Patents Assigned to AMERICAN FIRE WIRE, INC.
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Publication number: 20240112834Abstract: A method of installing a fire resistant coaxial cable is described in which the cable has a 2-part dielectric made of a polymer foam and a ceramifiable silicone rubber. The polymer foam, which can be polypropylene or other polymers, leaves little-to-no residue in the cable that causes electromagnetic loss when upon burning. The polymer foam can be extruded over a center conductor using an inert gas, such as nitrogen, to propagate the foam, ensuring little-to-no residue in the cable. The ceramifiable silicone rubber can be extruded over the polymer foam. The cable is configured to maintain a relatively coaxial relation between a center conductor and an outer conductor even under aforementioned fire tests. Another layer of ceramifiable silicone rubber can surround the outer conductor and continue to insulate it from the outside if a low-smoke zero-halogen (LSZH) jacket outer layer burns away.Type: ApplicationFiled: December 14, 2023Publication date: April 4, 2024Applicant: American Fire Wire, Inc.Inventor: William E. Rogers
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Patent number: 11942233Abstract: A fire resistant corrugated coaxial cable is described that employs a high-temperature, insulating alkaline earth silicate (AES) wool dielectric. The AES wool dielectric is devoid of water as a constituent. The AES wool may be survivable under conditions of high heat, such as temperatures specified by common fire test standards (e.g., 1850° F./1010° C. for two hours). The cable is configured to maintain a relatively coaxial relation between a center conductor and an outer conductor even under aforementioned fire tests. A layer of ceramifiable silicone rubber or refractory fiber wrap can surround the outer conductor and continues to insulate it from the outside if a low-smoke zero-halogen (LSZH) jacket burns away.Type: GrantFiled: February 8, 2021Date of Patent: March 26, 2024Assignee: American Fire Wire, Inc.Inventor: William E. Rogers
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Patent number: 11881329Abstract: A fire resistant coaxial cable and method of making is described that has a 2-part dielectric made of a polymer foam and a ceramifiable silicone rubber. The polymer foam, which can be polypropylene or other polymers, leaves little-to-no residue in the cable that causes electromagnetic loss when upon burning. The polymer foam can be extruded over a center conductor using an inert gas, such as nitrogen, to propagate the foam, ensuring little-to-no residue in the cable. The ceramifiable silicone rubber can be extruded over the polymer foam. The ceramifiable silicone rubber can have a polysiloxane matrix with inorganic flux and refractory particles that ceramify under high heat, such as temperatures specified by common fire test standards (e.g., 1850° F./1010° C. for two hours). The cable is configured to maintain a relatively coaxial relation between a center conductor and an outer conductor even under aforementioned fire tests.Type: GrantFiled: June 8, 2020Date of Patent: January 23, 2024Assignee: American Fire Wire, Inc.Inventor: William E. Rogers
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Patent number: 11145440Abstract: Methods of testing and installing fire-resistant coaxial cables are described. The dielectric between the coax cable's central conductor and outer coaxial conductor ceramify under high heat, such as those specified by common fire test standards (e.g., 1850° F./1010° C. for two hours). The dielectric can be composed of ceramifiable silicone rubber, such as that having a polysiloxane matrix with inorganic flux and refractory particles. Because thick layers of uncured ceramifiable silicone rubber deform under their own weight when curing, multiple thinner layers are coated and serially cured in order to build up the required thickness. A sacrificial sheath mold is used to hold each layer of uncured ceramifiable silicone rubber in place around the central conductor while curing. The outer conductor can be a metal foil, metal braid, and/or corrugated metal.Type: GrantFiled: April 8, 2019Date of Patent: October 12, 2021Assignee: American Fire Wire, Inc.Inventor: William E. Rogers
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Publication number: 20210249158Abstract: A fire resistant corrugated coaxial cable is described that employs a high-temperature, insulating alkaline earth silicate (AES) wool dielectric. The AES wool dielectric is devoid of water as a constituent. The AES wool may be survivable under conditions of high heat, such as temperatures specified by common fire test standards (e.g., 1850° F./1010° C. for two hours). The cable is configured to maintain a relatively coaxial relation between a center conductor and an outer conductor even under aforementioned fire tests. A layer of ceramifiable silicone rubber or refractory fiber wrap can surround the outer conductor and continues to insulate it from the outside if a low-smoke zero-halogen (LSZH) jacket burns away.Type: ApplicationFiled: February 8, 2021Publication date: August 12, 2021Applicant: American Fire Wire, Inc.Inventor: William E. Rogers
