Abstract: An improved side bearing for railway cars is provided that achieves improved tracking and curving by the limitation of rock of the railway car. The side bearing comprises a base with a generally upwardly extending wall portion. A cap comprising a top section with generally downwardly extending wall portion is provided. The cap extends into or around the wall section of the base. Two coil springs are provided within the base that extend to the underside and support the cap. An elastomer spring is also provided that is located within an least of one of the coil springs.

Abstract: A bolster for use with a rail truck assembly comprising a spring receptacle having a plurality of spring pockets on the bottom of each bolster. The bolster slidingly attached to a side frame at each end. A spring group comprising load springs and control springs, the load springs on each side frame to support and suspend the bolster end and control springs to control bolster end movement. The spring pocket adapted to retain the springs in a predetermined location and position relative to the bolster and side frame. The spring receptacle comprising spring guides intermediate the load springs and control springs to prevent tangling or interference between the springs. An angled surface on each spring guide, the angled surface forming a chamfer disposed to urge the spring into the spring pocket during installation and use.

Abstract: Split wedges biased against sloped upper surfaces and the side walls of pockets in the ends of the bolster of a rail car truck are provided with non-metallic wear plates which interface with pocket side walls to reduce or eliminate pocket side wall wear. The wear plates are typically cast polymeric pads selected from the group comprising nylon, Delrin, UHMW and urethane, have a hardness in the range of between about 700° and 900° and a sliding coefficient of friction of about 0.10 to about 0.30. The pads are mounted in recesses within the sidewalls of the wedges and are held in place by means such as threaded fasteners for ease of replacement.

Abstract: A railway car truck is provided that includes two sideframes and a bolster. Each sideframe has a pedestal opening at each end to receive a bearing adapter assembly. The bearing adapter assembly includes a cast steel bearing adapter that is formed to fit on top of a bearing assembly. An adapter pad, comprised of a selected hardness elastomer, is fit on top of the bearing adapter. The adapter pad may include a recess in a top section, with the recess extending the lateral width of the adapter pad. The pedestal opening may include a recess in the roof section, with the recess extending the lateral width of the pedestal opening.

Abstract: The present invention provides a sideframe for use in a traditional three piece railway fright car truck comprising a pair of laterally spaced sideframes supporting a bolster extending between the sideframes. Each sideframe comprises an elongated top compression member, two diagonal compression members extending generally downwardly at acute angles from near the ends of the top compression member, and a bottom member joining the other ends of the diagonal tension members. Two column members also extend vertically between the bottom member and the top compression member. Pads with fastener openings are provided on the top surface of the top compression member to assist in mounting brackets to the sideframe.

Abstract: A railway car truck is provided that includes two sideframes and a bolster. Each sideframe has a pedestal opening at each end to receive a bearing adapter assembly. The bearing adapter assembly includes a cast steel bearing adapter that is formed to fit on top of a bearing assembly. An adapter pad, comprised of a selected hardness elastomer, is fit on top of the bearing adapter. Protrusions extend from the adapter pad and are received in depressions in the bearing adapter to provide longitudinal stability for the adapter pad on the bearing adapter itself.

Abstract: A sensor interface is disclosed including a flexible substrate in which are embedded sensors for measuring physical parameters such as temperature, displacement, velocity, acceleration, stress, strain, pressure and force present between objects such as a railcar bearing and a truck side frame. The substrate is positioned between the objects of interest Electronic components such as a data processing unit, a data storage device, a communication device and a power source may also be embedded within the substrate. The electronic devices communicate with one another and the sensors to process signals generated by the sensors indicative of the parameters being measured.

