Abstract: The problem of deck channel rewetting that occurs when a drainage chamber in a roll upwardly approaches a horizontal line extending past the horizontal diameter of the roll is solved by using a comb plate comprising at least one comb tooth engaging the perforated plate and extending through a deck channel to a drainage channel such that the at least one comb tooth has a slope configured to direct a slurry suspension from the perforated plate into the drainage channel.

Abstract: A mounting and support mechanism for a rotary feeder gear motor having an adjusting housing, wherein the adjusting housing includes a support flange adjacent the gear motor, a hollow adjusting housing and a support flange adjacent a stationary feeder end cover. Contained within the adjusting housing is a carrier extension wherein the carrier extension at one end encases a stationary bushing, the stationary bushing houses an adjusting shaft to provide movement of a rotor assembly axially, and at the opposite end the carrier extension connects to a bearing carrier mechanism.

Abstract: A refining plate segment for a mechanical refiner of lignocellulosic material including: a refining surface on a substrate, wherein the refining surface faces a refining surface of an opposing refiner plate, the refining surface including bars and grooves between the bars, wherein an angle of each bar with respect to a radial line corresponding to the bar increases at least 15 degrees along a radially outward direction, and the angle is a holdback angle in a range of 10 to 45 degrees at the periphery of the refining surface, and wherein the bars each include a leading sidewall having an irregular surface, wherein the irregular surface includes protrusions extending outwardly from the sidewall towards a sidewall on an adjacent bar and the irregular surface extends from at or near the outer periphery of the refining surface extends radially inwardly along the bars without reaching an inlet of the refining surface.

Abstract: A refining plate segment for a mechanical refiner of lignocellulosic material including: a convex conical refining surface on a convex conical substrate of the plate, wherein the refining surface is adapted to face a concave conical refining surface of an opposing refiner plate, the convex conical refining surface including bars and grooves formed between adjacent bars, wherein an angle of each bar with respect to a reference line parallel to a rotational axis of the refiner increases at least 15 degrees and the angle is a holdback angle is 10 to 45 degrees at a periphery of the refining surface, and wherein the bars each include a leading sidewall having an irregular surface having protrusions extending outwardly from the sidewall toward a sidewall on an adjacent bar.

Abstract: The present disclosure describes a recovery boiler startup burner assembly that can mitigate the harmful effects of smelt fouling, airflow interference, and operator exposure to hot air from the furnace and win box through use of an extractable startup burner and an isolation chamber engaged to a windbox. The present disclosure also describes a method for safely extracting a startup burner from an active recovery boiler as has method for inserting an extractable startup burner into a recovery boiler during operation.

Abstract: A cast metal plate segment for a refiner of lignocellulosic material or a disperser of comminuted paper or packaging products, the plate segment including a front side with a front surface configured to refine the lignocellulosic material or disperge the comminuted paper or packaging products, and a back side, opposite to the front side, including a corner or edge, wherein the corner or edge comprises a casted surface between machined planar surfaces adjacent the corner or edge.

Abstract: A rotary drum for thickening pulp from a slurry, the drum including drainage channels delivering filtrate from a pulp mat on an outer surface of the rotary drum to at least one filtrate chamber at an end of the rotary drum, a flat face valve and plenum chamber assembly in the filtrate chamber. The flat face valve juxtaposed against drainage outlets of the drainage channels, wherein the flat face valve does not block the drainage outlets during a majority of the rotation of the rotary drum. At least one opening on the flat face valve extending through the front surface and aligned with the drainage outlets to provide a fluid passage through the flat face valve and to a plenum chamber behind the flat face valve such that air in the filtrate is collected in the upper portion of the plenum chamber and removed from the rotary drum.

Abstract: A method to treat biomass, e.g., lignocellulosic material, including: performing a pretreatment step on the biomass and discharging the pretreated biomass; in at least a first enzymatic hydrolysis reactor producing a liquefaction material, recirculating at least a portion of the liquefaction material from the at least first reactor to a location upstream of the addition of the enzymes as at least a portion of the coolant for the hot pretreated biomass.

Abstract: A method to treat biomass, e.g., lignocellulosic material, including: performing a pretreatment step on the biomass and discharging the pretreated biomass; in at least a first enzymatic hydrolysis reactor producing a liquefaction material, recirculating at least a portion of the liquefaction material from the at least first reactor to a location upstream of the addition of the enzymes as at least a portion of the coolant for the hot pretreated biomass.

Abstract: A mounting and support mechanism for a rotary feeder gear motor having an adjusting housing, wherein the adjusting housing includes a support flange adjacent the gear motor, a hollow adjusting housing and a support flange adjacent a stationary feeder end cover. Contained within the adjusting housing is a carrier extension wherein the carrier extension at one end encases a stationary bushing, the stationary bushing houses an adjusting shaft to provide movement of a rotor assembly axially, and at the opposite end the carrier extension connects to a bearing carrier mechanism.

Abstract: A discharge assembly including: a chamber having an sidewall extending around a perimeter of the chamber, an open upper region, an flange coupling at an upper region of the sidewall and extending around the upper region and a bottom, wherein the chamber receives a rotating impeller; a plurality of discharge openings in at least one of the sidewall and bottom of the chamber; a plurality of valves each coupled to one of the discharge openings, and a plurality of nozzles each coupled to one of the discharge openings and downstream in the opening to the valve for the opening.

