Abstract: A method and apparatus for charging a battery pack including a plurality of electrochemical cells distributed within a thermal management composite matrix, including a phase change material. The method operates upon determining that a battery pack temperature and/or voltage measurement is below a predetermined minimum threshold. The pack temperature and/or the voltage measurement is raised to the predetermined minimum threshold, such as by applying a low current rate, and then the charging rate is increased upon reaching the predetermined minimum threshold. The increased charging rate is further selected based upon a thermal state of charge of the thermal management composite matrix.

Abstract: A method and apparatus for determining and/or monitoring a thermal state of charge or melt fraction of phase change material in a battery system. The battery system includes a plurality of electrochemical cell elements, a supply of a phase change material in thermal contact with the plurality of electrochemical cell elements, and a battery management system that monitors a thermal storage capacity of the phase change material and automatically controls a power of the plurality of electrochemical cell elements as a function of the thermal storage capacity of the phase change material. The battery management system automatically adjusts a power output of the plurality of electrochemical cell elements as a function of the thermal storage capacity of the phase change material to provide a heat output within a predetermined safe temperature limit.

Abstract: A thermal propagation prevention device and method for a battery pack including a plurality of battery cells. The device includes a liquid loaded material, such as a hydrogel or liquid loaded superabsorbent polymer, contained in a propagation arrestor configured to cover at Least one of the plurality of battery cells. The liquid loaded material is configured to phase change under heat from a rupture of the at least one of the plurality of battery cells and release a quenching vapor. The vapor further dilutes the electrolyte released from the at least one of the plurality of battery cells.

Abstract: A method and apparatus for determining and/or monitoring a thermal state of charge or melt fraction of phase change material in a battery system. The battery system includes a plurality of electrochemical cell elements, a supply of a phase change material in thermal contact with the plurality of electrochemical cell elements, and a battery management system that monitors a thermal storage capacity of the phase change material and automatically controls a power of the plurality of electrochemical cell elements as a function of the thermal storage capacity of the phase change material. The battery management system automatically adjusts a power output of the plurality of electrochemical cell elements as a function of the thermal storage capacity of the phase change material to provide a heat output within a predetermined safe temperature limit.

Abstract: A thermal management composite, comprising a phase change material within a carbon or graphite matrix. The matrix is coated with a polymer coating to improve flexibility. The matrix can be a molded carbon or graphite material or a carbon or graphite cloth.

Abstract: A thermal management method and system for energy storage devices, such as devices including an array of electrochemical cell elements. A first phase change material is in heat-transferring thermal contact with the electrochemical cell elements. A second phase change material in heat-transferring thermal contact with the first phase change material. A heat exchange path can be disposed between the first phase change material and the second phase change material.

Abstract: A thermal management composite, comprising a phase change material within a carbon or graphite matrix. The matrix is coated with a polymer coating to improve flexibility. The matrix can be a molded carbon or graphite material or a carbon or graphite cloth.

Abstract: A thermal management composite, comprising a phase change material within a carbon or graphite matrix. The matrix is coated with a polymer coating to improve flexibility. The matrix can be a molded carbon or graphite material or a carbon or graphite cloth.

Abstract: A thermal management composite, comprising a phase change material within a carbon or graphite matrix. The matrix is coated with a polymer coating to improve flexibility. The matrix can be a molded carbon or graphite material or a carbon or graphite cloth.

Abstract: A thermal management method and system for energy storage devices, such as devices including an array of electro-chemical cell elements. A first phase change material is in heat-transferring thermal contact with the electrochemical cell elements. A second phase change material in heat-transferring thermal contact with the first phase change material. A heat exchange path can be disposed between the first phase change material and the second phase change material.