Abstract: A tuned spring group with load springs, control springs, and a frictional damping arrangement for a railcar truck assembly provides better ride quality, increased resistance to suspension bottoming, and increased hunting threshold speed of a railroad car. Specifically, this tuned damping and suspension arrangement provides a spring group reserve capacity of less than 1.50. Spring assemblies for different car types are tuned such that a reserve ratio less than 1.50 may be achieved. By reducing the spring assembly reserve capacity for a railcar and truck of a standard weight and configuration to less than 1.50, an unexpected result of a decrease in maximum vertical acceleration as the railcar truck assembly approaches a speed of 55 miles per hour is achieved. The decrease in vertical acceleration allows for improved ride quality, increased resistance to suspension bottoming and increased hunting threshold speed of the railcar.

Abstract: An improved three-piece truck system for railroad cars provides long travel side bearings for improved stability, a “wide” friction shoe design or equivalent to improve sideframe and bolster squareness, a resilient pedestal pad for improved curving performance and enhanced wear resistance, and a suspension system tuned and optimized for rail cars to have a minimum reserve capacity of less than 1.5 to improve motion control and ride quality, increase resistance to suspension bottoming, and increase hunting threshold speed. Such a motion control truck system is able to meet recent, more stringent American Association of Railroads standards, such as M-976, for railcars having a 286,000 lb. gross rail load rating.

Abstract: A long travel constant contact side bearing for railway cars provides better handling characteristics, achieving improved tracking and curving through use of various combinations of features. Such a long travel side bearing is able to meet recent stringent American Association of Railroads standards, such as M-976. Lowered spring rates, preferably less than 6,000 lb/in., help with stability and reduce set-up sensitivity. Reduced cap and base dimensions and spring design help achieve travel of at least ??. A visual inspection windows allows ready inspection. Increased service life and wear characteristics are obtained by addition of hardened wear surfaces, improved tolerances, changes to Grade E steel, increase of top contact surface flatness and coped top surface peripheral edges. Standardized sets of spring components can be mixed and matched, requiring fewer specialty parts. Interchangeability of improper components can be prevented by a combination of keying features and/or spring lockout features.

Abstract: A transition member for use in a railway freight car is provided. The transition member provides connection between the dissimilar cross sections of the underbody and draft sill of the railway freight car and the center sill of the railway freight car. The transition member is usually a unitary cast steel structure and is of a generally rectangular or square cross section.

Abstract: An improved sideframe has a bolster opening configured to accept a variety of spring group and friction shoe assembly designs. The bolster opening is defined by a bottom section, a top compression member, and two opposing column members and has two column wear plates each secured to the opposing column members. The bottom section of the bolster opening defines a spring seat. The dimensions of the bolster opening of the sideframe allow for a variety of freight car truck suspension systems including the spring group, bolster and friction shoe used therewith.

Abstract: A common E/F type draft sill is provided that accommodates either Type E or Type F draft gear components, including rotary coupler applications. The draft sill is preferably cast, but may also be fabricated. The common E/F draft sill is provided with a fixed, integral spring basket of a Type F draft sill to accommodate and house standard spring-biased spring basket support systems and accommodate standard Type F draft gear. Standard vertical connection of Type F draft gear is provided. The common draft sill is also provided with the horizontal keyslot of a Type E draft sill to also accommodate attachment of Type E draft gear. A drop-in E coupler support is also available that replaces the “spring basket” support system used with Type F draft gear so as to allow proper support of Type E draft gear. Additional standardization and reduction of specialized castings can be achieved by incorporating both body bolster pads and body bolster wings on the common draft sill.

Abstract: An improved three-piece truck system for railroad cars provides long travel side bearings for improved stability, a “wide” friction shoe design or equivalent to improve sideframe and bolster squareness, a resilient pedestal pad for improved curving performance and enhanced wear resistance, and a suspension system tuned and optimized for rail cars to have a minimum reserve capacity of less than 1.5 to improve motion control and ride quality, increase resistance to suspension bottoming, and increase hunting threshold speed. Such a motion control truck system is able to meet recent, more stringent American Association of Railroads standards, such as M-976, for railcars having a 286,000 lb. gross rail load rating.

