Abstract: The present invention concerns a process for preparing a microfibrous multilayer composite material comprising: 1) realizing a non-woven microfibrous semi-finished product made up of microfibres of one or more polymers dispersed in a polyurethane matrix (semi-finished product IE); 2) cutting the semi-finished product lengthwise into two layers; 3) buffing at least one layer on one side (side N) so as to extract the microfibres and form the nap, thereby obtaining a semi-finished raw product; 4) cutting at least one semi-finished raw product lengthwise parallel to the surfaces, producing an non-woven intermediate product, containing the buffed side (side N) and a waste layer (containing the side that has not been buffed—side S); 5) coupling the non-woven intermediate product (on the side opposite side N) to a fabric made of polyethylene terephthalate fibres by means of the application of a thermoplastic polyurethane adhesive that can be cross-linked between the non-woven intermediate product and the fabric; 6)

Abstract: An artificial leather having a suede appearance and colors within the grey-black range and high color fastness comprising a microfibrous component and an elastomeric matrix; the microfibrous component consisting of polyester microfibers having a count of 0.01 to 0.50 dtex; the elastomeric matrix consisting of polyurethane consisting of soft and hard segments; the ratio between the elastomeric matrix and the microfibrous component ranging from 20/80 and 50/50 by mass; the microfibrous component containing carbon black pigment in a percentage of 0.05 to 2.00% by mass; the elastomeric matrix containing carbon black pigment in a percentage of 0 to 10% by weight; the carbon black always having an average dimension smaller than 0.4 microns. The average length of the tassel is between 200 and 500 microns. The soft segments consist of at least one polycarbonate diol selected from polyalkylene carbonate diols and at least one polyester diol.

Abstract: The invention refers to a process for the preparation of a microfibrous non-woven fabric based on polyester or polyamide microfibers immersed in a polyurethane matrix, and having a thickness equal to or less than 0.65 mm, a flat or slightly mottled appearance and a nap length of less than 350 ?m. The non-woven fabric is used for the preparation of coverings for consumer goods, particularly for the preparation of covers and cases for electronic products.

Abstract: The invention refers to a process for the preparation of a microfibrous non-woven fabric based on polyester or polyamide microfibers immersed in a polyurethane matrix, and having a thickness equal to or less than 0.65 mm, a flat or slightly mottled appearance and a nap length of less than 350 ?m. The non-woven fabric is used for the preparation of coverings for consumer goods, particularly for the preparation of covers and cases for electronic products.

Abstract: The present invention concerns a process for the preparation of a flocked material for coating surfaces and structures such as the interiors of automobiles, objects for interior decorating (walls, sofas, armchairs, etc.), handbags, suitcases or other accessories, covers or cases for weapons, musical instruments or electronic devices, or to make carpets and/or rugs, and that comprises the use of bicomponent fibres of the “island-in-the-sea” type of limited length (microfibres). The process of the invention comprises a step of partial and selective dissolution of the sea component by an alkaline removal agent, which makes it possible to obtain a flocked material characterized by improved resistance to abrasion and a more appealing appearance compared to flocked products of the prior art.

Abstract: A composite material is described, comprising: (a) microfibers selected from synthetic microfibers; (b) elastomer/lamellar clay nanocomposite matrix; said lamellar clay being selected from organophilic lamellar clays and functionalized organophilic lamellar clays. Dyed chamois woven-non-woven fabrics are also described, obtained starting from said composite material.

Abstract: An artificial leather having a suede appearance and colours within the grey-black range and high colour fastness comprising a microfibrous component and an elastomeric matrix; the microfibrous component consisting of polyester microfibres having a count of 0.01 to 0.50 dtex; the elastomeric matrix consisting of polyurethane consisting of soft and hard segments; the ratio between the elastomeric matrix and the microfibrous component ranging from 20/80 and 50/50 by mass; the microfibrous component containing carbon black pigment in a percentage of 0.05 to 2.00% by mass; the elastomeric matrix containing carbon black pigment in a percentage of 0 to 10% by weight; the carbon black always having an average dimension smaller than 0.4 microns. The average length of the tassel is between 200 and 500 microns. The soft segments consist of at least one polycarbonate diol selected from polyalkylene carbonate diols and at least one polyester diol.

Abstract: In one embodiment, a process is disclosed for the preparation of a multilayer intermediate product impregnated with polyurethane that is useful for the production of soft synthetic leather having enhanced mechanical resistance. The process comprises the steps of: a. producing a microfibrous non-woven intermediate product that includes microfibers of one or more polymers selected from the group consisting of polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, polyacrylonitrile, and polyamide; b. producing an intermediate multilayer product by adhesive coupling, the intermediate multilayer product including at least one layer of the non-woven microfibrous intermediate product and at least one layer of a reinforcing textile product; and c. impregnating the multilayer intermediate product with one or more polyurethane solutions, thereby obtaining a multilayer intermediate product impregnated with polyurethane.

