid solution to crystallization; and recycling mother liquor from said crystallization.Type: GrantFiled: March 3, 2004Date of Patent: August 12, 2008Assignee: A.E. Staley Manufacturing CompanyInventors: Avraham Baniel, Asher Vitner, David Gonen, David Heidel
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Publication number: 20080161601Abstract: The invention provides a process for the recovery of citric acid from an aqueous solution feed stream originating in germination of carbohydrates and utilizing an amine solvent extraction step for separation of impurities comprising: subjecting said aqueous solution feed stream A to a treatment for partial recovery of citric acid, wherein said treatment is other than amine solvent extraction, to form a first portion of purified citric acid B and a secondary feed stream F; subjecting at least a portion G of said secondary feed stream F to a treatment consisting of amine solvent extraction to form a second portion of purified citric acid solution and to reject substantial of impurities initially present in said portion of said secondary feed stream; subjecting said second portion of purified citric acid solution to crystallization; and recycling mother liquor from said crystallization.Type: ApplicationFiled: March 17, 2008Publication date: July 3, 2008Applicant: A.E. STALEY MANUFACTURING COMPANYInventors: Avraham BANIEL, Asher Vitner, David Gonen, David Heidel
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Patent number: 7199080Abstract: A method of producing activated carbon comprising the steps of a) pyrolysing corn derivatives to generate char and b) activating the char to produce activated corn carbon.Type: GrantFiled: June 17, 2003Date of Patent: April 3, 2007Assignees: Ensyn Renewables, Inc., A E Staley Manufacturing CompanyInventors: Barry Freel, Gin Liaw, Cameron Ferguson
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Publication number: 20060247468Abstract: The invention provides a process for the recovery of citric acid from an aqueous solution feed stream originating in fermentation of carbohydrates and utilizing an amine solvent extraction step for separation of impurities comprising: subjecting said aqueous solution feed stream A to a treatment for partial recovery of citric acid, wherein said treatment is other than amine solvent extraction, to form a first portion of purified citric acid B and a secondary feed stream F; subjecting at least a portion G of said secondary feed stream F to a treatment consisting of amine solvent extraction to form a second portion of purified citric acid solution and to reject substantial of impurities initially present in said portion of said secondary feed stream; subjecting said second portion of purified citric acid solution to crystallization; and recycling mother liquor from said crystallization.Type: ApplicationFiled: March 3, 2004Publication date: November 2, 2006Applicant: A.E. Staley Manufacturing CompanyInventors: Avraham Baniel, Asher Vitner, David Gonen, David Heidel
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Patent number: 6942803Abstract: A process is disclosed for purifying an aqueous feed stream comprising a product organic acid, such as lactic acid, and a strong contaminant, such as pyruvic acid or oxalic acid. The molar concentration of the product organic acid in the feed stream typically is at least 20 times greater than the molar concentration of the strong contaminant. The aqueous feed stream is contacted with a first immiscible basic extractant that has at least a 3-fold greater affinity for the strong contaminant than for the product organic acid. The majority of the strong contaminant and some product organic acid become complexed with the first immiscible basic extractant. The complexed first immiscible basic extractant is separated from the aqueous stream, thereby producing a first effluent stream that comprises product organic acid and that has a greater ratio of molar product organic acid to molar strong contaminant than the aqueous feed stream did.Type: GrantFiled: November 15, 2002Date of Patent: September 13, 2005Assignee: A.E. Staley Manufacturing Co.Inventors: Michael Charles Milner Cockrem, Istvan Kovacs, Idris Mohamednur, David Heidel, Avraham M. Baniel