Abstract: A tuned spring group with load springs, control springs, and a frictional damping arrangement for a railcar truck assembly provides better ride quality, increased resistance to suspension bottoming, and increased hunting threshold speed of a railroad car. Specifically, this tuned damping and suspension arrangement provides a spring group reserve capacity of less than 1.50. Spring assemblies for different car types are tuned such that a reserve ratio less than 1.50 may be achieved. By reducing the spring assembly reserve capacity for a railcar and truck of a standard weight and configuration to less than 1.50, an unexpected result of a decrease in maximum vertical acceleration as the railcar truck assembly approaches a speed of 55 miles per hour is achieved. The decrease in vertical acceleration allows for improved ride quality, increased resistance to suspension bottoming and increased hunting threshold speed of the railcar.

Abstract: An improved sideframe has a bolster opening configured to accept a variety of spring group and friction shoe assembly designs. The bolster opening is defined by a bottom section, a top compression member, and two opposing column members and has two column wear plates each secured to the opposing column members. The bottom section of the bolster opening defines a spring seat. The dimensions of the bolster opening of the sideframe allow for a variety of freight car truck suspension systems including the spring group, bolster and friction shoe used therewith.

Abstract: A common E/F type draft sill is provided that accommodates either Type E or Type F draft gear components, including rotary coupler applications. The draft sill is preferably cast, but may also be fabricated. The common E/F draft sill is provided with a fixed, integral spring basket of a Type F draft sill to accommodate and house standard spring-biased spring basket support systems and accommodate standard Type F draft gear. Standard vertical connection of Type F draft gear is provided. The common draft sill is also provided with the horizontal keyslot of a Type E draft sill to also accommodate attachment of Type E draft gear. A drop-in E coupler support is also available that replaces the “spring basket” support system used with Type F draft gear so as to allow proper support of Type E draft gear. Additional standardization and reduction of specialized castings can be achieved by incorporating both body bolster pads and body bolster wings on the common draft sill.

Abstract: A long travel constant contact side bearing for railway cars provides better handling characteristics, achieving improved tracking and curving through use of various combinations of features. Such a long travel side bearing is able to meet recent stringent American Association of Railroads standards, such as M-976. Lowered spring rates, preferably less than 6,000 lb/in., help with stability and reduce set-up sensitivity. Reduced cap and base dimensions and spring design help achieve travel of at least ⅝″. A visual inspection windows allows ready inspection. Increased service life and wear characteristics are obtained by addition of hardened wear surfaces, improved tolerances, changes to Grade E steel, increase of top contact surface flatness and coped top surface peripheral edges. Standardized sets of spring components can be mixed and matched, requiring fewer specialty parts.

Abstract: A friction wedge for a railroad car truck including a body and a wear member. The body includes a front face having a pocket adapted to removably receive the wear member. The pocket includes a bottom wall and a peripheral side wall extending outwardly from the bottom wall. The wear member includes a wear pad having a first wall and a connector member such as an adhesive layer attached to the first wall. The connector member removably attaches the first wall of the wear pad to the body. The peripheral side wall of the pocket extends around a side wall of the wear pad and prevents lateral sliding movement of the pad member with respect to the bottom wall of the pocket. The wear pad includes a second wall that is adapted to slidably engage the side frame of a railroad car truck to provide dampened movement of the bolster of the truck. The wear pad may be easily removed from the pocket when worn and replaced with a new wear pad while the body may be reused.

Abstract: A railway car truck having a pair of side frames and a bolster and a transom extending transversely between the side frames. A respective rocker seat is rigidly and permanently attached to each end of the transom and is pivotally supported on a rocker bar that is supported by the tension member of a sideframe. The pivotal connection between the rocker seat and the rocker bar disposes the transom perpendicular to the side frame and provides pivotal movement of the side frame with respect to the transom. The railway car truck is assembled by inserting the ends of the bolster and transom into the window of a side frame, and then inserting the rocker bar through a passageway in the side frame to a position under the rocker seat and on the bottom tension member of the side frame. Springs are then inserted between the transom and the bolster such that the bolster is resiliently supported on the side frame.