Patents Assigned to Advanced Refining Technologies, LLC
  • Publication number: 20230347331
    Abstract: A method of producing a support, and supported catalyst, the method comprising: (a) combining a porous inorganic oxide catalyst carrier or carrier extrudate with an aqueous solution, dispersion or suspension comprising: (i) a boron-containing source; and (ii) an organic compound or organic chelating agent selected from organic compounds comprising at least two oxygen atoms and 2-10 carbon atoms; (b) calcining the composition (a) to reduce its Loss on Ignition (LOI) volatiles content to greater than 0 wt % to less than about 5 wt %; (c) impregnating the calcined composition an aqueous composition comprising at least one each of a Group VIB and Group VIIIB metal-containing source; and (d) calcining, to reduce its LOI volatiles content greater than 0 wt % to less than about 30 wt %; wherein the boron content of a supported catalyst is in the range of about 1 wt % to about 13 wt B2O3 based on the total weight of the catalyst.
    Type: Application
    Filed: August 25, 2021
    Publication date: November 2, 2023
    Applicant: Advanced Refining Technologies LLC
    Inventors: Gill M. MALICK, Michael J. MANTO, John R. DERRIG
  • Patent number: 11642664
    Abstract: Alumina support compositions comprising at least 0.1 wt % of silica are disclosed. The alumina support are characterized by a pore volume of greater than 0.60 cc/g, a median pore size ranging from about 70 to about 120, a pore size distribution such that at least 90% of the total pore volume falls within the range of about 20 to about 250, and a pore size distribution width of no less than about 40. Alumina compositions of the present invention exhibit a primary peak mode at a pore diameter less than the median pore diameter. Also provided are catalysts made from the alumina supports, and processes of preparing and using the supports and catalysts.
    Type: Grant
    Filed: August 3, 2021
    Date of Patent: May 9, 2023
    Assignee: Advanced Refining Technologies LLC
    Inventors: Xianghua Yu, Bruno Nesci, Roberto Romero, Gill M. Malick, Jifei Jia, Cecelia A. Radlowski
  • Patent number: 11318448
    Abstract: A catalyst comprising a carrier and a metals component impregnated in the carrier, the carrier comprising alumina; and the metals component comprising a first metals fraction and a second metals fraction, the first metals fraction comprising at least one metal selected from chromium, molybdenum, or tungsten, and the second metals fraction comprising at least two metals selected from cobalt, rhodium, iridium, nickel, palladium, or platinum, wherein the catalyst has a first pore volume of 0.28 to 0.45 mL/g for pores having a pore diameter of 12 nm to less than 16 nm, and a second pore volume of 0.15 to 0.28 mL/g for pores of 2.0 nm to less than 12.0 nm.
    Type: Grant
    Filed: January 25, 2019
    Date of Patent: May 3, 2022
    Assignee: ADVANCED REFINING TECHNOLOGIES LLC
    Inventors: Yosuke Koakutsu, Koichi Matsushita, Matthew P Woods
  • Publication number: 20210362137
    Abstract: Alumina support compositions comprising at least 0.1 wt % of silica are disclosed. The alumina support are characterized by a pore volume of greater than 0.60 cc/g, a median pore size ranging from about 70 to about 120, a pore size distribution such that at least 90% of the total pore volume falls within the range of about 20 to about 250, and a pore size distribution width of no less than about 40. Alumina compositions of the present invention exhibit a primary peak mode at a pore diameter less than the median pore diameter. Also provided are catalysts made from the alumina supports, and processes of preparing and using the supports and catalysts.
    Type: Application
    Filed: August 3, 2021
    Publication date: November 25, 2021
    Applicant: Advanced Refining Technologies LLC
    Inventors: Xianghua Yu, Bruno Nesci, Roberto Romero, Gill M. Malick, Jifei Jia, Cecelia A. Radlowski
  • Patent number: 11090638
    Abstract: Alumina support compositions comprising at least 0.1 wt % of silica are disclosed. The alumina support are characterized by a pore volume of greater than 0.60 cc/g, a median pore size ranging from about 70 to about 120, a pore size distribution such that at least 90% of the total pore volume falls within the range of about 20 to about 250, and a pore size distribution width of no less than about 40. Alumina compositions of the present invention exhibit a primary peak mode at a pore diameter less than the median pore diameter. Also provided are catalysts made from the alumina supports, and processes of preparing and using the supports and catalysts.
