Patents Assigned to Aisin Takaoka Co., Ltd.
  • Patent number: 9828032
    Abstract: A vehicle front section structure includes a front side member, a gusset that juts out from a side face of a front end of the front side member, a bumper reinforcement that is disposed at a front end side of the vehicle body front section, and a crash box that is disposed between front ends of the front side member and the gusset, and an outer side section of the bumper reinforcement, that couples both of the front ends and the outer side section together, and undergoes compressive plastic deformation due to collision load. A flat portion is integrally formed at an end of the bumper reinforcement, with a front face of the flat portion extending along the vehicle width direction and a vehicle up-down direction and, in vehicle front view, overlapping with a side wall portion at the vehicle width direction outer side of the crash box.
    Type: Grant
    Filed: July 15, 2016
    Date of Patent: November 28, 2017
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN TAKAOKA CO., LTD.
    Inventors: Ryosuke Watanabe, Tatsuya Komamura, Yasunori Iwamoto, Ikuto Hirai
  • Patent number: 9793554
    Abstract: A fuel cell separator in which the adhesion of a conductive coating formed on the surface of the fuel cell separator is further improved. The fuel cell separator (20) includes a metal substrate (24) molded from titanium, and a conductive coating (30) that exhibits conductivity and is formed on the surface of the metal substrate (24), wherein the conductive coating (30) contains conductive particles, and the average particle size of the conductive particles is not less than 1 nm and not more than 100 nm. The average particle size of the conductive particles is preferably not less than 1 nm and not more than 10 nm, and more preferably not less than 1 nm and not more than 5 nm.
    Type: Grant
    Filed: June 30, 2009
    Date of Patent: October 17, 2017
    Assignees: Toyota Jidosha Kabushiki Kaisha, Aisin Takaoka Co., Ltd.
    Inventors: Kuroudo Maeda, Naotaka Aoyama, Masahiro Mizuno
  • Publication number: 20170291387
    Abstract: A composite structure having a laminated structure made of fiber reinforced plastic and metallic material comprises a base member(s) made of metallic material; and a reinforcement member(s) made of fiber reinforced plastic, the reinforcement member(s) comprising: a first reinforcement part(s) made of fiber reinforced plastic including reinforcement fibers which are aligned in a uni-direction, and a second reinforcement part(s) made of fiber reinforced plastic including at least reinforcement fibers which are aligned in a crossing direction relative to the uni-direction in which the reinforcement fibers of the first reinforcement part(s) are aligned, and interposed between the base member(s) and the first reinforcement part(s), the reinforcement member(s) further comprising a thermosetting resin included in a bonding site with the base member(s).
    Type: Application
    Filed: March 11, 2015
    Publication date: October 12, 2017
    Applicants: AISIN TAKAOKA CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuji YAMASHITA, Kiyohito KONDO, Takeki MATSUMOTO, Hirokazu KAWABE, Yoshiteru INAMOTO
  • Patent number: 9783237
    Abstract: A vehicle front section structure includes a front side member, a gusset that juts out from a side face of a front end of the front side member, a bumper reinforcement that is disposed at a front end side of the vehicle body front section, and a crash box that is disposed between front ends of the front side member and the gusset, and an outer side section of the bumper reinforcement, that couples both of the front ends and the outer side section together, and undergoes compressive plastic deformation due to collision load. A flat portion is integrally formed at an end of the bumper reinforcement, with a front face of the flat portion extending along the vehicle width direction and a vehicle up-down direction and, in vehicle front view, overlapping with a side wall portion at the vehicle width direction outer side of the crash box.
    Type: Grant
    Filed: July 15, 2016
    Date of Patent: October 10, 2017
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN TAKAOKA CO., LTD.
    Inventors: Ryosuke Watanabe, Tatsuya Komamura, Yasunori Iwamoto, Ikuto Hirai
  • Patent number: 9765677
    Abstract: A catalyst casing-integrated exhaust manifold (manifold converter) includes an exhaust manifold section and a catalyst casing section. The catalyst casing section includes an approximately cylindrically-shaped casing main body holding a catalyst carrier, a conical part interconnecting the casing main body and the exhaust manifold section, and an outlet side shell connected to a downstream side of the casing main body. The exhaust manifold section and the catalyst casing section are formed by pressing a tailored blank by welding at least two metal blanks different in kind of materials and/or having different in thicknesses. In addition, the exhaust manifold section and the conical part of the catalyst casing section are formed of the same metal blank. The catalyst casing-integrated exhaust manifold and method of manufacturing same can reduce a number of components etc., thereby saving manufacturing cost.
