Patents Assigned to Aida Engineering Ltd.
  • Patent number: 11826810
    Abstract: A die cushion device includes four hydraulic cylinders that support a cushion pad, a die cushion load controller that controls each of the hydraulic cylinders and generates a die cushion load on the cushion pad, and a die cushion position controller that controls each of the hydraulic cylinders to control a position of the cushion pad. In a case where only a left part is produced with a left die by a press machine, the die cushion load controller performs die cushion load control on two hydraulic cylinders on the left side, and the die cushion position controller performs die cushion position control on two hydraulic cylinders on the right side.
    Type: Grant
    Filed: October 21, 2020
    Date of Patent: November 28, 2023
    Assignee: AIDA ENGINEERING, LTD.
    Inventors: Yasuyuki Kohno, Kazufumi Tsuchida
  • Patent number: 11826977
    Abstract: A transfer device transfers a workpiece by a transfer motion which is based on a transfer individual phase signal synchronized with a master phase signal, and includes: a setting unit that sets a point on a trajectory of a transfer bar as a switching point of a timing switch, the point on the trajectory being separated from a reference point on the trajectory by a designated distance designated by a user, and the trajectory being based on the transfer motion; and a signal output unit that outputs a timing signal to an external device at a timing when the transfer bar reaches the switching point.
    Type: Grant
    Filed: June 3, 2021
    Date of Patent: November 28, 2023
    Assignee: AIDA ENGINEERING, LTD.
    Inventors: Ken Fujita, Sotoyuki Kaneko
  • Patent number: 11788597
    Abstract: A gas cushion device includes a cylinder, a piston slidably fitted in the cylinder, a gas enclosed in the cylinder to energize the piston, and an oil feeding mechanism configured to feed a lubricating oil to a fitting portion between the cylinder and the piston. The cylinder and the piston are fitted in an interference fit state. The piston is reduced in diameter from an inside of the cylinder toward the outside of the cylinder.
    Type: Grant
    Filed: March 22, 2019
    Date of Patent: October 17, 2023
    Assignee: AIDA ENGINEERING, LTD.
    Inventor: Takao Ito
  • Patent number: 11772351
    Abstract: A press machine includes: a press control unit that controls ascending/descending motion of the slide; and an abnormality diagnostic unit configured to perform abnormality diagnosis of the press machine based on data from a sensor provided in the press machine and to output a result of the abnormality diagnosis. The abnormality diagnostic unit is configured to perform the abnormality diagnosis, based on the data acquired from the sensor while the slide moves at a predetermined speed between a bottom dead point and a top dead point in a press-no-load state.
    Type: Grant
    Filed: August 15, 2022
    Date of Patent: October 3, 2023
    Assignee: AIDA ENGINEERING, LTD.
    Inventor: Yasuhiro Harada
  • Patent number: 11673180
    Abstract: A workpiece conveying system for a transfer press machine includes: a beam provided to extend in a feed direction of a workpiece; and a plurality of workpiece conveying apparatus supported by the beam. The workpiece conveying apparatus each include: a feed device including a first carrier that is movable relative to the beam in the feed direction; a raising and lowering device including a second carrier that is movable relative to the first carrier in a raising and lowering direction; a clamp device including a third carrier that is movable relative to the second carrier in a clamp direction of the workpiece; and a workpiece holding tool, which is supported at a distal end of the third carrier, and is configured to hold and release the workpiece.
    Type: Grant
    Filed: July 16, 2020
    Date of Patent: June 13, 2023
    Assignee: AIDA ENGINEERING, LTD.
    Inventor: Keisuke Takeda
  • Patent number: 11618230
    Abstract: The press machine includes: a hydraulic cylinder configured to drive a slide; a plurality of hydraulic pumps/motors; a first port of each of which is connected to a first pressurizing chamber of the hydraulic cylinder; a plurality of servomotors axially connected to rotating shafts of the respective hydraulic pumps/motors respectively; a low-pressure accumulator to which second ports of the hydraulic pumps/motors are each connected; a high-pressure accumulator connected to a second pressurizing chamber of the hydraulic cylinder; and a slide position controller configured to control the servomotors so that a position of the slide matches a position corresponding to a slide position command signal based on the slide position command signal from a slide position commander and a slide position signal from a slide position detector.