    Type: Grant
    Filed: November 20, 2012
    Date of Patent: August 17, 2021
    Assignee: Advanced Refining Technologies LLC
    Inventors: Xianghua Yu, Bruno C. Nesci, Roberto Romero, Gill M. Malick, Jifei Jia, Cecelia A. Radlowski
  • Patent number: 10589254
    Abstract: Spheroidal catalyst support, supported catalyst, and method of preparing and using the catalyst for hydrodemetallation of metal-containing heavy oil feedstocks are disclosed. The catalyst supports comprise titania alumina having 5 wt % or less titania and have greater than 30% percent of their pore volume in pores having a diameter of between 200 and 500 ?. Catalysts prepared from the supports contain Group 6, 9 and 10 metals or metal compounds supported on the titania alumina supports. Catalysts in accordance with the invention exhibit improved catalytic activity and stability to remove metals from heavy feedstocks during a hydrotreating process. The catalysts also provide increased sulfur and MCR conversion during a hydrotreating process.
    Type: Grant
    Filed: February 26, 2019
    Date of Patent: March 17, 2020
    Assignee: Advanced Refining Technologies LLC
    Inventors: Stanislaw Plecha, Narinobu Kagami, Viorel D. Duma, John Everett Creighton
  • Patent number: 10584288
    Abstract: Catalyst supports, supported catalysts, and a method of preparing and using the catalysts for the demetallation of metal-containing heavy oil feedstocks are disclosed. The catalyst supports comprise alumina and 5 wt % or less titania. Catalyst prepared from the supports have at least 30 to 80 volume percent of its pore volume in pores having a diameter of between 200 and 500 angstroms. Catalysts in accordance with the invention exhibit improved catalytic activity and stability to remove metals from heavy feedstocks during a hydroconversion process. The catalysts also exhibit increased sulfur and MCR conversion.
    Type: Grant
    Filed: February 14, 2013
    Date of Patent: March 10, 2020
    Assignee: Advanced Refining Technologies LLC
    Inventors: Viorel D. Duma, Matthew P. Woods
  • Patent number: 10569254
    Abstract: A supported catalyst useful in processes for chemically refining hydrocarbon feedstocks is prepared, the catalyst comprising a metal from Group 6 of the Periodic Table, a metal from Groups 8, 9 or 10 and optionally phosphorous, wherein the metals, and phosphorous when present, are carried on a foraminous carrier or support, the carrier or support, preferably comprises porous alumina having a total pore volume (TPV) of about 0.6 cc/g to about 1.1 cc/g and comprising: (a) equal to or greater than about 78% to about 95% of TPV in pores having a diameter of less than about 200 Angstroms (?); (b) greater than about 2% to less than about 19% of the TPV in pores having a diameter of about 200 (?) to less than about 1000 ?; (c) equal to or greater than 3% to less than 12% of the TPV in pores having a diameter equal to or greater than about 1000 ?; and (d) a pore mode equal to or greater than about 90 ? and less than about 160 ?. Preferably the support exhibits a d50 greater than about 100 ? and less than about 150 ?.
    Type: Grant
    Filed: March 1, 2017
    Date of Patent: February 25, 2020
    Assignee: Advanced Refining Technologies LLC
    Inventors: Darryl P. Klein, Nan Chen, Matthew P. Woods, Bruno Nesci
  • Patent number: 10518251
    Abstract: Improved supported hydroprocessing catalysts, and their method of preparation useful for the hydrodesulfurization (HDS) and hydrodenitrogenation (HDN) of a petroleum feedstock, including a residuum hydrocarbon feedstock are disclosed. The Catalysts contain at least one Groups VIB metal component, at least one Group VIII metal component, and a phosphorus component, supported on a foraminous support such as alumina. The supported catalysts are characterized by a specific combination of properties, namely, the Group VIII metal to Phosphorous molar ratio, the Group VIII metal to Group VIB metal molar ratio, the phosphorous component to Group VIB component molar ratio and the median pore diameter. The resulting catalysts exhibit enhanced HDN without sacrificing to any significant degree the HDS activity.
    Type: Grant
    Filed: May 13, 2016
    Date of Patent: December 31, 2019
    Assignee: Advanced Refining Technologies LLC
    Inventors: Koichi Matsushita, Yasuhito Goto, Matthew P. Woods
  • Patent number: 10376873
    Abstract: This disclosure relates to supported multi-metallic catalysts for use in the hydrotreating of hydrocarbon feeds, as well as a method for preparing such catalysts. The catalysts are prepared from a catalyst precursor comprised of at least one Group VIB metal, at least one Group VIII metal and an organic acid. The catalyst precursor is thermally treated to partially decompose the organic acid, then sulfided. The catalysts have a high carbon-as-carboxyl to total carbon ratio (Ccarboxy/Ctotal) as a result of a unique post-metal calcination method employed during the manufacture of the catalyst.