    Type: Grant
    Filed: September 12, 2014
    Date of Patent: September 19, 2017
    Assignee: AISIN TAKAOKA CO., LTD.
    Inventor: Yoshiyuki Uchikawa
  • Patent number: 9716218
    Abstract: A manufacturing method of a thermoelectric module comprises forming a first wax model in which the first thermoelectric elements are arranged in a predetermined pattern, forming a first mold from the first wax model, casting a group of the first thermoelectric elements by pouring molten metal of a first thermoelectric material into the first mold to solidify the molten metal, forming a second wax model that represents arrangement of second thermoelectric elements to form the thermoelectric module by being connected with the first thermoelectric elements, forming a second mold from the second wax model, casting the group of the second thermoelectric elements by pouring molten metal of a second thermoelectric material into the second mold to solidify the molten metal, and connecting the group of the first thermoelectric elements with the group of the second thermoelectric elements electrically in series.
    Type: Grant
    Filed: November 19, 2013
    Date of Patent: July 25, 2017
    Assignee: AISIN TAKAOKA CO., LTD.
    Inventors: Hitoshi Yoshimi, Kiyohito Kondo, Huai-sheng Dai, Tomiyuki Murayama, Zhong-zhi Zhang, Takeshi Seo
  • Publication number: 20170114712
    Abstract: An internal combustion engine includes: a cylinder block including multiple cylinders; a cylinder head; and a turbocharger including an inlet port connected to an exhaust outlet of the cylinder head. The inlet port includes a first wall portion located between one cylinder out of the two outermost cylinders and the central axis of the inlet port in the cylinder array direction, and a second wall portion located on the opposite side of the central axis of the inlet port from the first wall portion. The first wall portion includes a thick-walled portion that is greater in thickness than the second wall portion, and a thin-walled portion that is smaller in thickness than the thick-walled portion and is located upstream of the thick-walled portion in the direction of exhaust gas flow.
    Type: Application
    Filed: May 15, 2015
    Publication date: April 27, 2017
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN TAKAOKA CO., LTD.
    Inventors: Osamu MAEDA, Tatsuo IIDA, Koichi YONEZAWA, Tomoya KATO
  • Patent number: 9598745
    Abstract: The present invention provides a method for manufacturing a hot stamped body, the method including: a hot-rolling step; a coiling step; a cold-rolling step; a continuous annealing step; and a hot stamping step, in which the continuous annealing step includes a heating step of heating the cold-rolled steel sheet to a temperature range of equal to or higher than Ac1° C. and lower than Ac3° C.; a cooling step of cooling the heated cold-rolled steel sheet from the highest heating temperature to 660° C. at a cooling rate of equal to or less than 10° C./s; and a holding step of holding the cooled cold-rolled steel sheet in a temperature range of 550° C. to 660° C. for one minute to 10 minutes.
    Type: Grant
    Filed: October 21, 2011
    Date of Patent: March 21, 2017
    Assignees: NIPPON STEEL & SUMITOMO METAL CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN TAKAOKA CO., LTD.
    Inventors: Kunio Hayashi, Toshimitsu Aso, Toshimasa Tomokiyo, Hitoshi Tanino, Ryozo Wada
  • Publication number: 20170021868
    Abstract: A vehicle front section structure includes a front side member, a gusset that juts out from a side face of a front end of the front side member, a bumper reinforcement that is disposed at a front end side of the vehicle body front section, and a crash box that is disposed between front ends of the front side member and the gusset, and an outer side section of the bumper reinforcement, that couples both of the front ends and the outer side section together, and undergoes compressive plastic deformation due to collision load. A flat portion is integrally formed at an end of the bumper reinforcement, with a front face of the flat portion extending along the vehicle width direction and a vehicle up-down direction and, in vehicle front view, overlapping with a side wall portion at the vehicle width direction outer side of the crash box.
    Type: Application
    Filed: July 15, 2016
    Publication date: January 26, 2017
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN TAKAOKA CO., LTD.