    Type: Grant
    Filed: July 16, 2020
    Date of Patent: April 4, 2023
    Assignee: AIDA ENGINEERING. LTD.
    Inventors: Yasuyuki Kohno, Ryosho Iwamura
  • Patent number: 11590722
    Abstract: A press load measuring apparatus includes: strain gauges attached to respective columns of a press machine and configured to detect strains generated in the respective columns respectively in association with a press load acting on a slide of the press machine, an inertial force calculator configured to calculate a slide inertial force proportional to a product of a mass of a slide and a member connected to the slide and a slide acceleration detected by an acceleration detector, and a press load calculator configured to calculate press partial load signals before calibration based on a strain signals detected by the strain gauges, eliminate a slide inertial force signals from the press partial load signals before the calibration, and calculate calibrated press partial load signals.
    Type: Grant
    Filed: December 16, 2019
    Date of Patent: February 28, 2023
    Assignee: AIDA ENGINEERING, LTD.
    Inventors: Yasuyuki Kohno, Kazuki Honjo
  • Patent number: 11571870
    Abstract: A press machine includes: a learning-model generating unit that uses one data from among data collected from sensors, as an objective variable, and uses data other than the one data as an explanatory variable to perform machine learning to generate a learning model for the one data, the generation being performed for all the data; a predicted-value calculating unit that inputs an actually measured value of data other than one data from among the data collected from the sensors, into the learning model for the one data to calculate a predicted value of the one data, the calculation being performed for all the data; a degree-of-abnormality calculating unit that calculates a degree of abnormality based on a difference between an actually measured value and a predicted value of the data; and a degree-of-abnormality outputting unit that outputs the calculated degree of abnormality.
    Type: Grant
    Filed: October 10, 2019
    Date of Patent: February 7, 2023
    Assignee: AIDA ENGINEERING, LTD.
    Inventor: Yasuhiro Harada
  • Patent number: 11554492
    Abstract: Provided is a workpiece conveying system configured to convey a sheet-like workpiece to a downstream step, including: a workpiece conveyor configured to lift through attraction holding, by a workpiece holding unit, an uppermost workpiece W of a stack, and convey the uppermost workpiece W of the stack to the downstream step one by one; and a conveyed workpiece number detector configured to detect the number of workpieces W held by the workpiece holding unit at a detection timing, at which the workpiece W held and raised by the workpiece holding unit in accordance with a normal workpiece conveying operation performed by the workpiece conveyor reaches an upper limit position of raising the workpiece W, and at which a moving speed component of the workpiece W in a raising direction is 0.
    Type: Grant
    Filed: January 9, 2020
    Date of Patent: January 17, 2023
    Assignee: AIDA ENGINEERING, LTD.
    Inventors: Keisuke Takeda, Satoshi Suzuki
  • Patent number: 11541444
    Abstract: A die cushion device of a press machine includes a hydraulic cylinder that supports a cushion pad and generates die cushion force when a slide of the press machine descends, an orifice and a hydraulic pump/motor that are connected to each other in in parallel between a lower chamber of the hydraulic cylinder and a tank, a servo motor connected to a rotating shaft of the hydraulic pump/motor, and a control unit that controls torque of the servo motor to control the die cushion force, wherein a rotation direction of the servo motor switches from a first rotation direction in which the hydraulic pump/motor serves as a hydraulic motor to a second rotation direction in which the hydraulic pump/motor serves as a hydraulic pump, during generation of the die cushion force.
    Type: Grant
    Filed: October 30, 2017
    Date of Patent: January 3, 2023
    Assignee: AIDA ENGINEERING, LTD.