    Type: Grant
    Filed: April 24, 2014
    Date of Patent: August 13, 2019
    Assignee: Advanced Refining Technologies LLC
    Inventors: Xianghua Yu, Shuguang Zhang, Gill M. Malick, Bruno Nesci, Henry Saternus, Jifei Jia, Cecelia Radlowski, Theodorus Ludovicus Michael Maesen, Colleen T. Miedona
  • Patent number: 10370600
    Abstract: This disclosure relates to supported multi-metallic catalysts for use in the hydrotreating of hydrocarbon feeds. The catalysts are prepared from a catalyst precursor comprised of at least one Group VIB metal, at least one Group VIII metal and an organic acid. The catalyst precursor is thermally treated to partially decompose the organic acid, then sulfided. The catalysts have a high carbon-as-carboxyl to total carbon ratio (Ccarboxy/Ctotal) as a result of a unique post-metal calcination method employed during the manufacture of the catalyst.
    Type: Grant
    Filed: April 24, 2014
    Date of Patent: August 6, 2019
    Assignee: Advanced Refining Technologies LLC
    Inventors: Xianghua Yu, Shuguang Zhang, Gill M. Malick, Bruno Nesci, Henry Saternus, Jifei Jia, Cecelia A. Radlowski, Theodorus Ludovicus Michael Maesen, Colleen T. Miedona
  • Patent number: 10369558
    Abstract: This disclosure relates to supported multi-metallic catalysts for use in the hydrotreating of hydrocarbon feeds, as well as a method for preparing such catalysts. The catalysts are prepared from a catalyst precursor comprised of at least one Group VIB metal, at least one Group VIII metal and an organic acid. The catalyst precursor is thermally treated to partially decompose the organic acid, then sulfided. The catalysts have a high carbon-as-carboxyl to total carbon ratio (Ccarboxy/Ctotal) as a result of a unique post-metal calcination method employed during the manufacture of the catalyst. As a result, the hydrotreating catalysts have lower percent weight loss-on-ignition, higher activity and longer catalyst life.
    Type: Grant
    Filed: April 24, 2014
    Date of Patent: August 6, 2019
    Assignee: Advanced Refining Technologies LLC
    Inventors: Xianghua Yu, Shuguang Zhang, Gill M. Malick, Bruno Nesci, Henry Saternus, Jifei Jia, Cecelia A. Radlowski, Theodorus Ludovicus Michael Maesen, Colleen T. Miedona
  • Publication number: 20190184376
    Abstract: Spheroidal catalyst support, supported catalyst, and method of preparing and using the catalyst for hydrodemetallation of metal-containing heavy oil feedstocks are disclosed. The catalyst supports comprise titania alumina having 5 wt % or less titania and have greater than 30% percent of their pore volume in pores having a diameter of between 200 and 500 ?. Catalysts prepared from the supports contain Group 6, 9 and 10 metals or metal compounds supported on the titania alumina supports. Catalysts in accordance with the invention exhibit improved catalytic activity and stability to remove metals from heavy feedstocks during a hydrotreating process. The catalysts also provide increased sulfur and MCR conversion during a hydrotreating process.
    Type: Application
    Filed: February 26, 2019
    Publication date: June 20, 2019
    Applicant: Advanced Refining Technologies LLC
    Inventors: Stanislaw Plecha, Narinobu Kagami, Viorel D. Duma, John Everett Creighton
  • Patent number: 10279335
    Abstract: Spheroidal catalyst support, supported catalyst, and method of preparing and using the catalyst for hydrodemetallation of metal-containing heavy oil feedstocks are disclosed. The catalyst supports comprise titania alumina having 5 wt % or less titania and have greater than 30% percent of their pore volume in pores having a diameter of between 200 and 500 ?. Catalysts prepared from the supports contain Group 6, 9 and 10 metals or metal compounds supported on the titania alumina supports. Catalysts in accordance with the invention exhibit improved catalytic activity and stability to remove metals from heavy feedstocks during a hydrotreating process. The catalysts also provide increased sulfur and MCR conversion during a hydrotreating process.
    Type: Grant
    Filed: February 15, 2013
    Date of Patent: May 7, 2019
    Assignee: Advanced Refining Technologies LLC
    Inventors: Stanislaw Plecha, Narinobu Kagami, Viorel Duma, John Everett Creighton
  • Publication number: 20180147567
    Abstract: Improved supported hydroprocessing catalysts, and their method of preparation useful for the hydrodesulfurization (HDS) and hydrodenitrogenation (HDN) of a petroleum feedstock, including a residuum hydrocarbon feedstock are disclosed. The Catalysts contain at least one Groups VIB metal component, at least one Group VIII metal component, and a phosphorus component, supported on a foraminous support such as alumina. The supported catalysts are characterized by a specific combination of properties, namely, the Group VIII metal to Phosphorous molar ratio, the Group VIII metal to Group VIB metal molar ratio, the phosphorous component to Group VIB component molar ratio and the median pore diameter. The resulting catalysts exhibit enhanced HDN without sacrificing to any significant degree the HDS activity.
