Abstract: There is provided a drill tool assembly for drilling metallic or other materials, comprising a holder having a mounting slot in which a cutting insert is positioned, and a through tool coolant supply system. The drilling tool system allows for the application of coolant to the rake surfaces of the cutting insert in a manner which facilitates enabling higher penetration rates while maintaining integrity of the cutting edges of the cutting insert. The drilling tool system comprises a holder having a rotational axis and mounting slot. A cutting insert with sides positioned adjacent the side surfaces of the mounting slot and cutting edges extending from the rotational axis is mounted in the slot. The insert includes rake surfaces adjacent the cutting edges that are positioned above the mounting slot. At least one coolant channel is disposed with at least one coolant outlet directed at the sides of the insert at a position below the rake surfaces.

Abstract: There is provided a machining assembly and cutting insert for machining metal or like workpieces, wherein the cutting insert body has a cutting end. The cutting end comprises at least one cutting edge and at least one cutting lip formed adjacent the at least one cutting edge. The at least one cutting lip includes at least one cutting protrusion and associated chip cutting edge to split the chip formed by the at least one cutting edge, for producing chips during machining which are of a width that is sufficiently reduced to allow proper evacuation or removal.

Abstract: There is provided a drill tool assembly for drilling metallic or other materials, comprising a holder having a mounting slot in which a cutting insert is positioned, and a through tool coolant supply system. The drilling tool system allows for the application of coolant to the rake surfaces of the cutting insert in a manner which facilitates enabling higher penetration rates while maintaining integrity of the cutting edges of the cutting insert. The drilling tool system comprises a holder having a rotational axis and mounting slot. A cutting insert with sides positioned adjacent the side surfaces of the mounting slot and cutting edges extending from the rotational axis is mounted in the slot. The insert includes rake surfaces adjacent the cutting edges that are positioned above the mounting slot. At least one coolant channel is disposed with at least one coolant outlet directed at the sides of the insert at a position below the rake surfaces.

Abstract: A drilling system and methods provide stability and cutting performance to produce holes having desired straightness and other characteristics. The system may include a cutting head provided with a central cutting system and first and second side cutting inserts. The tool provides a major diameter with the OD cutting margins on the replaceable side inserts, as well as possibly cutting margins on the center cutting member. Adjustment mechanisms may be provided to adjust the center cutting member and/side cutting inserts.

Abstract: A deep hole drilling system and methods provide stability and cutting performance to produce deep holes having desired straightness. The system may include a replaceable cutting head provided with a center cutting member and first and second side cutting inserts. The tool provides a major diameter with the OD cutting margins on the replaceable side inserts, as well as possibly cutting margins on the center cutting member. Adjustment mechanisms are provided to adjust the center cutting member and/side cutting inserts.

Abstract: A vacuum drilling system and methods is provided that may utilize both a through tool coolant supply as well as a central vacuum extraction system. The system may include a cutting head provided on a hollow tube and a vacuum source to apply vacuum pressure to the area of the cutting head via one or more chip inlets arranged proximate to the cutting head. Sealed coolant containment channels supply coolant to the area of the cutting head.

Abstract: A drilling head for a tubular shank having an inside diameter and threads may comprise an axial body comprising a duct exiting through a first end; threads adjacent the first end corresponding to the threads on the shank and aligning the duct with the shank inside diameter; a bore from an outer surface of the body to the duct; and two axially extending approximately parallel and offset surfaces adjacent a second end; and an insert affixed between the offset surfaces, the insert comprising: a first face at least partially contacting one offset surface and a second face at least partially contacting the other offset surface; one or more cutting edges adjacent the first face, the second face, or both; and a cutting lip adjacent one or more cutting edges.

Abstract: The invention is directed to a drill system that better uses the power curve of modern machine tools. The drill system uses IC inserts to perform the major hole diameter cutting, and a central drilling system that cuts the remaining minor diameter portion of the hole, and is configured to see less cutting surface footage, due to its position from the rotating center of the tool. A connection between the drill head and a holder body secures the drill head in a manner to effectively absorb lateral drilling forces. The drill system allows for a large diameter deep hole that remains straight throughout to be drilled at higher speed and lighter feed rates thus offering a more productive tool that takes advantage of the power curves and lower thrust capabilities of modern machine tools.

Abstract: A drilling head for a tubular shank having an inside diameter and threads may comprise an axial body comprising a duct exiting through a first end; threads adjacent the first end corresponding to the threads on the shank and aligning the duct with the shank inside diameter; a bore from an outer surface of the body to the duct; and two axially extending approximately parallel and offset surfaces adjacent a second end; and an insert affixed between the offset surfaces, the insert comprising: a first face at least partially contacting one offset surface and a second face at least partially contacting the other offset surface; one or more cutting edges adjacent the first face, the second face, or both; and a cutting lip adjacent one or more cutting edges.

Abstract: An adjustable drill has a drill body having a face surface with a directional feature provided therewith. At least one cartridge is mounted adjacent the face surface and selectively slidable along the directional feature to provide adjustment. At least one insert is releasably affixed in an insert pocket provided in the cartridge. In further examples, the adjustable drill may have a central cutting system in combination with the adjustable cartridge type system, wherein the central cutting system may be modular. There may also be provided a modular type of holder arrangement to provide flexibility to adapt the system for various applications.

