Patents Assigned to Advanced Research for Manufacturing Systems, LLC
  • Patent number: 11534857
    Abstract: A composite member is manufactured by a manufacturing method including adding, on a surface of a base member composed of a first material, a second material different from the first material, using additive manufacturing employing directed energy deposition as an additive manufacturing process. The manufacturing method is performed by placing the base member in a machining area of a machine tool configured to perform subtractive machining. Accordingly, a composite member can be obtained that is manufactured through additive manufacturing and that is in a state in which the composite member can be promptly machined.
    Type: Grant
    Filed: July 9, 2015
    Date of Patent: December 27, 2022
    Assignees: ADVANCED RESEARCH FOR MANUFACTURING SYSTEMS, LLC, DMG MORI CO., LTD.
    Inventor: Masakazu Soshi
  • Patent number: 10850433
    Abstract: A mold manufacturing method includes machining, based on a final outer shape of a mold, a workpiece including a plurality of separate blocks. The plurality of separate blocks are selected based on the outer shape, all or part of the plurality of separate blocks are provided with through holes for forming a flow path. The mold manufacturing method further includes adding a material to the workpiece through an additive manufacturing technology employing directed energy deposition as an additive manufacturing process, so as to form, on a surface of the machined workpiece, a continuous surface based on the outer shape.
    Type: Grant
    Filed: March 23, 2017
    Date of Patent: December 1, 2020
    Assignees: ADVANCED RESEARCH FOR MANUFACTURING SYSTEMS, LLC, DMG MORI CO., LTD.
    Inventor: Masakazu Soshi
  • Publication number: 20200023558
    Abstract: A mold manufacturing method includes machining, based on a final outer shape of a mold, a workpiece including a plurality of separate blocks. The plurality of separate blocks are selected based on the outer shape, all or part of the plurality of separate blocks are provided with through holes for forming a flow path. The mold manufacturing method further includes adding a material to the workpiece through an additive manufacturing technology employing directed energy deposition as an additive manufacturing process, so as to form, on a surface of the machined workpiece, a continuous surface based on the outer shape.
    Type: Application
    Filed: March 23, 2017
    Publication date: January 23, 2020
    Applicants: ADVANCED RESEARCH FOR MANUFACTURING SYSTEMS, LLC, DMG MORI CO., LTD.
    Inventor: Masakazu SOSHI
  • Patent number: 10029318
    Abstract: A milling cutter is composed of a tool body having an approximately cylindrical or disk-like shape and a plurality of edge portions provided on at least an outer peripheral portion of one end of the tool body at predetermined intervals along a circumferential direction. The edge portion has a major cutting edge and a minor cutting edge that perform an operation of cutting a workpiece, the major cutting edge is positioned outside the minor cutting edge in a radial direction, and the minor cutting edge has a cutting edge angle that is an angle with respect to a plane orthogonal to a center axis of the tool body and set so as to be an elevation angle open outward in the radial direction. When surface machining is performed on a workpiece with the milling cutter, a high degree of machined surface accuracy equivalent to that obtained by grinding is obtained.
    Type: Grant
    Filed: December 4, 2015
    Date of Patent: July 24, 2018
    Assignees: DMG MORI CO., LTD., Intelligent Manufacturing Systems International, Advanced Research for Manufacturing Systems, LLC
    Inventors: Hidenori Saraie, Eisaku Ueda, Masaya Nishimoto, Kazuo Yamazaki, Masakazu Soshi
  • Patent number: 9937589
    Abstract: A method, non-transitory computer-readable medium, and controller for manufacturing a predetermined object. The method includes machining a plurality of separate components of a work piece based on a final geometry of the predetermined object. The plurality of separate components is selected based on the final geometry of the predetermined object. A first material is added to the work piece such that a first single continuous surface is formed over, or together with, the machined surfaces of the plurality of separate components which is selected based on the final geometry of the predetermined object.
    Type: Grant
    Filed: March 27, 2015
    Date of Patent: April 10, 2018
    Assignees: Advanced Research for Manufacturing Systems, LLC, DMG Mori Seiki Co., Ltd.
    Inventor: Masakazu Soshi
  • Publication number: 20170209958
    Abstract: A composite member is manufactured by a manufacturing method including adding, on a surface of a base member composed of a first material, a second material different from the first material, using additive manufacturing employing directed energy deposition as an additive manufacturing process. The manufacturing method is performed by placing the base member in a machining area of a machine tool configured to perform subtractive machining. Accordingly, a composite member can be obtained that is manufactured through additive manufacturing and that is in a state in which the composite member can be promptly machined.
    Type: Application
    Filed: July 9, 2015
    Publication date: July 27, 2017
    Applicants: ADVANCED RESEARCH FOR MANUFACTURING SYSTEMS, LLC, DMG MORI CO., LTD.
    Inventor: Masakazu SOSHI
  • Publication number: 20160282839
    Abstract: A method, non-transitory computer-readable medium, and controller for manufacturing a predetermined object. The method includes machining a plurality of separate components of a work piece based on a final geometry of the predetermined object. The plurality of separate components is selected based on the final geometry of the predetermined object. A first material is added to the work piece such that a first single continuous surface is formed over, or together with, the machined surfaces of the plurality of separate components which is selected based on the final geometry of the predetermined object.
    Type: Application
    Filed: March 27, 2015
    Publication date: September 29, 2016
    Applicants: Advanced Research for Manufacturing Systems, LLC, DMG Mori Seiki Co., Ltd.
    Inventor: Masakazu SOSHI
  • Publication number: 20160175946
    Abstract: A milling cutter is composed of a tool body having an approximately cylindrical or disk-like shape and a plurality of edge portions provided on at least an outer peripheral portion of one end of the tool body at predetermined intervals along a circumferential direction. The edge portion has a major cutting edge and a minor cutting edge that perform an operation of cutting a workpiece, the major cutting edge is positioned outside the minor cutting edge in a radial direction, and the minor cutting edge has a cutting edge angle that is an angle with respect to a plane orthogonal to a center axis of the tool body and set so as to be an elevation angle open outward in the radial direction. When surface machining is performed on a workpiece with the milling cutter, a high degree of machined surface accuracy equivalent to that obtained by grinding is obtained.
    Type: Application
    Filed: December 4, 2015
    Publication date: June 23, 2016
    Applicants: DMG MORI CO., LTD., Intelligent Manufacturing Systems International, Advanced Research for Manufacturing Systems, LLC
    Inventors: Hidenori Saraie, Eisaku Ueda, Masaya Nishimoto, Kazuo Yamazaki, Masakazu Soshi