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Publication number: 20210183539Abstract: A fire resistant coaxial cable and method of making is described that has a 2-part dielectric made of a polymer foam and a ceramifiable silicone rubber. The polymer foam, which can be polypropylene or other polymers, leaves little-to-no residue in the cable that causes electromagnetic loss when upon burning. The polymer foam can be extruded over a center conductor using an inert gas, such as nitrogen, to propagate the foam, ensuring little-to-no residue in the cable. The ceramifiable silicone rubber can be extruded over the polymer foam. The ceramifiable silicone rubber can have a polysiloxane matrix with inorganic flux and refractory particles that ceramify under high heat, such as temperatures specified by common fire test standards (e.g., 1850° F./1010° C. for two hours). The cable is configured to maintain a relatively coaxial relation between a center conductor and an outer conductor even under aforementioned fire tests.Type: ApplicationFiled: June 8, 2020Publication date: June 17, 2021Applicant: American Fire Wire, Inc.Inventor: William E. Rogers
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Patent number: 10726974Abstract: A fire resistant coaxial cable and method of making includes a 2-part dielectric made of a polymer foam and a ceramifiable silicone rubber. The polymer foam, which can be polypropylene or other polymers, leaves little-to-no residue in the cable that causes electromagnetic loss when upon burning. The polymer foam can be extruded over a center conductor using an inert gas, such as nitrogen, to propagate the foam, ensuring little-to-no residue in the cable. The ceramifiable silicone rubber can be extruded over the polymer foam. The ceramifiable silicone rubber can have a polysiloxane matrix with inorganic flux and refractory particles that ceramify under high heat, such as temperatures specified by common fire test standards (e.g., 1850° F./1010° C. for two hours). The cable is configured to maintain a relatively coaxial relation between a center conductor and an outer conductor even under aforementioned fire tests.Type: GrantFiled: December 13, 2019Date of Patent: July 28, 2020Assignee: AMERICAN FIRE WIRE, INC.Inventor: William E. Rogers
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Publication number: 20190237221Abstract: Methods of testing and installing fire-resistant coaxial cables are described. The dielectric between the coax cable's central conductor and outer coaxial conductor ceramify under high heat, such as those specified by common fire test standards (e.g., 1850° F./1010° C. for two hours). The dielectric can be composed of ceramifiable silicone rubber, such as that having a polysiloxane matrix with inorganic flux and refractory particles. Because thick layers of uncured ceramifiable silicone rubber deform under their own weight when curing, multiple thinner layers are coated and serially cured in order to build up the required thickness. A sacrificial sheath mold is used to hold each layer of uncured ceramifiable silicone rubber in place around the central conductor while curing. The outer conductor can be a metal foil, metal braid, and/or corrugated metal.Type: ApplicationFiled: April 8, 2019Publication date: August 1, 2019Applicant: American Fire Wire, Inc.Inventor: William E. Rogers
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Patent number: 10283239Abstract: Fire-resistant coaxial cables are described as well as methods to manufacture them. The dielectric between the coax cable's central conductor and outer coaxial conductor ceramify under high heat, such as those specified by common fire test standards (e.g., 1850° F./1010° C. for two hours). The dielectric can be composed of ceramifiable silicone rubber, such as that having a polysiloxane matrix with inorganic flux and refractory particles. Because thick layers of uncured ceramifiable silicone rubber deform under their own weight when curing, multiple thinner layers are coated and serially cured in order to build up the required thickness. A sacrificial sheath mold is used to hold each layer of uncured ceramifiable silicone rubber in place around the central conductor while curing. The outer conductor can be a metal foil, metal braid, and/or corrugated metal.Type: GrantFiled: September 21, 2017Date of Patent: May 7, 2019Assignee: AMERICAN FIRE WIRE, INC.Inventor: William E. Rogers
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Publication number: 20180174710Abstract: Fire-resistant coaxial cables are described as well as methods to manufacture them. The dielectric between the coax cable's central conductor and outer coaxial conductor ceramify under high heat, such as those specified by common fire test standards (e.g., 1850° F./1010° C. for two hours). The dielectric can be composed of ceramifiable silicone rubber, such as that having a polysiloxane matrix with inorganic flux and refractory particles. Because thick layers of uncured ceramifiable silicone rubber deform under their own weight when curing, multiple thinner layers are coated and serially cured in order to build up the required thickness. A sacrificial sheath mold is used to hold each layer of uncured ceramifiable silicone rubber in place around the central conductor while curing. The outer conductor can be a metal foil, metal braid, and/or corrugated metal.Type: ApplicationFiled: September 21, 2017Publication date: June 21, 2018Applicant: American Fire Wire, Inc.Inventor: William E. Rogers
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Patent number: 9773585Abstract: A fire-resistant coaxial cable is described in which the dielectric between the central conductor and outer coaxial conductor can ceramify under high heat. The dielectric is composed of a ceramifiable silicone rubber, such as that having a polysiloxane matrix with inorganic flux and refractory particles. An outer wrap of ceramic fiber yarn surrounds the outer conductor and continues to insulate it from the outside if a low smoke zero halogen jacket burns away. Embodiments include those with durable corrugated outer conductors or flexible braided outer conductors. Methods of testing and installation are described.Type: GrantFiled: December 20, 2016Date of Patent: September 26, 2017Assignee: AMERICAN FIRE WIRE, INC.Inventor: William E. Rogers