Patents Assigned to All Power Labs, Inc.
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Patent number: 10351777Abstract: A biomass thermal conversion system including a fixed bed drying zone; a fixed bed pyrolysis zone fluidly connected to the drying zone; a combustion zone fluidly connected to the pyrolysis zone by a material path; and a comminution mechanism arranged across the material path between the pyrolysis zone and the combustion zone, configured to grind char off a pyrolyzed surface of solid biomass and reduce a dimension of the solid biomass below a threshold size.Type: GrantFiled: July 20, 2017Date of Patent: July 16, 2019Assignee: All Power Labs, Inc.Inventor: James Mason
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Patent number: 10047307Abstract: A gasification system including: a casing defining: a solid material inlet; a fixed bed drying zone proximal the solid material inlet; a fixed bed pyrolysis zone arranged below the drying zone along a gravity vector, distal the solid material inlet across the pyrolysis zone; a kinetic bed combustion zone surrounded by the pyrolysis zone; and a fluidization channel extending through the drying zone and pyrolysis zone and fluidly connected to the combustion zone, the fluidization channel defining a kinetic bed reduction zone fluidly isolated from and thermally connected to the pyrolysis zone and the drying zone by the fluidization channel.Type: GrantFiled: August 26, 2016Date of Patent: August 14, 2018Assignee: All Power Labs, Inc.Inventor: James Mason
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Patent number: 9951279Abstract: A biochar and electric power generator that receives carbonaceous material and outputs variable amounts of electrical energy and char, including a pyrolysis module, a reaction module, and a char removal mechanism arranged between the pyrolysis module and the reaction module, an engine module including an engine and an alternator, configured to convert gaseous fuel produced by the reaction module into electric power and to provide waste heat to the pyrolysis module, and a flare configured to burn tar gas and to provide waste heat to the pyrolysis module.Type: GrantFiled: March 15, 2013Date of Patent: April 24, 2018Assignee: All Power Labs, Inc.Inventor: James Mason
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Patent number: 9780623Abstract: A compact biomass gasification-based power generation system that converts carbonaceous material into electrical power, including an enclosure that encases: a gasifier including a pyrolysis module coaxially arranged above a reactor module, a generator including an engine and an alternator, and a hopper. The generator system additionally includes a first heat exchanger fluidly connected to an outlet of the reactor module and thermally connected to the drying module, a second heat exchanger fluidly connected to an outlet of the engine and thermally connected to the pyrolysis module, and a third heat exchanger fluidly connected between the outlet of the reactor module and the first heat exchanger, the third heat exchanger thermally connected to an air inlet of the reactor module. The system can additionally include a central wiring conduit electrically connected to the pyrolysis module, reactor module, and engine, and a control panel connected to the conduit that enables single-side operation.Type: GrantFiled: September 30, 2016Date of Patent: October 3, 2017Assignee: All Power Labs, Inc.Inventors: James Matthew Mason, Bear Kaufmann, Nick Bindbeutel, Julia Hasty, Ariel Fisk-Vittori
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Patent number: 9745516Abstract: A biomass thermal conversion system including a fixed bed drying zone; a fixed bed pyrolysis zone fluidly connected to the drying zone; a combustion zone fluidly connected to the pyrolysis zone by a material path; and a comminution mechanism arranged across the material path between the pyrolysis zone and the combustion zone, configured to grind char off a pyrolyzed surface of solid biomass and reduce a dimension of the solid biomass below a threshold size.Type: GrantFiled: March 17, 2014Date of Patent: August 29, 2017Assignee: All Power Labs, Inc.Inventor: James Mason
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Publication number: 20170018996Abstract: A compact biomass gasification-based power generation system that converts carbonaceous material into electrical power, including an enclosure that encases: a gasifier including a pyrolysis module coaxially arranged above a reactor module, a generator including an engine and an alternator, and a hopper. The generator system additionally includes a first heat exchanger fluidly connected to an outlet of the reactor module and thermally connected to the drying module, a second heat exchanger fluidly connected to an outlet of the engine and thermally connected to the pyrolysis module, and a third heat exchanger fluidly connected between the outlet of the reactor module and the first heat exchanger, the third heat exchanger thermally connected to an air inlet of the reactor module. The system can additionally include a central wiring conduit electrically connected to the pyrolysis module, reactor module, and engine, and a control panel connected to the conduit that enables single-side operation.Type: ApplicationFiled: September 30, 2016Publication date: January 19, 2017Applicant: All Power Labs, Inc.Inventors: James Matthew Mason, Bear Kaufmann, Nick Bindbeutel, Julia Hasty, Ariel Fisk-Vittori
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Patent number: 9476352Abstract: A compact biomass gasification-based power generation system that converts carbonaceous material into electrical power, including an enclosure that encases: a gasifier including a pyrolysis module coaxially arranged above a reactor module, a generator including an engine and an alternator, and a hopper. The generator system additionally includes a first heat exchanger fluidly connected to an outlet of the reactor module and thermally connected to the drying module, a second heat exchanger fluidly connected to an outlet of the engine and thermally connected to the pyrolysis module, and a third heat exchanger fluidly connected between the outlet of the reactor module and the first heat exchanger, the third heat exchanger thermally connected to an air inlet of the reactor module. The system can additionally include a central wiring conduit electrically connected to the pyrolysis module, reactor module, and engine, and a control panel connected to the conduit that enables single-side operation.Type: GrantFiled: August 5, 2014Date of Patent: October 25, 2016Assignee: All Power Labs, Inc.Inventors: James Matthew Mason, Bear Kaufmann, Nick Bindbeutel, Julia Hasty, Ariel Fisk-Vittori
