Patents Assigned to All Power Labs, Inc.
  • Patent number: 10351777
    Abstract: A biomass thermal conversion system including a fixed bed drying zone; a fixed bed pyrolysis zone fluidly connected to the drying zone; a combustion zone fluidly connected to the pyrolysis zone by a material path; and a comminution mechanism arranged across the material path between the pyrolysis zone and the combustion zone, configured to grind char off a pyrolyzed surface of solid biomass and reduce a dimension of the solid biomass below a threshold size.
    Type: Grant
    Filed: July 20, 2017
    Date of Patent: July 16, 2019
    Assignee: All Power Labs, Inc.
    Inventor: James Mason
  • Patent number: 10047307
    Abstract: A gasification system including: a casing defining: a solid material inlet; a fixed bed drying zone proximal the solid material inlet; a fixed bed pyrolysis zone arranged below the drying zone along a gravity vector, distal the solid material inlet across the pyrolysis zone; a kinetic bed combustion zone surrounded by the pyrolysis zone; and a fluidization channel extending through the drying zone and pyrolysis zone and fluidly connected to the combustion zone, the fluidization channel defining a kinetic bed reduction zone fluidly isolated from and thermally connected to the pyrolysis zone and the drying zone by the fluidization channel.
    Type: Grant
    Filed: August 26, 2016
    Date of Patent: August 14, 2018
    Assignee: All Power Labs, Inc.
    Inventor: James Mason
  • Patent number: 9951279
    Abstract: A biochar and electric power generator that receives carbonaceous material and outputs variable amounts of electrical energy and char, including a pyrolysis module, a reaction module, and a char removal mechanism arranged between the pyrolysis module and the reaction module, an engine module including an engine and an alternator, configured to convert gaseous fuel produced by the reaction module into electric power and to provide waste heat to the pyrolysis module, and a flare configured to burn tar gas and to provide waste heat to the pyrolysis module.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: April 24, 2018
    Assignee: All Power Labs, Inc.
    Inventor: James Mason
  • Patent number: 9780623
    Abstract: A compact biomass gasification-based power generation system that converts carbonaceous material into electrical power, including an enclosure that encases: a gasifier including a pyrolysis module coaxially arranged above a reactor module, a generator including an engine and an alternator, and a hopper. The generator system additionally includes a first heat exchanger fluidly connected to an outlet of the reactor module and thermally connected to the drying module, a second heat exchanger fluidly connected to an outlet of the engine and thermally connected to the pyrolysis module, and a third heat exchanger fluidly connected between the outlet of the reactor module and the first heat exchanger, the third heat exchanger thermally connected to an air inlet of the reactor module. The system can additionally include a central wiring conduit electrically connected to the pyrolysis module, reactor module, and engine, and a control panel connected to the conduit that enables single-side operation.
    Type: Grant
    Filed: September 30, 2016
    Date of Patent: October 3, 2017
    Assignee: All Power Labs, Inc.
    Inventors: James Matthew Mason, Bear Kaufmann, Nick Bindbeutel, Julia Hasty, Ariel Fisk-Vittori
  • Patent number: 9745516
    Abstract: A biomass thermal conversion system including a fixed bed drying zone; a fixed bed pyrolysis zone fluidly connected to the drying zone; a combustion zone fluidly connected to the pyrolysis zone by a material path; and a comminution mechanism arranged across the material path between the pyrolysis zone and the combustion zone, configured to grind char off a pyrolyzed surface of solid biomass and reduce a dimension of the solid biomass below a threshold size.
    Type: Grant
    Filed: March 17, 2014
    Date of Patent: August 29, 2017
    Assignee: All Power Labs, Inc.
    Inventor: James Mason
  • Publication number: 20170018996
    Abstract: A compact biomass gasification-based power generation system that converts carbonaceous material into electrical power, including an enclosure that encases: a gasifier including a pyrolysis module coaxially arranged above a reactor module, a generator including an engine and an alternator, and a hopper. The generator system additionally includes a first heat exchanger fluidly connected to an outlet of the reactor module and thermally connected to the drying module, a second heat exchanger fluidly connected to an outlet of the engine and thermally connected to the pyrolysis module, and a third heat exchanger fluidly connected between the outlet of the reactor module and the first heat exchanger, the third heat exchanger thermally connected to an air inlet of the reactor module. The system can additionally include a central wiring conduit electrically connected to the pyrolysis module, reactor module, and engine, and a control panel connected to the conduit that enables single-side operation.
    Type: Application
    Filed: September 30, 2016
    Publication date: January 19, 2017
    Applicant: All Power Labs, Inc.
    Inventors: James Matthew Mason, Bear Kaufmann, Nick Bindbeutel, Julia Hasty, Ariel Fisk-Vittori
  • Patent number: 9476352
    Abstract: A compact biomass gasification-based power generation system that converts carbonaceous material into electrical power, including an enclosure that encases: a gasifier including a pyrolysis module coaxially arranged above a reactor module, a generator including an engine and an alternator, and a hopper. The generator system additionally includes a first heat exchanger fluidly connected to an outlet of the reactor module and thermally connected to the drying module, a second heat exchanger fluidly connected to an outlet of the engine and thermally connected to the pyrolysis module, and a third heat exchanger fluidly connected between the outlet of the reactor module and the first heat exchanger, the third heat exchanger thermally connected to an air inlet of the reactor module. The system can additionally include a central wiring conduit electrically connected to the pyrolysis module, reactor module, and engine, and a control panel connected to the conduit that enables single-side operation.