    Inventors: Ryosuke WATANABE, Tatsuya KOMAMURA, Yasunori IWAMOTO, Ikuto HIRAI
  • Publication number: 20170001407
    Abstract: There is provided a composite structure, comprising a base member(s) made of metallic material, and a reinforcement member(s) made of fiber reinforced plastic including reinforcement fibers which are aligned in a uni-direction, wherein at least one slit is formed on the reinforcement member(s) so as to extend in an orientation direction of the reinforcement fibers.
    Type: Application
    Filed: March 11, 2015
    Publication date: January 5, 2017
    Applicants: AISIN TAKAOKA CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuji YAMASHITA, Kiyohito KONDO, Yoshimasa SAWADA, Hirokazu KAWABE, Yoshiteru INAMOTO
  • Publication number: 20160332588
    Abstract: A vehicle front portion structure includes: a front side member; a load-bearing member provided at an outer side face of a vehicle width direction outer side of the front side member, the load-bearing member including a load transmission portion that protrudes to the vehicle width direction outer side and to a vehicle front from the outer side face; a front bumper reinforcement; an inner side collision-absorbing portion that couples a front end of the front side member with the front bumper reinforcement; and an outer side collision-absorbing portion disposed at the vehicle width direction outer side of the inner side collision-absorbing portion, at least a portion of the outer side collision-absorbing portion being disposed between a front end of the load transmission portion and the front bumper reinforcement, and the outer side collision-absorbing portion being higher in compression strength in the vehicle front-and-rear direction than the inner side collision-absorbing portion.
    Type: Application
    Filed: March 14, 2016
    Publication date: November 17, 2016
    Applicants: Toyota Jidosha Kabushiki Kaisha, Aisin Takaoka Co., Ltd.
    Inventors: Ryosuke WATANABE, Tatsuya KOMAMURA, Yasunori IWAMOTO, Ikuto HIRAI
  • Publication number: 20160281578
    Abstract: A catalyst casing-integrated exhaust manifold (manifold converter) includes an exhaust manifold section and a catalyst casing section. The catalyst casing section includes an approximately cylindrically-shaped casing main body holding a catalyst carrier, a conical part interconnecting the casing main body and the exhaust manifold section, and an outlet side shell connected to a downstream side of the casing main body. The exhaust manifold section and the catalyst casing section are formed by pressing a tailored blank by welding at least two metal blanks different in kind of materials and/or having different in thicknesses. In addition, the exhaust manifold section and the conical part of the catalyst casing section are formed of the same metal blank. The catalyst casing-integrated exhaust manifold and method of manufacturing same can reduce a number of components etc., thereby saving manufacturing cost.
    Type: Application
    Filed: September 12, 2014
    Publication date: September 29, 2016
    Applicant: AISIN TAKAOKA CO., LTD.
    Inventor: Yoshiyuki UCHIKAWA
  • Publication number: 20160254432
    Abstract: A thermoelectric element is formed with a thread portion on at least one end in an electromotive force generating direction.
    Type: Application
    Filed: October 28, 2014
    Publication date: September 1, 2016
    Applicant: AISIN TAKAOKA CO., LTD.
    Inventor: Hitoshi YOSHIMI
  • Publication number: 20160252174
    Abstract: In a differential apparatus component (ring gear-integrated with differential case 12), a differential case and a ring gear are formed integrally and seamlessly of cast steel. Cast Steel is preferably composed of 0.3 to 1.0% by mass of silicon (Si), 0.5 to 1.2% by mass of manganese (Mn), 0.1 to 0.5% by mass of vanadium (V), 0.01 to 0.05% by mass of tin (Sn), 0.1 to 1.5% by mass of chromium (Cr), 0.2 to 1.0% by mass of copper (Cu), and the rest composed of iron (Fe) and unavoidable impurities.
    Type: Application
    Filed: October 22, 2014
    Publication date: September 1, 2016
    Applicant: AISIN TAKAOKA CO., LTD.
    Inventors: Zhong-zhi ZHANG, Huaisheng DAI, Tomohiro YAMAGUCHI
  • Publication number: 20160082911
    Abstract: Provided is a bumper joining structure, including: a bumper reinforcement having a front portion extending in a vehicle width direction, and a pair of flange portions extending from both edge portions of the front portion in a vehicle up-down direction, wherein the pair of flange portions include first joining portions; and a plurality of crush boxes arranged on the bumper reinforcement so as to be spaced apart from each other in the vehicle width direction, the plurality of crush boxes having a tubular shape which has a pair of end portions in a vehicle front-rear direction and side surfaces extending in the vehicle front-rear direction, wherein one of the pair of end portions is mounted to the front portion, and the side surfaces include second joining portions which join to the first joining portions.