Abstract: A vacuum drilling system and methods is provided that may utilize both a through tool coolant supply as well as a central vacuum extraction system. The system may include a cutting head provided on a hollow tube and a vacuum source to apply vacuum pressure to the area of the cutting head via one or more chip inlets arranged proximate to the cutting head. Sealed coolant containment channels supply coolant to the area of the cutting head.

Abstract: A drilling head for a tubular shank having an inside diameter and threads may comprise an axial body comprising a duct exiting through a first end; threads adjacent the first end corresponding to the threads on the shank and aligning the duct with the shank inside diameter; a bore from an outer surface of the body to the duct; and two axially extending approximately parallel and offset surfaces adjacent a second end; and an insert affixed between the offset surfaces, the insert comprising: a first face at least partially contacting one offset surface and a second face at least partially contacting the other offset surface; one or more cutting edges adjacent the first face, the second face, or both; and a cutting lip adjacent one or more cutting edges.

Abstract: The invention is directed to a drill system that better uses the power curve of modern machine tools. The drill system uses a two-step drill, utilizing IC inserts to perform the major hole diameter cutting, and a central drilling system. In examples, the IC inserts can be set in a drill head in a single or double effective configuration. A central drilling system cuts the remaining minor diameter portion of the hole, and is configured to see less cutting surface footage, due to its position from the rotating center of the tool. The central drilling system may include a “self-centering” geometry, such that the drill head of the tool with be guided throughout the depth of the hole. The drill system allows for a large diameter deep hole that remains straight throughout to be drilled at higher speed and lighter feed rates thus offering a more productive tool that takes advantage of the power curves and lower thrust capabilities of modern machine tools.

Abstract: An adjustable drill is provided comprising a drill body having at least one face surface with a plurality of serrations provided therewith. The drill further has at least one cartridge having a cooperating plurality of second serrations, to be driven with the drill body when assembled therewith. The at least one cartridge includes at least one insert pocket, and at least one insert is releasably affixed in the insert pocket provided in the cartridge. In further examples, the adjustable drill may have a central cutting system in combination with the adjustable cartridge type system, wherein the central cutting system may be modular. There may also be provided a modular type of holder arrangement to provide flexibility to adapt the system for various applications.

Abstract: A vacuum drilling system and methods is provided that may utilize both a through tool coolant supply as well as a central vacuum extraction system. The system may include a cutting head provided on a hollow tube and a vacuum source to apply vacuum pressure to the area of the cutting head via one or more chip inlets arranged proximate to the cutting head. Sealed coolant containment channels supply coolant to the area of the cutting head.

Abstract: The invention is directed to a drill system that better uses the power curve of modern machine tools. The drill system uses a two-step drill, utilizing IC inserts to perform the major hole diameter cutting, and a central drilling system. In examples, the IC inserts can be set in a drill head in a single or double effective configuration. A central drilling system cuts the remaining minor diameter portion of the hole, and is configured to see less cutting surface footage, due to its position from the rotating center of the tool. The central drilling system may include a “self-centering” geometry, such that the drill head of the tool with be guided throughout the depth of the hole. The drill system allows for a large diameter deep hole that remains straight throughout to be drilled at higher speed and lighter feed rates thus offering a more productive tool that takes advantage of the power curves and lower thrust capabilities of modern machine tools.

Abstract: A drilling head for a tubular shank having an inside diameter and threads may comprise an axial body comprising a duct exiting through a first end; threads adjacent the first end corresponding to the threads on the shank and aligning the duct with the shank inside diameter; a bore from an outer surface of the body to the duct; and two axially extending approximately parallel and offset surfaces adjacent a second end; and an insert affixed between the offset surfaces, the insert comprising: a first face at least partially contacting one offset surface and a second face at least partially contacting the other offset surface; one or more cutting edges adjacent the first face, the second face, or both; and a cutting lip adjacent one or more cutting edges.

Abstract: An adjustable drill has a drill body having a face surface with a directional feature provided therewith. At least one cartridge is mounted adjacent the face surface and selectively slidable along the directional feature to provide adjustment. At least one insert is releasably affixed in an insert pocket provided in the cartridge. In further examples, the adjustable drill may have a central cutting system in combination with the adjustable cartridge type system, wherein the central cutting system may be modular. There may also be provided a modular type of holder arrangement to provide flexibility to adapt the system for various applications.

Abstract: An adjustable drill having a drill body having a longitudinal axis, and a face surface including an aperture extending into the drill body. A directional feature adjacent the aperture extends toward an edge of the drill body, and a longitudinal gullet extends from the face surface along at least a portion of the drill body. A cartridge adjacent the face surface is selectively slidable along the directional feature, and a cutting face having an insert pocket positioned adjacent the edge of the drill body in which an insert is releasably affixed.

Abstract: A drilling head for a tubular shank having an inside diameter and threads may comprise an axial body comprising a duct exiting through a first end; threads adjacent the first end corresponding to the threads on the shank and aligning the duct with the shank inside diameter; a bore from an outer surface of the body to the duct; and two axially extending approximately parallel and offset surfaces adjacent a second end; and an insert affixed between the offset surfaces, the insert comprising: a first face at least partially contacting one offset surface and a second face at least partially contacting the other offset surface; one or more cutting edges adjacent the first face, the second face, or both; and a cutting lip adjacent one or more cutting edges.