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Patent number: 6926810Abstract: Disclosed herein are methods for the recovery of an organic acid, such as a heat stable lactic acid, from a feed stream which contains at least one of an organic acid amide, an organic acid ammonium salt, or an alkylamine-organic acid complex. The feed stream is mixed with at least one azeotroping agent. The azeotroping agent is a hydrocarbon capable of forming at least one azeotrope with the organic acid that is produced by the thermal decomposition of the amide, ammonium salt, or complex in the feed stream. Preferably the azeotrope is a heteroazeotrope. The mixture of the feed stream and the azeotroping agent is heated to produce a vapor stream. The azeotrope is a component of the vapor stream. The vapor stream can be condensed to a liquid stream, and the organic acid is recovered in the liquid stream that is produced. When the azeotrope is a heteroazeotrope, the vapor stream can be condensed into a liquid stream, which can be separated into a first phase and a second phase.Type: GrantFiled: March 15, 2001Date of Patent: August 9, 2005Assignee: A. E. Staley Manufacturing Co.Inventors: Michael Charles Milner Cockrem, Istvan Kovacs
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Patent number: 6881838Abstract: Processes are disclosed for the purification and recovery of polysaccharide gums from an aqueous solution, particularly xanthan gum from a fermentation broth. An aqueous solution of at least one polysaccharide gum is mixed with a non-solvent stream comprising water and a subprecipitant level of a non-solvent of the polysaccharide gum. The mixture is concentrated to increase the polysaccharide gum concentration, and optionally undergoes a heat treatment. Additional non-solvent is added to the concentrated mixture to precipitate the polysaccharide gum. The precipitated gum is dried after being separated from the liquid component of the mixture. The removed liquid component can be recycled to the earlier step in the process in which the polysaccharide gum solution is mixed with the non-solvent stream.Type: GrantFiled: May 21, 2002Date of Patent: April 19, 2005Assignee: A.E. Staley Manufacturing CompanyInventors: James M. Gaddy, Penelope A. Patton
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Publication number: 20040222153Abstract: Disclosed herein are processes for the recovery of 1,3-propanediol from an aqueous feed stream. The present invention involves contacting an aqueous feed stream that comprises water, 1,3-propanediol, and at least one contaminant with at least one solvent extractant to form a mixture. The mixture is separated into a first phase and a second phase. The second phase comprises a majority of the water from the aqueous feed stream. The first phase comprises solvent extractant and at least some of the 1,3-propanediol that was present in the aqueous feed stream. The weight ratio in the first phase of 1,3-propanediol to any one contaminant present is greater than the weight ratio of 1,3-propanediol to the same contaminant in the aqueous feed stream prior to the aqueous feed stream being contacted with the solvent extractant. The first phase can be removed from the separated second phase in order to recover the 1,3-propanediol.Type: ApplicationFiled: May 6, 2003Publication date: November 11, 2004Applicant: A. E. Staley Manufacturing Co.Inventors: Avraham M. Baniel, Robert P. Jansen, Asher Vitner, Anthony Baiada
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Patent number: 6797050Abstract: Herein is disclosed an admixture, for concrete, gypsum panels, and other cementitious products, derived from fermentation still bottoms. The admixture typically comprises protein, glycerol, and lactate, as well as smaller amounts of other alcohols, sugars, and other organic acids. The admixture may be present as a solution (typically comprising about 30-50 wt % solids) or as a dry mixture. The admixture allows increased flow and reduced water use in concrete and gypsum slurries used in gypsum panel production. Concrete, cement, and gypsum premixes, ready-mixes, and poured structures are disclosed.Type: GrantFiled: July 22, 2002Date of Patent: September 28, 2004Assignee: A.E. Staley Manufacturing Co.Inventors: Andrew J. Hoffman, Michael D. Harrison
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Patent number: 6664413Abstract: A process for producing an ester comprises the steps of: (a) feeding to a first vessel a feed that comprises organic acid, alcohol, and water, whereby organic acid and alcohol react to form monomeric ester and water, and whereby a first liquid effluent is produced that comprises as its components at least some ester, alcohol, and water, the components of the first liquid effluent being substantially in reaction equilibrium; and (b) feeding the first liquid effluent to a second vessel, whereby a vapor product stream and a second liquid effluent stream are produced, the vapor stream comprising ester, alcohol, and water, wherein the second vessel is maintained substantially at vapor-liquid equilibrium but not substantially at reaction equilibrium.Type: GrantFiled: November 19, 1998Date of Patent: December 16, 2003Assignee: A. E. Staley Manufacturing Co.Inventor: Michael Charles Milner Cockrem