Abstract: A brush for dislodging impurities on steam relief screen basket within an operating vessel including at least one brush that includes an elongated support column with a brush attached to a first end of the elongated support column extends out of a seal located on a removable vessel cover of the vessel. The steps using the brush to dislodge impurities on steam relief screen basket include locating the brush comprised of a plurality of bristles adjacent to the steam relief screen basket, contacting the brush with the screen basket, extending the elongated support column through the seal, closing the removable vessel cover of the vessel to avoid pressure drop inside the vessel, and moving the brush from a first location on the screen basket to a second location on the screen basket to dislodge impurities attached to the screen basket.

Abstract: To address the problem of flush fluid leakage under normal operating conditions in rotary machinery, an improved pack-box has been conceived. The pack-box has a rotary bearing concentrically disposed within the pack-box, wherein a circumferential segment of the rotary bearing is circumferentially fixed within the pack-box. The pack-box further comprises a wall-step that defines at least a first thermal expansion channel and an inner wall that defines at least a second thermal expansion channel.

Abstract: A reactor apparatus including: an internal mixing chamber including a first chamber section having a cross-sectional area expanding from a biomass inlet to the internal mixing chamber to the a second chamber section; the second chamber section having a substantially uniform internal cross-sectional area from the opposite end of the first chamber section to a discharge end of the mixing chamber; the biomass inlet is coupled to a source of pre-treated biomass external to the reactor vessel, and a rotating mixing device in the internal mixing chamber and coaxial with an axis of the first chamber section.

Abstract: A pulp cooking system including: a cellulosic material feed system, a pre-hydrolysis reactor vessel and a Kraft cooking reactor vessel. The feed material system includes a steaming chip bin and a high pressure transfer device. The pre-hydrolysis reactor vessel maintains the feed material in a mildly acidic condition and allows hydrolysate to be extracted through screens below a hydrolysis zone in the vessel. A wash zone is below the screens and allows wash liquid to flow through the feed material in a cross-current direction. The wash liquid and hydrolysate removed from the feed material is extracted through the screens. The feed material is maintained in a mildly acidic condition through the pre-hydrolysis reactor vessel until the material enters the Kraft cooking vessel where the feed material is treated with alkaline cooking liquors.

Abstract: A system for pre-treating biomass for the production of ethanol is provided. The system supplies biomass to a steaming bin, wherein the biomass is mixed with water, and inputting the steamed biomass to a first pretreatment reactor, wherein the steamed biomass comprises liquids and solids. The system removes a bulk of liquids from the solids and feeding the solids into a second pretreatment reactor. The system applies a pressure drop to the solids in the second pretreatment reactor, wherein the pressure drop opens up a structure of the solids, and sending the solids to a fermentation process for ethanol processing.

Abstract: An insert inlet tube assembly for a flash tank including a sidewall and an insert inlet port has been conceived, the insert inlet tube assembly may comprise: a tubular section configured to be inserted into the inlet port and fixed to the inlet port, and an insert outlet of the tubular section, and inserted into an inlet port of the chamber, wherein the insert inlet tube extends inward of the sidewall and the insert outlet has an elongated cross-sectional shape oriented substantially parallel to a center vertical axis of the flash tank and substantially perpendicular to a radial line of the flash tank, such that the insert outlet is substantially tangential to the sidewall.

Abstract: A reaction vessel including: a material input receiving cellulosic material and a material discharge for the cellulosic material, wherein the cellulosic material flows through the reaction vessel from the material input to the material discharge; a hydrolysate and liquid extraction screen; a hydrolysis zone between the material input and the hydrolysate and liquid extraction screen; a wash zone between the hydrolysate and liquid extraction screen and a wash liquid extraction screen; a wash liquid inlet port for introducing a wash liquid into the wash zone, wherein at least a portion of the wash liquid entering the wash liquid inlet port flows through the wash zone and is extracted by the hydrolysate and liquid extraction screen; a cooking zone between the wash zone and the material discharge and a cooking liquor extraction screen at or below the cooking zone and above the material discharge.

Abstract: A hydraulic drive assembly for a large pre-existing pressurized digester vessel and a method of installation of the hydraulic drive assembly have been conceived. Such a device includes a stub shaft which has a lower end and an upper end. The lower end engages with a hydraulic drive and the upper end is coupled to a drive shaft. The coupling further includes a top coupling and a bottom coupling. The top coupling is coupled to the drive shaft, and the bottom coupling is coupled to the stub shaft. A drive support bracket is attached to the hydraulic drive and then attached to the drive support bracket by at least one sole plate that is fixed to a foundation. The hydraulic drive assembly installation method is utilized when removing an electric motor and mechanical transmission device and replacing it with a hydraulic drive assembly.

Abstract: The amount or extent of expositions as a result of hot smelt from a pulp mill recovery boiler impacting cool liquid in a dissolving tank is reduced more effectively by regulating the smelt flow via a restrictor assembly. The restrictor assembly may be positioned to permit the smelt to flow, unrestricted, from the recovery boiler to the dissolving tank, or the restrictor assembly may be positioned so as to fully or partially block the smelt flow from the boiler to the dissolving tank. In some embodiments, a source of cooling fluid may be coupled to the restrictor assembly so as to assist in cooling parts of the restrictor assembly when hot smelt is in contact with the assembly.