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Patent number: 9453170Abstract: A gasification system including: a casing defining: a solid material inlet; a fixed bed drying zone proximal the solid material inlet; a fixed bed pyrolysis zone arranged below the drying zone along a gravity vector, distal the solid material inlet across the pyrolysis zone; a kinetic bed combustion zone surrounded by the pyrolysis zone; and a kinetic channel extending through the drying zone and pyrolysis zone and fluidly connected to the combustion zone, the kinetic channel defining a kinetic bed reduction zone fluidly isolated from and thermally connected to the pyrolysis zone and the drying zone by the kinetic channel.Type: GrantFiled: March 17, 2014Date of Patent: September 27, 2016Assignee: All Power Labs, Inc.Inventor: James Mason
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Publication number: 20140262725Abstract: A biomass thermal conversion system including a fixed bed drying zone; a fixed bed pyrolysis zone fluidly connected to the drying zone; a combustion zone fluidly connected to the pyrolysis zone by a material path; and a comminution mechanism arranged across the material path between the pyrolysis zone and the combustion zone, configured to grind char off a pyrolyzed surface of solid biomass and reduce a dimension of the solid biomass below a threshold size.Type: ApplicationFiled: March 17, 2014Publication date: September 18, 2014Applicant: All Power Labs, Inc.Inventor: James Mason
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Publication number: 20140259925Abstract: A gasification system including: a casing defining: a solid material inlet; a fixed bed drying zone proximal the solid material inlet; a fixed bed pyrolysis zone arranged below the drying zone along a gravity vector, distal the solid material inlet across the pyrolysis zone; a kinetic bed combustion zone surrounded by the pyrolysis zone; and a fluidization channel extending through the drying zone and pyrolysis zone and fluidly connected to the combustion zone, the fluidization channel defining a kinetic bed reduction zone fluidly isolated from and thermally connected to the pyrolysis zone and the drying zone by the fluidization channel.Type: ApplicationFiled: March 17, 2014Publication date: September 18, 2014Applicant: All Power Labs, Inc.Inventor: James Mason
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Publication number: 20140250784Abstract: A downdraft gasifier for producing a gaseous fuel to be used in an engine from a carbonaceous material with a pyrolysis module, a reactor module, and a heat exchanger system that cooperate to produce the gaseous fuel from the carbonaceous material and to extract particulates from the gaseous fuel from the reactor. The heat exchange system includes a first heat exchanger coupled to the dryer module that heats the carbonaceous material with the gaseous fuel output of the reactor module to dry the carbonaceous material; a second heat exchanger coupled to the pyrolysis module that heats the dried carbonaceous material with the exhaust from the engine to pyrolyze the dried carbonaceous material into tar gas and charcoal; and a third heat exchanger coupled to the reactor module that heats air used to combust the tar gas with the gaseous fuel output of the reactor module to preheat the air.Type: ApplicationFiled: May 19, 2014Publication date: September 11, 2014Applicant: ALL POWER LABS, INC.Inventor: James Mason
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Patent number: 8829695Abstract: A compact biomass gasification-based power generation system that converts carbonaceous material into electrical power, including an enclosure that encases: a gasifier including a pyrolysis module coaxially arranged above a reactor module, a generator including an engine and an alternator, and a hopper. The generator system additionally includes a first heat exchanger fluidly connected to an outlet of the reactor module and thermally connected to the drying module, a second heat exchanger fluidly connected to an outlet of the engine and thermally connected to the pyrolysis module, and a third heat exchanger fluidly connected between the outlet of the reactor module and the first heat exchanger, the third heat exchanger thermally connected to an air inlet of the reactor module. The system can additionally include a central wiring conduit electrically connected to the pyrolysis module, reactor module, and engine, and a control panel connected to the conduit that enables single-side operation.Type: GrantFiled: March 15, 2013Date of Patent: September 9, 2014Assignee: All Power Labs, Inc.Inventors: James Mason, Bear Kaufmann, Nicholas Bindbeutel, Julia Hasty, Ariel Fisk-Vittori
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Patent number: 8764857Abstract: A downdraft gasifier for producing a gaseous fuel to be used in an engine from a carbonaceous material with a pyrolysis module, a reactor module, and a heat exchanger system that cooperate to produce the gaseous fuel from the carbonaceous material and to extract particulates from the gaseous fuel from the reactor. The heat exchange system includes a first heat exchanger coupled to the dryer module that heats the carbonaceous material with the gaseous fuel output of the reactor module to dry the carbonaceous material; a second heat exchanger coupled to the pyrolysis module that heats the dried carbonaceous material with the exhaust from the engine to pyrolyze the dried carbonaceous material into tar gas and charcoal; and a third heat exchanger coupled to the reactor module that heats air used to combust the tar gas with the gaseous fuel output of the reactor module to preheat the air.Type: GrantFiled: July 29, 2010Date of Patent: July 1, 2014Assignee: All Power Labs, Inc.Inventor: James Matthew Mason