Abstract: In one embodiment, a process is disclosed for the preparation of a multilayer intermediate product impregnated with polyurethane that is useful for the production of soft synthetic leather having enhanced mechanical resistance. The process comprises the steps of: a. producing a microfibrous non-woven intermediate product that includes microfibers of one or more polymers selected from the group consisting of polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, polyacrylonitrile, and polyamide; b. producing an intermediate multilayer product by adhesive coupling, the intermediate multilayer product including at least one layer of the non-woven microfibrous intermediate product and at least one layer of a reinforcing textile product; and c. impregnating the multilayer intermediate product with one or more polyurethane solutions, thereby obtaining a multilayer intermediate product impregnated with polyurethane.

Abstract: A composite material is described, comprising: (a) microfibers selected from synthetic microfibers; (b) elastomer/lamellar clay nanocomposite matrix; said lamellar clay being selected from organophilic lamellar clays and functionalized organophilic lamellar clays. Dyed chamois woven-non-woven fabrics are also described, obtained starting from said composite material.

Abstract: A high durability composite textile material, like a synthetic suede, is prepared according to a procedure that comprises the impregnation of micro-fibers non-woven fabric substrate with a polyurethane-polyurea solution. This polymer solution, is made by a pre-polymerization phase between diisocyanate and polyols, a dilution phase of the pre-polymer thus obtained and an extension step of the pre-polymer, the extension of the pre-polymer free isocyanate groups is carried out by means water addition.

Abstract: A method of preparation of microfibrous non-woven fabric of the suede-finish type comprising the steps of: spinning of a bi-component fiber of the “islands in the sea” type in which the “island” comprises a polymer chosen from among those employed in textile applications while the “sea” is a polymer that can dissolve and be removed by means of treatment with water, alkaline or acidic aqueous solutions, with non-polluting organic solvents alone or in aqueous solution; preparing a felt with the bi-component fiber; impregnating the felt with aqueous solution of polyvinylalcohol with reduced solubility in water; removing the “sea” component by treatment with solvents step; impregnating with emulsion or polyurethane dispersion; removing the polyvinylalcohol; and finishing the non-woven fabric obtained.

Abstract: A process for the preparation of a micro-fibrous non-woven fabric of the suede leather type includes spinning a two-component fiber of the “islands in the sea” type having an island component and a sea component and then preparing a felt from the two-component fiber. The felt is treated with thermal stabilization and impregnated with polyurethane from an aqueous polyurethane emulsion. The polyurethane is fixed to the felt and the sea component is removed. The felt is then impregnated with polyurethane for a second time with an aqueous emulsion or a high durability solution in organic solvent. The polyurethane is then fixed to the felt for a second time to obtain a non-woven fabric and a finishing treatment is applied to the non-woven fabric.

Abstract: A flame-resistant additive for textile materials and microfiber non-woven fabrics of the artificial-leather type that imparts a high level of fireproofing properties to the textile material treated without negatively affecting the visual and mechanical characteristics, softness to the touch. The flame-resistant additive includes a fireproofing component having a finely divided mixture of melamine and melamine cyanurate and a clay or other adsorbent material such as diatomaceous earth, zeolite, inorganic oxides such as alumina, silica, magnesium oxide or mixtures of inorganic oxides and a binder which includes an aqueous dispersion of an acrylic or maleic polymer or copolymer and a multifunctional cross-linker of the acrylic or maleic polymer or copolymer.

Abstract: A composite product comprising an imitation leather microfibrous fabric and an impermeable polymer film coupled thereto by an adhesive material, said impermeable film being so selected that it will adhere as a coating on a polymeric plastic article manufactured in a mold by the cold injection molding technique at the time of the injection molding operations for preparing said polymeric plastic article when the composite product is present in the mold fitted to the inside surface of the mold and the impermeable polymer film side of the composite product faces the interior of the mold while preventing passage of the injected polymeric plastic through the imitation leather microfibrous fabric and the molded article coated with the composite product.

Abstract: An imitation leather laminate material comprises a base sheet consisting of 50 to 90% by weight of a microfiber felt wherein said microfibers are polyethylene terephthalate or polyamide 6 or polyamide 6--6 of from 0.05 to 0.4 denier, and 50 to 10% by weight of a polyurethane-polyurea polymer having an average molecular weight corresponding to a polymer solution viscosity within the range from 10,000 to 50,000 centipoise (cps) when the solution is 25% by weight in dimethylformamide at a temperature of 20.degree. C.; the resulting base sheet has final weight within 140 to 450 g/m.sup.2 and density within 0.20 to 0.40 g/cm.sup.3 and is backed with one or more functional substrates adhered thereto.