    Inventor: Yasuyuki Kohno
  • Patent number: 11529664
    Abstract: A press system providing excellent energy efficiency for a whole press system and capable of achieving low prices is provided. A die cushion apparatus constituting a press system supports a cushion pad, includes a hydraulic cylinder which generates a die cushion load on the cushion pad when a slide of a press machine descends, the press machine includes a hydraulic cylinder which generates part of a press load on the slide when the slide descends. The pressure generation chamber of the hydraulic cylinder for generating a die cushion load and the pressure generation chamber of the hydraulic cylinder for generating part of the press load can communicate with each other via pipes and a first logic valve for a period during which the die cushion load acts.
    Type: Grant
    Filed: January 17, 2019
    Date of Patent: December 20, 2022
    Assignee: AIDA ENGINEERING, LTD.
    Inventor: Yasuyuki Kohno
  • Patent number: 11491531
    Abstract: A workpiece conveyance device includes a base body disposed adjacent to a press machine, a pair of first arms, a pair of second arms, and a first holding portion and a second holding portion independent of each other. Each of the first holding portion and the second holding portion includes a plurality of holding members configured to hold a workpiece W. The first holding portion includes a first support member, a second support member, and an absorption member. The second support member movably supports the first support member along an intersection direction. The absorption member allows movement of the second support member caused in the intersection direction relative to the first support member, and makes it possible for the second support member to return to an initial position in the intersection direction relative to the first support member.
    Type: Grant
    Filed: January 23, 2020
    Date of Patent: November 8, 2022
    Assignee: AIDA ENGINEERING, LTD.
    Inventor: Keisuke Takeda
  • Patent number: 11413838
    Abstract: A press machine includes a display unit which displays a first image in a circular shape corresponding to a rotation of an eccentric mechanism and representing one stroke of slide operation and a second image in a circular-arc shape corresponding to an operation of an attachment device interlocked with the press machine, and an operation unit which receives an input operation. The first image indicates at least one slide operation region. The second image is placed concentrically with the first image in relation to the slide operation region. The second image has opposed ends each allowed to move in response to the input operation in a direction in which the second image extends.
    Type: Grant
    Filed: April 22, 2020
    Date of Patent: August 16, 2022
    Assignee: AIDA ENGINEERING, LTD.
    Inventors: Yasuhiro Harada, Shintaro Bando
  • Patent number: 11400506
    Abstract: A double-blank detecting apparatus for a press machine that is provided with a die cushion apparatus and is configured to form blanks one by one automatically and repeatedly. The double-blank detecting apparatus includes: a position signal acquiring unit configured to acquire a slide position signal indicating a position of a slide of the press machine; a load signal acquiring unit configured to acquire a die cushion load signal indicating a die cushion load generated on a cushion pad of the die cushion apparatus; and a double-blank detector configured to detect a state in which a plurality of blanks are stacked as a double blank based on the slide position signal acquired by the position signal acquiring unit and the die cushion load signal acquired by the load signal acquiring unit.
    Type: Grant
    Filed: May 16, 2019
    Date of Patent: August 2, 2022
    Assignee: AIDA ENGINEERING, LTD.
    Inventors: Yasuyuki Kohno, Junji Makabe, Ryosho Iwamura
  • Patent number: 11331712
    Abstract: A transfer mechanism includes a rail, first and second tables on the rail, first and second arms each having a base pivotably supported by the first and second tables, respectively, and first and second drive mechanisms that move the first and second tables along the rail, respectively. The first and second arms are pivotaly connected to each other at a position between a tip side and a base side. Tip side portions of the first and second arms than a connected portion of the first and second arms serve as fingers for holding a workpiece. The first and second drive mechanisms independently move the first and second tables, respectively. A relative movement of the first and second tables causes the first and second arms to operate a clamp/unclamp operation. A coordinated movement of the first and second tables causes the first and second arms to perform an advance/return operation.
    Type: Grant
    Filed: December 23, 2020
    Date of Patent: May 17, 2022
    Assignee: AIDA ENGINEERING, LTD.