    Type: Application
    Filed: May 13, 2016
    Publication date: May 31, 2018
    Applicant: Advanced Refining Technologies LLC
    Inventors: Koichi Matsushita, Yasuhito Goto, Matthew P. Woods
  • Patent number: 9908105
    Abstract: Catalyst supports, supported catalysts, and a method of preparing and using the catalysts for the demetallation of metal-containing heavy oil feedstocks are disclosed. The catalyst supports comprise precipitated alumina prepared by a low temperature pH swing process. A large portion of the pore volume of the catalyst supports has pores with a diameter in the range of about 200 ? to about 500 ?. Catalysts prepared from the supports of the invention exhibit improved catalytic activity and stability to remove metals from heavy hydrocarbon feedstocks during a hydroconversion process. The catalysts also exhibit increased sulfur and MCR conversion during the hydroconversion process.
    Type: Grant
    Filed: November 24, 2015
    Date of Patent: March 6, 2018
    Assignee: Advanced Refining Technologies LLC
    Inventors: Viorel D. Duma, Matthew P. Woods, Stanislaw Plecha
  • Patent number: 9675965
    Abstract: Improved catalyst supports, supported catalyst, and method of preparing and using the catalysts for the hydrodesulfurization of a residuum hydrocarbon feedstock are disclosed. The catalyst supports comprise titania alumina having 5 wt % or less titania and have greater than 70% of their pore volume in pores having a diameter between 70 ? and 130 ? and less than 2% in pores having a diameter above 1000 ?. Catalysts prepared from the supports contain Groups 6, 9 and 10 metals or metal compounds, and optionally phosphorus, supported on the titania alumina supports. Catalysts in accordance with the invention exhibit improved sulfur and MCR conversion in hydrotreating processes.
    Type: Grant
    Filed: May 4, 2016
    Date of Patent: June 13, 2017
    Assignee: Advanced Refining Technologies LLC
    Inventors: Rong He, Stanislaw Plecha, Meenakshi S. Krishnamoorthy, Bharat M. Patel
  • Patent number: 9669394
    Abstract: Improved catalyst supports, supported catalyst, and method of preparing and using the catalysts for the hydrodesulfurization of a residuum hydrocarbon feedstock are disclosed. The catalyst supports comprise titania alumina having 5 wt % or less titania and have greater than 70% of their pore volume in pores having a diameter between 70 ? and 130 ? and less than 2% in pores having a diameter above 1000 ?. Catalysts prepared from the supports contain Groups 6, 9 and 10 metals or metal compounds, and optionally phosphorus, supported on the titania alumina supports. Catalysts in accordance with the invention exhibit improved sulfur and MCR conversion in hydrotreating processes.
    Type: Grant
    Filed: May 10, 2016
    Date of Patent: June 6, 2017
    Assignee: Advanced Refining Technologies LLC
    Inventors: Rong He, Stanislaw Plecha, Meenakshi S. Krishnamoorthy, Bharat M. Patel
  • Patent number: 9605216
    Abstract: A supported catalyst useful in processes for chemically refining hydrocarbon feedstocks is prepared, the catalyst comprising a metal from Group 6 of the Periodic Table, a metal from Groups 8, 9 or 10 and optionally phosphorous, wherein the metals, and phosphorous when present, are carried on a foraminous carrier or support, the carrier or support, preferably comprises porous alumina having a total pore volume (TPV) of about 0.6 cc/g to about 1.1 cc/g and comprising: (a) equal to or greater than about 78% to about 95% of TPV in pores having a diameter of less than about 200 Angstroms (?); (b) greater than about 2% to less than about 19% of the TPV in pores having a diameter of about 200 (?) to less than about 1000 ?; (c) equal to or greater than 3% to less than 12% of the TPV in pores having a diameter equal to or greater than about 1000 ?; and (d) a pore mode equal to or greater than about 90 ? and less than about 160 ?. Preferably the support exhibits a d50 greater than about 100 ? and less than about 150 ?.
    Type: Grant
    Filed: March 2, 2015
    Date of Patent: March 28, 2017
    Assignee: Advanced Refining Technologies LLC
    Inventors: Darryl P. Klein, Nan Chen, Matthew P. Woods, Bruno Nesci
  • Patent number: 9566572
    Abstract: A chelated hydroprocessing catalyst exhibiting low moisture is obtained by heating an impregnated, calcined carrier to a temperature higher than 200° C. and less than a temperature and for a period of time that would cause substantial decomposition of the chelating agent.
    Type: Grant
    Filed: January 20, 2016
    Date of Patent: February 14, 2017
    Assignee: Advanced Refining Technologies LLC
    Inventors: Cecelia A. Radlowski, Gill M. Malick, Colleen T. Miedona