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Patent number: 6649188Abstract: Film-forming compositions are disclosed that can comprise, on a dry solids basis, 25 to 75 percent by weight of certain starch derivatives and 25 to 75% primary external plasticizer. The starch derivatives can be chemically modified starches that range in molecular weight from 100,000 to 2,000,000. The high levels of plasticizer in the films give excellent film flexibility and integrity. The films are also resistant to penetration by water, oil and/or grease.Type: GrantFiled: February 26, 2001Date of Patent: November 18, 2003Assignee: A. E. Staley Manufacturing Co.Inventors: Gregory M. Gilleland, Judy L. Turner, Penelope A. Patton, Michael D. Harrison
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Patent number: 6648978Abstract: An improved corn wet milling process is disclosed in which a first stream comprising water, starch, and protein (e.g., gluten) is generated by separating fiber from wet milled de-germed corn particles (e.g. fiber separation step). Membrane filtration (e.g. starch-protein stream thickening) is performed on the first stream, producing a first retentate and a first aqueous permeate. The first retentate (e.g. thickened starch-protein stream) is separated into a second stream and a third stream (e.g. primary starch separation step). The second stream comprises water and a majority of the starch present in the first retentate, and the third stream comprises water and a majority of the protein (e.g., gluten) present in the first retentate. This process provides an economical means of recovering a higher percentage of the available cornstarch for inclusion in high value products.Type: GrantFiled: October 15, 2001Date of Patent: November 18, 2003Assignee: A. E. Staley Manufacturing Co.Inventors: Gin C. Liaw, Munir Cheryan, Roy O. Elmore
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Patent number: 6641734Abstract: A process is disclosed for purifying an aqueous feed stream comprising a product organic acid, such as lactic acid, and a strong contaminant, such as pyruvic acid or oxalic acid. The molar concentration of the product organic acid in the feed stream typically is at least 20 times greater than the molar concentration of the strong contaminant. The aqueous feed stream is contacted with a first immiscible basic extractant that has at least a 3-fold greater affinity for the strong contaminant than for the product organic acid. The majority of the strong contaminant and some product organic acid become complexed with the first immiscible basic extractant. The complexed first immiscible basic extractant is separated from the aqueous stream, thereby producing a first effluent stream that comprises product organic acid and that has a greater ratio of molar product organic acid to molar strong contaminant than the aqueous feed stream did.Type: GrantFiled: January 3, 2002Date of Patent: November 4, 2003Assignee: A. E. Staley Manufacturing Co.Inventors: Michael Charles Milner Cockrem, Istvan Kovacs, Idris Mohamednur, David Heidel
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Patent number: 6627768Abstract: The invention provides a process for the conversion of an extracted carboxylic acid to a non-ionized derivative thereof, comprising contacting a carboxylic acid containing aqueous solution with a water-insoluble amine solvent, to recover acid therefrom and to form an extract carrying amine-bound carboxylic acid, characterized in that said extract is contacted with a concentrated aqueous solution of said same acid of high concentration, whereby additional acid is transferred to said extract to form a loaded extract and said loaded extract is reacted to form a non-ionized derivative of said acid, by reactions known per se, whereby said acid is converted into a non-ionised derivative form and said amine solvent is liberated for recycling.Type: GrantFiled: March 26, 2002Date of Patent: September 30, 2003Assignee: A. E. Staley Manufacturing CompanyInventor: Avraham Baniel