    Type: Application
    Filed: March 19, 2014
    Publication date: March 24, 2016
    Applicants: AISIN SEIKI KABUSHIKI KAISHA, AISIN KEIKINZOKU KABUSHIKI KAISHA, AISIN TAKAOKA CO., LTD.
    Inventors: Takanobu KANEKO, Yoshinori ITO, Kiyoichi KITA
  • Publication number: 20160068936
    Abstract: An austenitic heat-resistant cast steel includes 0.1 to 0.6% by mass of C, 1.0 to 3.0% by mass of Si, 0.5 to 1.5% by mass of Mn, 0.05% by mass or less of P, 0.05 to 0.3% by mass of S, 9 to 16% by mass of Ni, 14 to 20% by mass of Cr, 0.1 to 0.2% by mass of N, and the balance of iron and inevitable impurities, in which a matrix structure of the austenitic heat-resistant cast steel is configured of austenite crystal grains, and a ferrite phase is dispersed and interposed between the austenite crystal grains so as to cover the austenite crystal grains.
    Type: Application
    Filed: March 18, 2014
    Publication date: March 10, 2016
    Applicants: AISIN TAKAOKA CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazumi OHTAKE, Takamichi UEDA, Yoshikazu GENMA, Takahiro SATO, Hiroshi FUJII
  • Publication number: 20160016359
    Abstract: A manufacturing method of a composite structure includes: (a) preparing: a metallic sheet(s) having a through-hole(s) penetrating throughout the metallic sheet(s) in its thickness direction; (b) setting a prepreg(s), constituting a fiber reinforced plastic sheet(s), and the metallic sheet in a pair of dies, which have a recess(es) arranged at a position(s) opposed to one side opening(s) of the through-hole(s), the recess(es) having a larger diameter than the one side opening; (c) closing the dies, wherein, upon closing, (ca) the prepreg(s) and the metallic sheet are molded to the predetermined shape, while surface-contacting therebetween, (cb) at least one of the prepreg(s) and a patch member(s) is extruded into the through-hole(s), so that the shaft part is molded, and (cc) the patch member(s) forms at least part of a head part(s) in the recess(es), the head part(s) integrated with the shaft part(s) and engaging on the metallic sheet(s).
    Type: Application
    Filed: March 12, 2014
    Publication date: January 21, 2016
    Applicant: AISIN TAKAOKA CO., LTD.
    Inventors: Kiyohito KONDO, Yuji YAMASHITA
  • Publication number: 20150380136
    Abstract: The iron-based soft magnetic material includes: a parent phase containing iron as a main component; and a grain boundary phase present in a crystal grain boundary of the parent phase, the grain boundary phase containing as a main component a sulfide containing copper.
    Type: Application
    Filed: June 30, 2015
    Publication date: December 31, 2015
    Applicants: Aisin Seiki Kabushiki Kaisha, Aisin Takaoka Co., Ltd.
    Inventors: Makoto TSUKAHARA, Mio BAN, Takeshi SEO, Zhong-zhi ZHANG
  • Publication number: 20150377556
    Abstract: An infrared furnace is able to heat a first region and a second region of a work in different temperature regions, provided with a plurality of infrared lamps opposing the work, and a member positioned between the work and the plurality of infrared lamps apart from the work and the infrared lamps, to be arranged above a boundary region between the first and second regions.
    Type: Application
    Filed: January 30, 2014
    Publication date: December 31, 2015
    Applicant: AISIN TAKAOKA CO., LTD.
    Inventor: Katsunori ISHIGURO
  • Publication number: 20150376728
    Abstract: An infrared heating method comprises: wholly infrared heating a steel sheet uniformly up to a temperature which is A3 point or above; and temperature distribution controlling, wherein, after the wholly infrared heating, partial lowering of a light intensity of infrared rays irradiated toward the steel sheet is performed to provide a first region having a temperature of A3 point or above and a second region having a temperature less than A1 point in the steel sheet.
    Type: Application
    Filed: January 30, 2014
    Publication date: December 31, 2015
    Applicant: AISIN TAKAOKA CO., LTD.
    Inventor: Ryozo WADA