    Type: Grant
    Filed: August 5, 2014
    Date of Patent: October 25, 2016
    Assignee: All Power Labs, Inc.
    Inventors: James Matthew Mason, Bear Kaufmann, Nick Bindbeutel, Julia Hasty, Ariel Fisk-Vittori
  • Patent number: 9453170
    Abstract: A gasification system including: a casing defining: a solid material inlet; a fixed bed drying zone proximal the solid material inlet; a fixed bed pyrolysis zone arranged below the drying zone along a gravity vector, distal the solid material inlet across the pyrolysis zone; a kinetic bed combustion zone surrounded by the pyrolysis zone; and a kinetic channel extending through the drying zone and pyrolysis zone and fluidly connected to the combustion zone, the kinetic channel defining a kinetic bed reduction zone fluidly isolated from and thermally connected to the pyrolysis zone and the drying zone by the kinetic channel.
    Type: Grant
    Filed: March 17, 2014
    Date of Patent: September 27, 2016
    Assignee: All Power Labs, Inc.
    Inventor: James Mason
  • Publication number: 20140262725
    Abstract: A biomass thermal conversion system including a fixed bed drying zone; a fixed bed pyrolysis zone fluidly connected to the drying zone; a combustion zone fluidly connected to the pyrolysis zone by a material path; and a comminution mechanism arranged across the material path between the pyrolysis zone and the combustion zone, configured to grind char off a pyrolyzed surface of solid biomass and reduce a dimension of the solid biomass below a threshold size.
    Type: Application
    Filed: March 17, 2014
    Publication date: September 18, 2014
    Applicant: All Power Labs, Inc.
    Inventor: James Mason
  • Publication number: 20140259925
    Abstract: A gasification system including: a casing defining: a solid material inlet; a fixed bed drying zone proximal the solid material inlet; a fixed bed pyrolysis zone arranged below the drying zone along a gravity vector, distal the solid material inlet across the pyrolysis zone; a kinetic bed combustion zone surrounded by the pyrolysis zone; and a fluidization channel extending through the drying zone and pyrolysis zone and fluidly connected to the combustion zone, the fluidization channel defining a kinetic bed reduction zone fluidly isolated from and thermally connected to the pyrolysis zone and the drying zone by the fluidization channel.
    Type: Application
    Filed: March 17, 2014
    Publication date: September 18, 2014
    Applicant: All Power Labs, Inc.
    Inventor: James Mason
  • Publication number: 20140250784
    Abstract: A downdraft gasifier for producing a gaseous fuel to be used in an engine from a carbonaceous material with a pyrolysis module, a reactor module, and a heat exchanger system that cooperate to produce the gaseous fuel from the carbonaceous material and to extract particulates from the gaseous fuel from the reactor. The heat exchange system includes a first heat exchanger coupled to the dryer module that heats the carbonaceous material with the gaseous fuel output of the reactor module to dry the carbonaceous material; a second heat exchanger coupled to the pyrolysis module that heats the dried carbonaceous material with the exhaust from the engine to pyrolyze the dried carbonaceous material into tar gas and charcoal; and a third heat exchanger coupled to the reactor module that heats air used to combust the tar gas with the gaseous fuel output of the reactor module to preheat the air.
    Type: Application
    Filed: May 19, 2014
    Publication date: September 11, 2014
    Applicant: ALL POWER LABS, INC.
    Inventor: James Mason
  • Patent number: 8829695
    Abstract: A compact biomass gasification-based power generation system that converts carbonaceous material into electrical power, including an enclosure that encases: a gasifier including a pyrolysis module coaxially arranged above a reactor module, a generator including an engine and an alternator, and a hopper. The generator system additionally includes a first heat exchanger fluidly connected to an outlet of the reactor module and thermally connected to the drying module, a second heat exchanger fluidly connected to an outlet of the engine and thermally connected to the pyrolysis module, and a third heat exchanger fluidly connected between the outlet of the reactor module and the first heat exchanger, the third heat exchanger thermally connected to an air inlet of the reactor module. The system can additionally include a central wiring conduit electrically connected to the pyrolysis module, reactor module, and engine, and a control panel connected to the conduit that enables single-side operation.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: September 9, 2014
    Assignee: All Power Labs, Inc.
    Inventors: James Mason, Bear Kaufmann, Nicholas Bindbeutel, Julia Hasty, Ariel Fisk-Vittori
  • Patent number: 8764857
    Abstract: A downdraft gasifier for producing a gaseous fuel to be used in an engine from a carbonaceous material with a pyrolysis module, a reactor module, and a heat exchanger system that cooperate to produce the gaseous fuel from the carbonaceous material and to extract particulates from the gaseous fuel from the reactor. The heat exchange system includes a first heat exchanger coupled to the dryer module that heats the carbonaceous material with the gaseous fuel output of the reactor module to dry the carbonaceous material; a second heat exchanger coupled to the pyrolysis module that heats the dried carbonaceous material with the exhaust from the engine to pyrolyze the dried carbonaceous material into tar gas and charcoal; and a third heat exchanger coupled to the reactor module that heats air used to combust the tar gas with the gaseous fuel output of the reactor module to preheat the air.
    Type: Grant
    Filed: July 29, 2010
    Date of Patent: July 1, 2014
    Assignee: All Power Labs, Inc.
    Inventor: James Matthew Mason