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Publication number: 20030155298Abstract: A process is disclosed for purifying an aqueous feed stream comprising a product organic acid, such as lactic acid, and a strong contaminant, such as pyruvic acid or oxalic acid. The molar concentration of the product organic acid in the feed stream typically is at least 20 times greater than the molar concentration of the strong contaminant. The aqueous feed stream is contacted with a first immiscible basic extractant that has at least a 3-fold greater affinity for the strong contaminant than for the product organic acid. The majority of the strong contaminant and some product organic acid become complexed with the first immiscible basic extractant. The complexed first immiscible basic extractant is separated from the aqueous stream, thereby producing a first effluent stream that comprises product organic acid and that has a greater ratio of molar product organic acid to molar strong contaminant than the aqueous feed stream did.Type: ApplicationFiled: January 3, 2002Publication date: August 21, 2003Applicant: A.E. Staley Manufacturing Co.Inventors: Michael Charles Milner Cockrem, Istvan Kovacs, Idris Mohamednur, David Heidel
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Publication number: 20030070673Abstract: An improved corn wet milling process is disclosed in which a first stream comprising water, starch, and protein (e.g., gluten) is generated by separating fiber from wet milled de-germed corn particles (e.g. fiber separation step). Membrane filtration (e.g. starch-protein stream thickening) is performed on the first stream, producing a first retentate and a first aqueous permeate. The first retentate (e.g. thickened starch-protein stream) is separated into a second stream and a third stream (e.g. primary starch separation step). The second stream comprises water and a majority of the starch present in the first retentate, and the third stream comprises water and a majority of the protein (e.g., gluten) present in the first retentate. This process provides an economical means of recovering a higher percentage of the available cornstarch for inclusion in high value products.Type: ApplicationFiled: October 15, 2001Publication date: April 17, 2003Applicant: A. E. Staley Manufacturing Co.Inventors: Gin C. Liaw, Munir Cheryan, Roy O. Elmore
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Patent number: 6528088Abstract: Film-forming compositions are disclosed that can comprise, on a dry solids basis, 25 to 75 percent by weight of certain starch derivatives and 25 to 75% primary external plasticizer. The starch derivatives can be chemically modified starches that range in molecular weight from 100,000 to 2,000,000. The high levels of plasticizer in the films give excellent film flexibility and integrity.Type: GrantFiled: June 1, 2000Date of Patent: March 4, 2003Assignee: A. E. Staley Manufacturing Co.Inventors: G. M. Gilleland, J. L. Turner, P. A. Patton, M. D. Harrison
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Publication number: 20030032152Abstract: Yeast strains transformed with at least one copy of a gene coding for lactic dehydrogenase (LDH) and further modified for the production of lactic acid with high yield and productivities, are described.Type: ApplicationFiled: February 6, 2002Publication date: February 13, 2003Applicant: A.E. Staley Manufacturing Co.Inventors: Danilo Porro, Michele Bianchi, Bianca Maria Ranzi, Laura Frontali, Marina Vai, Aaron Adrian Winkler, Lilia Alberghina
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Patent number: 6375981Abstract: Film-forming compositions are disclosed that can comprise, on a dry solids basis, 25 to 75 percent by weight of certain starch derivatives having a DE less than about 1, 25 to 75% plasticizer, and 0.1 to 15% hydrocolloid gum. The starch derviatives can be chemically modified starches which range in molecular weight from 100,000 to 2,000,000. These starch-based systems can completely replace gelatin in edible film-forming applications such as soft and hard gel capsules.Type: GrantFiled: June 1, 2000Date of Patent: April 23, 2002Assignee: A. E. Staley Manufacturing Co.Inventors: Gregory M. Gilleland, Judy L. Turner, Penelope A. Patton, Michael D. Harrison
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Patent number: 6291708Abstract: A process is disclosed for producing an organic acid and optionally for simultaneously producing an ester of the organic acid.Type: GrantFiled: April 28, 1999Date of Patent: September 18, 2001Assignee: A.E. Staley Manufacturing Co.Inventor: Michael Charles Milner Cockrem