    Inventor: Takao Ito
  • Patent number: 11331871
    Abstract: A press load measuring apparatus for a press machine of 1-point type includes: a plurality of strain gauges attached to the respective columns of the press machine, the plurality of strain gauges detecting respective strains generated in the respective columns in association with a press load acting on the slide; a bending moment calculator configured to calculate bending moments acting on respective columns based on an angle formed between a direction of movement of the slide and the connecting rod; and a press partial load calculator configured to calculate press partial load signals corresponding to the respective columns, an impact of bending strain components caused by the bending moments included in the strain signals being eliminated from the press partial load signals based on the bending moments acting on the respective columns detected by strain gauges attached to the respective columns.
    Type: Grant
    Filed: December 16, 2019
    Date of Patent: May 17, 2022
    Assignee: AIDA ENGINEERING, LTD.
    Inventors: Yasuyuki Kohno, Kazuki Honjo
  • Patent number: 11298736
    Abstract: In a press machine having a die cushion device which supports a cushion pad and which generates a die cushion force when a slide of the press machine is lowered, the wrinkle generation detection device includes: a slide position detector which detects a height position of the slide; a cushion pad position detector which detects a height position of the cushion pad; and a computing unit which consecutively calculates a deviation between the height position of the slide detected by the slide position detector and the height position of the cushion pad detected by the cushion pad position detector, during a time period from the start of forming of a material by the slide lowering to the end of the forming, wherein a wrinkle generated in the material is detected based on an increase of the deviation consecutively calculated by the computing unit.
    Type: Grant
    Filed: September 12, 2018
    Date of Patent: April 12, 2022
    Assignee: AIDA ENGINEERING, LTD.
    Inventor: Junji Makabe
  • Patent number: 11130162
    Abstract: A work reversing apparatus includes: a first conveyor that transports a work; a second conveyor that transports a work; and a rotary driving unit that integrally rotates the first conveyor and the second conveyor. The rotary driving unit rotates the first conveyor and the second conveyor around a rotation center axis that extends in a direction perpendicular to a transporting direction of a work on the first conveyor and the second conveyor. By driving the rotary driving unit, a work can be reversed around the rotation center axis that extends in a direction perpendicular to the transporting direction.
    Type: Grant
    Filed: October 9, 2018
    Date of Patent: September 28, 2021
    Assignee: AIDA ENGINEERING, LTD.
    Inventor: Shunichi Shiriya
  • Patent number: 11123940
    Abstract: A servo press machine includes a display unit that displays a strip-shaped region for setting a motion of a slide and an operation unit that receives an input operation. A range extending from an upper end of the strip-shaped region to a lower end thereof corresponds to a movement range of the slide in a linear movement, and the strip-shaped region is formed of a plurality of slide operation regions that are consecutive in a direction in which the strip-shaped region extends. Each of the slide operation regions can set a speed of the slide in response to the input operation received by the operation unit, and a boundary between adjacent two of slide operation regions can move along the direction in which the strip-shaped region extends in response to the input operation received by the operation unit.
    Type: Grant
    Filed: March 18, 2019
    Date of Patent: September 21, 2021
    Assignee: AIDA ENGINEERING, LTD.
    Inventor: Yasuhiro Harada
  • Patent number: 11110505
    Abstract: A cushion pin pressure equalizing device that can absorb a variation in height of a plurality of cushion pins and control a die cushion load highly accurately, a die cushion device, and a cushion pin pressure equalizing method are provided. An initial pressure in ascending-side pressurizing chambers of a pressure equalizing hydraulic cylinder group for absorbing a variation in height of cushion pins is controlled so as to be an appropriate pressure. The variation in height of the plurality of cushion pins can be absorbed within a shortest stroke of a slide after the slide comes into collision with a cushion pad so as to equalize die cushion loads that are applied individually to the cushion pins and a target die cushion load can be generated within the shortest stroke of the slide, whereby a response to application of the die cushion load can be stabilized without excessive delay.
    Type: Grant
    Filed: March 4, 2019
    Date of Patent: September 7, 2021
    Assignee: AIDA ENGINEERING, LTD.
    Inventor: Yasuyuki Kohno