Abstract: A robotic crash protection device is adapted to be interposed between a robot arm and a robotic tool for detecting a crash. The device includes a housing, a piston having a generally central bore movably mounted within the housing, an actuator for engaging the piston and moving the piston in response to a crash, and a switch disposed within the housing and generally aligned with the bore of the piston. The switch contacts are disposed such that in a default position the bore of the piston engages the contacts and maintains the contacts in one switch state, and in the event of a crash the piston moves and permits the contacts to assume the opposite switch state. A non-circular contact surface between the actuator and the piston ensures a consistent response to lateral forces applied in to the axial direction in any radial direction.

Abstract: Disclosed is an apparatus for passing solid objects for use in a robotic tool changing system. The apparatus comprises a housing mounted on either a master assembly or a tool assembly. A tubular member is disposed in the housing and defines a passage through which solid objects can pass. The tubular member includes a head portion at one end and a stem portion at the other end that is connected to a solid objects feed tube. Means are provided for retaining the tubular member in the opening in the housing for movement relative to the housing during the coupling and uncoupling of the master and tool assemblies to accommodate misalignment of the master and tool assemblies. Another apparatus is disclosed for passing solid objects from a source to a work tool. The apparatus comprises first and second housings mounted on a master assembly and tool assembly, each housing tubular members.

Abstract: Disclosed are male and female electrical contacts for transferring high electrical power between a master assembly and a tool assembly of a robotic tool changer. The male and female contacts have corresponding outwardly-projecting and inwardly recessed conical or frusto-conical contact surfaces which tend to cause contaminants to slide off the surface of the contacts. The contacts may instead have corresponding outwardly-projecting and inwardly recessed contact surfaces having spherical, frusto-spherical, ellipsoid, frusto-ellipsoid, ovoid, or frusto-ovoid shapes. Each of the contacts includes a contact base for attaching the contact to one of the assemblies of the robotic tool changer and a contact tip removably attached to the contact base, thereby allowing the contact tip to be replaced without detaching the contact base from the robotic tool changer. The contact tip of either or both of the electrical contacts is mounted in such a way as to have compliance in at least one direction.

Abstract: Disclosed is an overload protection device to be placed between a robot and a tool to be used by the robot to prevent damage when the tool encounters an obstacle. The overload protection device comprises a housing, a cam, and a piston. The housing includes an internal cavity and an external opening to the cavity. The cam includes a head portion retained within the cavity and a neck portion extending through the opening. The neck portion and the opening include matching conical surfaces adapted to mate with one another. The piston is disposed within the cavity and tends to urge the cam toward a home position. When the tool is displaced in the x, y, z, or rotational directions during an overload condition, the cam is displaced from the home position. The piston then urges the cam to return to the home position regardless of the direction of displacement. A single sensor is provided to detect an overload condition.